CN103148204A - Gear cylinder and pneumatic gear actuator - Google Patents
Gear cylinder and pneumatic gear actuator Download PDFInfo
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- CN103148204A CN103148204A CN2013100686685A CN201310068668A CN103148204A CN 103148204 A CN103148204 A CN 103148204A CN 2013100686685 A CN2013100686685 A CN 2013100686685A CN 201310068668 A CN201310068668 A CN 201310068668A CN 103148204 A CN103148204 A CN 103148204A
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Abstract
The invention discloses a gear cylinder for selecting gear of automobiles. The gear cylinder includes a cylinder body (6) and a piston rod (4) with one end inside the cylinder body (6) and conducting axial movement, and a gear piece matched with the piston rod (4) to realize gear selection. The gear piece includes a first gear slider (2), which is arranged at the end part of the piston rod (4) inside the cylinder body (6), and the piston rod (4) penetrates through the first gear slider (2) and it is connected with the first gear slider (2) in a sliding way; the precision of gear location of the gear cylinder is relatively high, so that the gear cylinder can be applied to the field of automobiles having a high gear selection precision requirement, reduces the volume of a gear device of an existing automobile, and meets the design requirements of the whole automobile; and the gear cylinder can also reduce the impact on the gearbox, thus improving the automobile's dynamic property and economical efficiency. In addition, the invention further discloses a pneumatic gear actuator.
Description
Technical field
The present invention relates to the vehicle technology field, particularly a kind of gear-selecting cylinder.In addition, the invention still further relates to the pneumatic block selecting actuator that comprises above-mentioned gear-selecting cylinder.
Background technique
The research of actuator and exploitation are electrical control automatic manual transmission case (Automated Mechanical Transmission, abbreviation AMT) one of key content in system, the performance of shift-selecting and changing actuating mechanism directly affects the performance of whole AMT system, must guarantee that its fast response time, accurate positioning, working stability are reliable.
Pneumatic actuator has characteristics such as using economy, environmental protection, and, generally having ready-made gas holder on commercial car, pneumatic power can directly be provided by this gas holder, does not need extra motor, oil pump equal energy source device, therefore be widely used in the AMT system.
Pneumatic actuator comprises choosing ventilation cylinder, controls the control valve of gear-selecting cylinder action, wherein, in pneumatic actuator, gear-selecting cylinder is one of vitals, the controller of pneumatic actuator is mainly controlled vehicle according to the block selecting position signal of gear-selecting cylinder and is carried out shifting, to reach the needs of Vehicle Driving Cycle.Below provided and typically be applied to four position cylinder used on industrial production in the prior art.
Please refer to Fig. 1, Fig. 1 is the four position gear-selecting cylinders that typically are applied in prior art use on industrial production.
gear-selecting cylinder of the prior art comprises cylinder block 1 ', be arranged at piston rod 2 ' and the block selecting part of cylinder block inside, the block selecting part comprises the left back-up ring 3 ' that floats as shown in Figure 1, right back-up ring 4 ', cylinder inner wall is respectively arranged with spring 5 ' along its axial two ends, left, right back-up ring connects described cylinder two ends inwall by spring 5 ', also offer the required gas channel of block selecting on cylinder wall, provided the cylinder with four gas channels in Fig. 1, pneumatic actuator is by controlling four gas channels 6 ', 7 ', 8 ', 9 ' advance, go out gaseity, realize the movement of piston rod 2 ', when piston rod 2 ' moves to A ', B ', C ', during D ' position, automobile is completed respectively choosing of corresponding gear.
Because of gear-selecting cylinder internal structure more complicated in prior art, actuator's more complicated of work matches with above-mentioned gear-selecting cylinder, volume is also larger, and Location accuracy is lower, therefore only be mainly used at present industrial field, be not suitable on the higher commercial style vehicle of travelling comfort requirement, and be unfavorable for realizing the automatic control of vehicle.
In view of this, how gear-selecting cylinder of the prior art being improved, improve the accuracy of gear-selecting cylinder block selecting position, enlarge its application, is the problem that those skilled in the art need solution badly.
Summary of the invention
The technical problem to be solved in the present invention is for providing a kind of gear-selecting cylinder, and the accuracy of this gear-selecting cylinder block selecting position is higher, but application is wider, is conducive to realize that the automation of vehicle controls, and can improve the vehicle performance design.In addition, another technical problem that will solve of the present invention is for providing a kind of pneumatic block selecting actuator.
