CN103159575A - Technological cover and application method thereof - Google Patents
Technological cover and application method thereof Download PDFInfo
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- CN103159575A CN103159575A CN2013100904069A CN201310090406A CN103159575A CN 103159575 A CN103159575 A CN 103159575A CN 2013100904069 A CN2013100904069 A CN 2013100904069A CN 201310090406 A CN201310090406 A CN 201310090406A CN 103159575 A CN103159575 A CN 103159575A
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Abstract
The invention discloses a technological cover and an application method, wherein the technological cover comprises a technological cover body which comprises a central contact region and an edge contact region; at least one channel opening is formed on the central contact region and the inner side of the channel opening is of a tool edge-shaped structure; the inner side of the channel opening comprises an edge region which is sunk. The application method of the technological cover comprises the following steps of: preheating the technological cover so that the surface temperature of the technological cover is greater than 50 DEG C; putting the technological cover in the specified position of a mold or the housing of a explosive filling part; pouring melted explosive suspension liquid into the mold or the housing; placing a dead head funnel on the upper part of the technological cover and taking a thermal insulating measure; cooling; breaking the explosive part of the dead head and taking off the explosive of the dead head and dragging out the technological cover. The step of mechanically processing the explosive filling side can be completely omitted in the use of the technological cover provided by the invention; therefore, the manufacture cost of the product is greatly reduced and lots of problems about quality and safety are avoided for the product.
Description
Technical field
The present invention relates to a kind of device and technique of and control surface structure spacing for the surface, be specifically related to a kind of technique lid and using method thereof.
Background technology
When carrying out powder charge by founding, the explosive of heating and organic materials can become liquid by solid in the time of for example 80 ℃~120 ℃ at a certain temperature, are cast in mould or housing through after mixing, cooling aftershaping, this process have volumetric shrinkage and loose (or being called shrinkage porosite).Put in place for guaranteeing that the sub-body medicine is filled during casting, shrinkage porosite part need to be drawn by unnecessary filling and be raised to top and emit in buccal funnel, then will emit unnecessary explosive and material removal in buccal funnel, emit port part and can get rid of smoothly the rising head medicine for ease of the shrinkage porosite position being drawn smoothly be raised to, need to and emit the technique lid that uses relative main body medicine closing device between buccal funnel in main body section, this technique is built the effect of minification and insulation.Due to shrinkage porosite because of powder charge from outside to inside, from down to up cooling order, be raised to rising head funnel position if shrinkage porosite will be drawn, at present, the technique lid forms the non-metallic material with heat insulation function of passage for middle perforate, after the powder charge cooling curing, remove the rising head medicine, charge body center-aisle position has the redundance powder charge and produces the irregularity shape, be to guarantee the reliability of detonating in powder charge face height and center, powder must be repaired by mechanical workout in product powder charge face middle part.During mechanical workout, must carry out isolated operation for the mechanical stimulus product that the explosive material of danger forms such as may blast, need to rush cooling fluid in the course of processing simultaneously always and guarantee safety.So necessary mechanical processing process need drop into large number quipments, facility, manpower, bring a lot of unsafe factors, simultaneously processing cooling fluid and mechanical powder can enter gap between housing and powder charge, be difficult to clean out, to product bring many quality and safety on problem.Summary of the invention
The present invention has overcome the deficiencies in the prior art, and a kind of technique lid and using method thereof are provided, and cost is high when in prior art to be solved, the technique lid uses, poor operability, the dangerous problem such as large.
For solving above-mentioned technical problem, the present invention by the following technical solutions:
A kind of technique lid comprises technique lid body; Described technique lid body comprises zone of action, center and edge contact district; Described center is provided with at least one porthole on the zone of action, and inside edge, described porthole is edge of a knife shape structure; Inboard, described porthole comprises the marginarium, and described marginarium sinks.