For solving the problems of the technologies described above, the invention provides a kind of gear-selecting cylinder, be used for the vehicle block selecting, comprise that cylinder block and an end are placed in described cylinder block inner and along the piston rod of its axial motion, also comprise coordinating the block selecting part of realizing block selecting with described piston rod, described block selecting part comprises the first block selecting slide block, and described the first block selecting slide block is arranged at described piston rod and is placed on end in described cylinder block, described piston rod runs through described the first block selecting slide block, and is slidably connected with described the first block selecting slide block.
Preferably, also comprise the detection part of the block selecting position of detecting described piston rod, described detection part is arranged at described piston rod and is placed on end in described cylinder block.
Preferably, described detection part is hall position sensor.
Preferably, described the first block selecting slide block comprises cylindrical shell and is arranged at piston on the outer circumferential face of described cylindrical shell, and the inwall of described piston and described cylinder block is slidably connected.
Preferably, described block selecting part also comprises the second block selecting slide block that is arranged in described cylinder block, described the first block selecting slide block and the second block selecting slide block divide the both sides that occupy described piston rod upper piston, be provided with successively the first gas channel, the second gas channel, the 3rd gas channel, the 4th gas channel on the casing wall of described cylinder block, and each gas channel is communicated with respectively the first cavity, the second cavity, the 3rd cavity, the 4th cavity that described piston rod, described piston, described cylinder block and each block selecting slide block surround.
Preferably, the inwall cooperation position of described the first block selecting slide block, the second block selecting slide block and described piston rod and described cylinder block is provided with Y type sealed member.
Gear-selecting cylinder provided by the invention, be used for the vehicle block selecting, comprise that cylinder block and an end are placed in described cylinder block inner and along the piston rod of its axial motion, also comprise and coordinate the block selecting part of realizing block selecting with described piston rod, described block selecting part comprises the first block selecting slide block, described the first block selecting slide block is arranged at described piston rod and is placed on end in described cylinder block, and described piston rod runs through described the first block selecting slide block, and is slidably connected with described the first block selecting slide block.
in gear-selecting cylinder of the present invention, piston rod runs through its first block selecting slide block that is placed in the end in cylinder block, after the first block selecting slide block arrives the block selecting position, piston rod can continue relative the first block selecting slide block and move right, so that completing the choosing of other gears changes, this is provided with to be beneficial to detection part is set on gear-selecting cylinder, can be by detecting in real time the operating position of piston rod, realize different block selecting positions, improve the accuracy of gear-selecting cylinder block selecting position, enlarge its application, can be applied to the automotive field higher to the block selecting ratio of precision, be conducive to reduce in prior art the volume of block selecting device on automobile, satisfy the car load designing requirement, and this gear-selecting cylinder can reduce the impact of gearbox, and then power character and the Economy of vehicle have been improved.
In addition, the present invention also provides a kind of pneumatic block selecting actuator, and the air vent channel working state control valve that comprises gear-selecting cylinder and control described gear-selecting cylinder, described gear-selecting cylinder are the described gear-selecting cylinder of above-mentioned any one.
preferably, described gear-selecting cylinder also comprises the second block selecting slide block that is arranged in described cylinder block, described the first block selecting slide block and the second block selecting slide block divide the both sides that occupy described piston rod upper piston, be provided with the first gas channel on the casing wall of described cylinder block, the second gas channel, the 3rd gas channel, the 4th gas channel, above-mentioned four-way is communicated with respectively described piston rod, described piston, the first cavity that described cylinder block and each block selecting slide block surround, the second cavity, the 3rd cavity, the 4th cavity, the working state of each described gas channel is controlled by corresponding described control valve.
preferably, described gear-selecting cylinder also comprises the second block selecting slide block that is arranged in described cylinder block, described the first block selecting slide block and the second block selecting slide block divide the both sides that occupy described piston rod upper piston, be provided with the first gas channel on the casing wall of described cylinder block, the second gas channel, the 3rd gas channel, the 4th gas channel, above-mentioned four-way is communicated with respectively described piston rod, described piston, the first cavity that described cylinder block and each block selecting slide block surround, the second cavity, the 3rd cavity, the 4th cavity, wherein the working state of three gas channels is controlled by corresponding described control valve, another gas channel is communicated with atmosphere.
Preferably, also comprise transmission system, described gear-selecting cylinder is provided with the detection part that detects the block selecting position, and described detection part is electrically connected to the controller of described transmission system, and the controller of described transmission system is by the position of the described gear-selecting cylinder of testing signal judgement of described detection part.