Further technical scheme is that the zone of action, center also comprises a centre channel micropore, and described centre channel micropore is arranged on central position, zone of action, described center; Described porthole is arranged on around the centre channel micropore.
Further technical scheme is that the porthole is 2 to 4.
Further technical scheme is that the marginarium is circular shape.
Further technical scheme is that marginarium sinking scope is outer 2 millimeters to 3 millimeters of the inside edge alignment of described marginarium.
Further technical scheme is zone of action, center smooth surface; Described edge contact district smooth surface.
Further technical scheme is that the zone of action, center is metallic substance; Described edge contact district is non-metallic material.
Further technical scheme is that the zone of action, center is non-metallic material; Described edge contact district is non-metallic material.
Further technical scheme is that the zone of action, center is that synthetic glass or surperficial bed course are a kind of in the material of engineering plastics; Described edge contact district is that synthetic glass or surperficial bed course are a kind of in the material of engineering plastics.
Further technical scheme is to provide a kind of using method of technique lid, and the using method of described technique lid comprises the following steps: technique is covered preheating, make technique cap surface temperature higher than 50 degrees centigrade; The technique lid is placed on the position of mould or powder charge part housing oral area regulation; The explosive suspension of melting is poured in mould or housing; The technique section of covering places and emits buccal funnel, and takes Insulation; Cooling explosive; Rising head medicine position is knocked off, take off the rising head medicine and haul out the technique lid.
Compared with prior art, one of beneficial effect of the present invention is: technique lid of the present invention is by the adjustment of shape and structure, and the satisfactory non-metallic material of application surface smooth finish or with metallic substance and non-metallic material in conjunction with application, the use of technique lid of the present invention can be cancelled the mechanical workout operation to powder charge face fully, makes powder charge face size, structure satisfy technical requirements; Avoid simultaneously explosive liquid, processing entering with cooling fluid and explosive powder, can not only guarantee that the product powder charge face center face that detonates is regular, guarantee simultaneously the accuracy requirement of powder charge face height, the reliability requirement of the powder charge product that detonates in the center of assurance, the decrease cost of goods manifactured, and avoid problem on all multimass of bringing to product and safety.
Description of drawings
Fig. 1 is the structural representation of one embodiment of the invention.
Embodiment
The present invention is further elaborated below in conjunction with accompanying drawing.
As shown in Figure 1, Fig. 1 shows the structural representation of one embodiment of the invention.The present embodiment technique lid comprises technique lid body, and technique lid body comprises zone of action, center 100 and edge contact district 200.During the castexplosive cast molding, become the solid-state volumetric shrinkage that exists from liquid state, for satisfying the charging quality requirement, must adopt the rising head device, by the unnecessary explosive liquid material of rising head medicine, the main body medicine is carried out feeding during casting, the rising head medicine must use than needing the much more explosive liquid material of feeding part dose, so that the rising head medical instrument has certain dose insulation and pressure, just can solidify after the rising head medicine is solidified at main body powder charge position, otherwise have shrinkage defect.And unnecessary rising head medicine must remove by mechanical workout after solidifying.The present embodiment technique lid uses in the middle of rising head medicine and main body medicine, by specific structure and material design, makes in the powder charge moulding process insulation of rising head medicine good, avoids charge body shrinkage porosite partly to occur; After manually removing the rising head medicine, cover function by technique and realize simultaneously, the charge body part directly satisfies the powder charge requirement without mechanical workout, has avoided mechanical workout