Used the gear-selecting cylinder with above-mentioned technique effect because of in this pneumatic gear selection mechanism, therefore the technique effect of the technique effect of this pneumatic gear selection mechanism and above-mentioned gear-selecting cylinder is basic identical, do not repeated them here.
Description of drawings
Fig. 1 is the four position cylinder schematic diagram that typically are applied in prior art of the present invention use on industrial production;
Fig. 2 is the structural representation of gear-selecting cylinder in the first embodiment of the present invention;
Fig. 3 is the fundamental diagram of four position cylinder in a kind of specific embodiment;
Table 1 is the working state of each gas channel of gear-selecting cylinder in the first embodiment;
Table 2 is the working state of each gas channel of gear-selecting cylinder in the second embodiment;
Table 3 is the working state of each gas channel of gear-selecting cylinder in the third embodiment.
Wherein, in Fig. 1, the corresponding relation between reference character and component names is:
1 ' cylinder block, 2 ' piston rod, 3 ' left back-up ring, 4 ' right back-up ring, 5 ' spring, 6 ', 7 ', 8 ', 9 ' gas channel.
Wherein, in Fig. 2 and Fig. 3, the corresponding relation between reference character and component names is:
1 hall position sensor, 2 first block selecting slide blocks, 3 first gas channels, 4 piston rods, 5 second gas channels, 6 cylinder block, 7 the 3rd gas channels, 8 the 4th air vent channels, 9 pistons, 10 second block selecting slide blocks.
Embodiment
Core of the present invention is for providing a kind of gear-selecting cylinder, and the accuracy of this gear-selecting cylinder block selecting position is higher, but application is wider, is conducive to realize that the automation of vehicle controls, and can improve the vehicle performance design.In addition, another core of the present invention is for providing a kind of pneumatic block selecting actuator.
Without loss of generality, this paper is applied as example with gear-selecting cylinder on six gear hybrid electric vehicle, introduce technological scheme, and the gear-selecting cylinder that provides of this paper can also be applied on other vehicles certainly; In order to make those skilled in the art understand better technological scheme of the present invention, the present invention is described in further detail below in conjunction with the drawings and specific embodiments.
Please refer to Fig. 2, Fig. 2 is the structural representation of gear-selecting cylinder in the first embodiment of the present invention.
Gear-selecting cylinder provided by the invention, be used for the vehicle block selecting, comprise that the cylinder block 6 that is provided with isometrical endoporus not and an end are placed in described cylinder block 6 and along the piston rod 4 of its axial motion, the magnitude setting of isometrical endoporus can not determined according to the gear number of actual demand in vehicle, take vehicle with seven gears (one of them gear is as reversing gear) as example, introduce the concrete structure design of gear-selecting cylinder herein.
Gear-selecting cylinder also comprises and coordinates the block selecting part of realizing block selecting with piston rod 4, the block selecting part comprises the first block selecting slide block 2, described the first block selecting slide block 2 is arranged at piston rod 4 and is placed on end in described cylinder block 6, and piston rod 4 runs through the first block selecting slide block 2, and is slidably connected with the first block selecting slide block 2.
in gear-selecting cylinder of the present invention, piston rod 4 runs through its first block selecting slide block 2 that is placed in the end in cylinder block, after the first block selecting slide block 2 arrives the block selecting position, piston rod 4 can continue relative the first block selecting slide block 2 and move right, so that completing the choosing of other gears changes, this is provided with to be beneficial to detection part is set on gear-selecting cylinder, can be by detecting in real time the operating position of piston rod, realize different block selecting positions, improve the accuracy of gear-selecting cylinder block selecting position, enlarge its application, can be applied to the automotive field higher to the block selecting ratio of precision, be conducive to reduce in prior art the volume of shifting device on automobile, satisfy the car load designing requirement, and this gear-selecting cylinder can reduce the impact of gearbox, and then power character and the Economy of vehicle have been improved.
Particularly, detection part can be the higher hall position sensor 1 of displacement detecting ratio of precision, can be by detecting in real time the operating position of piston rod 4, realize the block selecting position that automobile is different, be conducive to improve the accuracy of block selecting position, reduce the impact of gearbox, realize that the automation of vehicle is controlled, and then improved power character and the Economy of vehicle.
In a kind of embodiment, detection part can be arranged at piston rod 4 and be placed on end in cylinder block 6, and this set-up mode is fairly simple, and it is more accurate to detect the moving displacement of piston rod 4, can improve the precision of automatic control.