operation and relevant device, technology and operation sequence to drop into.Smooth for guaranteeing whole powder charge face, the present embodiment technique lid is with highly polished metal or the non-metallic material of powder charge face contact site employing.Need to utilize the metallic surface smooth and with the NA characteristics of powder charge material, the zone of action, center 100 of technique lid and edge contact district 200 smooth surfaces in the present embodiment, smooth surface is mainly that the technique cap surface that contacts with powder charge face is smooth, can be that non-contact surface is also smooth.The zone of action, center 100 of the present embodiment technique lid is metallic substance, simultaneously for avoiding the metallic substance shortcoming faster of conducting heat, when using metallic substance, adopt non-metallic material to do edge and isolation around metallic substance, avoid metallic substance directly to contact with mould, housing and heat is led away too fast, thereby play insulation effect.Specific embodiment is that the present embodiment technique lid edge contact district outside from the edge 300 of zone of action, center 100 200 is non-metallic material.According to another embodiment of the present invention, the zone of action, center of the present embodiment technique lid and edge contact district are all non-metallic material; Preferably, be all that synthetic glass or surperficial bed course are the technique lid that the material of the engineering plastics such as tetrafluoroethylene is made into, have the surface property not sticking with the non-technologic material of powder charge, avoided the processing of metallic substance, the process procedure that is connected of metallic substance and non-metallic material when reducing the technique lid and making, be mainly used in the situation of easily deviating from the powder charge material after non-metallic process lid coating release agent, reduced like this manufacturing cost of technique lid.The zone of action, center 100 of the present embodiment technique lid is provided with at least one porthole 500, as preferred embodiment, is provided with a centre channel micropore 400 on zone of action, center 100.In the middle of traditional technique lid that the founding powder charge is used, the porthole of perforate moves on to position around central point, unimpeded for guaranteeing technique top capping contracting passage, with the former porthole that moves to around central point decompose be designed to a plurality of, preferably 2 to 4, specific embodiment is, the present embodiment porthole is 3.Due to position limit, although each aisle spare less than former centre channel area, a plurality of aisle spare sums are greater than former aisle spare; Simultaneously for guaranteeing that shrinkage porosite does not appear in central point, central point is still designed 1 centre channel micropore 400, the pore size of centre channel micropore goes rising head medicine and technique lid to remove the smooth maximum value of rear center's point powder for guaranteeing, this embodiment be 6 millimeters of diameters to 10 mm in sizes, guarantee that the central point powder is without mechanical workout.As preferred embodiment, 50 edges, inside portion 600,3 portholies around centre channel micropore 400 on the present embodiment technique lid zone of action, center 100 are thinner, become edge of a knife shape structure, when having guaranteed to remove the rising head medicine after powder charge is solidified, powder charge is disconnected by knife-edge part, guarantees that whole powder charge face height meets the demands.Preferred embodiment is, around centre channel micropore 400 on zone of action, the present embodiment center 100, inboard, 3 portholies comprises marginarium 700, the peripheral zone of marginarium is designed to circular-arc and the sinking certain size, sinks to being of a size of to guarantee that powder charge face main body satisfies technical requirements after die sinking is as the criterion.Sinking scope in this example marginarium is outer 2 millimeters to 3 millimeters of the inside edge alignment at the edge, inside portion 600 of marginarium.Preferably 2 millimeters to 2.5 millimeters, guarantee access sites powder charge face broken belt face not higher than the central charge face, make and detonate, expand quick-fried device and can be seated, guarantee the product reliability of detonating; Simultaneously, sink band when being convex structure and making casting liquid can not be detained pore at this position.
The present embodiment technique lid exempt from the mechanical processing technique forming technique, comprise following technological process: after the powder charge material is cast in mould or housing, mould or water the foundry goods oral area and place metal or nonmetallic technique lid covers to limit powder charge face height and charge surface structure by technique.During casting, there is volumetric shrinkage in the material of casting the process that becomes solid phase from liquid phase, and the volume of contraction replenishes from the porthole of technique lid.Insulation effect is played in the porthole of the fluent material of the nonmetal cover surface material casting of technique lid, the assurance porthole is unimpeded, when guaranteeing that sub-body casting fluent material is changed to solid, porthole and top rising head medicine are changed to solid from liquid at last, guarantee that sub-body builds up one's health by taking tonic contracting fully, there is no shrinkage cavity and loose.Three portholies are for enough cross sections, porthole are divided into small cross-section, and being conducive to the rising head medicine has following benefit when knocking off: the cross section easily disconnects, and guarantees the safety performance that explosive material knocks; Section area is little, does not have larger pit or projection, guarantees that powder charge face height and shape satisfy technical requirements.Edge, the porthole edge of a knife sinks 2 millimeters to 3 millimeters, the constructional feature of knife edge structure and porthole integral body ready-made " lower little large ", the main body powder charge face after the die sinking of technique lid that guaranteed disconnects from the bottom, porthole, fracture does not protrude powder charge face, the powder charge face that guaranteed do not interfere detonate, the assembling of propagation of explosion device.The centre channel micropore portion structure of technique lid, structure has guaranteed center smooth at the central charge face of the powder charge of structure that detonate, guaranteed the reliability of detonating, and the centre channel microvoid structure is that assurance center powder is without the technology of shrinkage porosite, the centre channel micropore is as far as possible little in the sufficient situation of assurance feeding, after the die sinking of technique lid was taken away, the center powder did not need processing, guarantees simultaneously the reliability that is adjacent to assembling and the propagation of explosion that detonates of primary explosive column.The technique capping that contacts with powder charge face is that metal or the non-metallic material with low bonding force are made, the powder charge face that guarantees comes off and adhesion having easily to cover with technique under the condition of releasing agent, metal covering is not so good as nonmetal because of heat insulation effect, so the technique lid is still used nonmetal edge isolation with contact surface around the powder charge material, reduce powder charge material heat loss.
The using method of technique lid, when the technique lid uses, at first technique is covered preheating abundant, surface temperature is greater than more than 50 ℃, before casting, the technique lid that size is supporting is placed the position of mould or powder charge part housing oral area regulation, the explosive suspension of melting is poured in mould or housing, and the technique section of covering places and emits buccal funnel, and takes certain Insulation.After certain process for cooling process, rising head medicine position is knocked off with wooden mallet, take off the rising head medicine and haul out the technique lid, namely be met the powder charge part of technical requirements, powder charge part powder charge face does not need mechanical workout and is directly used in assembling.
" embodiment " who speaks of in this manual, " another embodiment ", " embodiment ", etc., refer to specific features, structure or the characteristics described in conjunction with this embodiment and be included at least one embodiment that the application's generality describes.A plurality of local appearance statement of the same race is not necessarily to refer to same embodiment in specification sheets.Furthermore, when describing a specific features, structure or characteristics in conjunction with any embodiment, what advocate is to realize that in conjunction with other embodiment this feature, structure or characteristics also fall within the scope of the invention.
Although invention has been described with reference to a plurality of explanatory embodiment that invents here, but, should be appreciated that, those skilled in the art can design a lot of other modification and embodiments, and these are revised and within embodiment will drop on the disclosed principle scope and spirit of the application.More particularly, in the scope of, accompanying drawing open in the application and claim, can carry out multiple modification and improvement to building block and/or the layout of subject combination layout.Except modification that building block and/or layout are carried out with improving, to those skilled in the art, other purposes will be also obvious.
Claims (10)
1. a technique lid, comprise technique lid body; It is characterized in that: described technique lid body comprises zone of action, center and edge contact district; Described center is provided with at least one porthole on the zone of action, and inside edge, described porthole is edge of a knife shape structure; Inboard, described porthole comprises the marginarium, and described marginarium sinks.
2. technique lid according to claim 1, is characterized in that zone of action, described center also comprises a centre channel micropore, and described centre channel micropore is arranged on central position, zone of action, described center; Described porthole is arranged on around the centre channel micropore.
3. according to claim 1 or technique claimed in claim 2 lid, it is characterized in that described porthole is 2 to 4.
4. technique lid according to claim 1, is characterized in that described marginarium is circular shape.
5. according to claim 1 or technique claimed in claim 4 lid, it is characterized in that outer 2 millimeters to 3 millimeters of the inside edge alignment that described marginarium sinking scope is described marginarium.
6. technique lid according to claim 1, is characterized in that zone of action, described center smooth surface; Described edge contact district smooth surface.
7. according to claim 1 or technique claimed in claim 6 lid, it is characterized in that zone of action, described center is metallic substance; Described edge contact district is non-metallic material.
8. according to claim 1 or technique claimed in claim 6 lid, it is characterized in that zone of action, described center is non-metallic material; Described edge contact district is non-metallic material.
9. technique according to claim 8 lid is characterized in that zone of action, described center is that synthetic glass or surperficial bed course are a kind of in the material of engineering plastics; Described edge contact district is that synthetic glass or surperficial bed course are a kind of in the material of engineering plastics.
10. the using method that according to claim 1 to 9, the described technique of any claim is covered is characterized in that: the using method of described technique lid comprises the following steps: technique is covered preheating, make technique cap surface temperature higher than 50 degrees centigrade; The technique lid is placed on mould or powder charge part housing mouth position; The explosive suspension of melting is poured in mould or housing; The technique section of covering places and emits buccal funnel, and takes Insulation; Cooling explosive; Rising head medicine position is knocked off, take off the rising head medicine and haul out the technique lid.
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CN201310090406.9A CN103159575B (en) | 2013-03-20 | 2013-03-20 | Technological cover and application method thereof |
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CN201310090406.9A CN103159575B (en) | 2013-03-20 | 2013-03-20 | Technological cover and application method thereof |
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CN103159575A true CN103159575A (en) | 2013-06-19 |
CN103159575B CN103159575B (en) | 2015-06-17 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105111031A (en) * | 2015-09-22 | 2015-12-02 | 中国工程物理研究院化工材料研究所 | Demoulding method of large-sized explosive part |
CN110006293A (en) * | 2019-04-18 | 2019-07-12 | 山西壶化集团金星化工有限公司 | A kind of Novel detonating tool powder charge upper cover |
CN113834389A (en) * | 2021-09-30 | 2021-12-24 | 重庆航天工业有限公司 | Projectile body aftertreatment equipment |
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EP0366598A2 (en) * | 1988-10-27 | 1990-05-02 | Chemex Gmbh | Breaker core for feeder |
CN201702325U (en) * | 2010-05-14 | 2011-01-12 | 六和铸造工业(昆山)有限公司 | Heat-insulating feeder head |
CN102328030A (en) * | 2011-08-23 | 2012-01-25 | 浙江武精机器制造有限公司 | Feeder head knock-off core |
JP3174846U (en) * | 2012-01-19 | 2012-04-12 | 政人 五家 | Insertable neck down core |
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2013
- 2013-03-20 CN CN201310090406.9A patent/CN103159575B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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EP0366598A2 (en) * | 1988-10-27 | 1990-05-02 | Chemex Gmbh | Breaker core for feeder |
CN201702325U (en) * | 2010-05-14 | 2011-01-12 | 六和铸造工业(昆山)有限公司 | Heat-insulating feeder head |
CN102328030A (en) * | 2011-08-23 | 2012-01-25 | 浙江武精机器制造有限公司 | Feeder head knock-off core |
JP3174846U (en) * | 2012-01-19 | 2012-04-12 | 政人 五家 | Insertable neck down core |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105111031A (en) * | 2015-09-22 | 2015-12-02 | 中国工程物理研究院化工材料研究所 | Demoulding method of large-sized explosive part |
CN110006293A (en) * | 2019-04-18 | 2019-07-12 | 山西壶化集团金星化工有限公司 | A kind of Novel detonating tool powder charge upper cover |
CN113834389A (en) * | 2021-09-30 | 2021-12-24 | 重庆航天工业有限公司 | Projectile body aftertreatment equipment |
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CN103159575B (en) | 2015-06-17 |
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