The first block selecting slide block 2 in the various embodiments described above can comprise cylindrical shell and be arranged at piston on the outer circumferential face of cylindrical shell, and the inwall of piston and cylinder block is slidably connected; The first block selecting slide block 2 of this structure is relatively simple for structure, uses material fewer, can alleviate the weight of gear-selecting cylinder, is conducive to the global design of car load.
In a kind of specific embodiment, gear-selecting cylinder can also comprise the second block selecting slide block 10 that is arranged at the other end in cylinder block, the piston 9 and cylinder 6 bodies that arrange on described piston rod 4 are slidably connected, be provided with the first gas channel 3, the second gas channel 5, the 3rd gas channel 7, the 4th gas channel 8 on the casing wall of cylinder block 6, above-mentioned four-way is communicated with respectively the first cavity, the second cavity, the 3rd cavity, the 4th cavity that piston rod 4, cylinder block 6 and each block selecting slide block surround; Above-mentioned each cavity seals each other.The gear-selecting cylinder of this structure can satisfy 6 gears, 12 demands for control of keeping off a car, and structure is compact, and the below introduces several these gear-selecting cylinders and realize the control mode of block selecting in block selecting actuator.
Certainly, in order to increase the seal between each isolated cavity in gear-selecting cylinder, the inwall cooperation position of the first block selecting slide block 2, the second block selecting slide block 10 and piston rod and gas can be arranged sealed member, the sealing parts can be the reasonable Y type of sealability sealed member.
Please refer to Fig. 3 and table 1, Fig. 3 is the fundamental diagram of four position cylinder in a kind of specific embodiment; Table 1 is the working state of each gas channel of gear-selecting cylinder in the first embodiment.The specific works principle is as described below.
Vehicle have seven gears (six forward gears and one are reversed gear, be labeled as respectively 1,2,3,4,5,6 and R) and four neutral positions.
In the first specific embodiment, when vehicle need to change between 5 gears and 6 gears during neutral gear position, as long as control the 3rd gas channel 7 air inlets, the exhaust of remaining gas passage, piston rod 4
Table 1
be moved to the left the most left A position, namely interchangeable to neutral gear position between 5 gears and 6 gears, if this moment, continuation is inflated in the 3rd cavity by the 3rd gas channel 7, also be filled with simultaneously the gas with the 3rd gas channel 7 uniform pressure in the first cavity by the first gas channel 3, control the second gas channel 5 and the 4th gas channel 8 exhausts, because the internal diameter of the first cavity gear-selecting cylinder of living in is larger, the first block selecting slide block 2 and piston rod 4 will move right together, until the first block selecting slide block 2 moves to the precalculated position with stop motion, please refer to Fig. 3, in Fig. 3, the first block selecting slide block 2 moves to the step place of two Different Diameter endoporus with stop motion, piston rod 4 moves right continuing under effect of inertia, this moment the first cavity side piston rod 4 the stressed area that only depends on piston rod 4, the lifting surface area in left side in sectional area by appropriate design piston rod 4 and the 3rd cavity, piston rod 4 is with stop motion in place, piston rod 4 arrives the B position at this moment, neutral gear position between namely 3 gears and 4 keep off.
Control the gas that the first gas channel 3 and the 4th gas channel 8 pass into uniform pressure, when the second logical atmosphere of gas channel 5 and the 3rd gas channel 7 exhaust, piston rod 4 moves right continuing, when piston rod 4 contacts with piston 9, under the pressure of two ends gas, piston rod 4 arrives stop motion in the C position, i.e. the neutral gear position of 1 gear and 2 gears.Only need each gas channel to be set to following state: the first gas channel 3 air inlets, second and third gas channel is communicated with atmosphere, the 4th gas channel 8 exhausts.
The second cavity is communicated with atmosphere all the time by the second gas channel 5 in this embodiment, and the conversion of the working staties such as the turnover gas of other three gas channels can realize by control valve.
In present embodiment in pneumatic block selecting actuator executive component quantity fewer, user cost is lower, and control flow is relatively simple, especially this mechanism structure is fairly simple, takes up room smaller, satisfies the car load design requirement.
On the basis of upper the first mode of execution, can increase control valve the working state of the second gas channel 5 is controlled, and then improve the rapidity of block selecting, below provided two kinds of embodiments, shown in being described in detail as follows.
Please refer to table 2, table 2 is the working state of each gas channel of gear-selecting cylinder in the second embodiment.
Table 2
In the second embodiment, when changing to neutral A, B, C position, the working state of each gas channel of gear-selecting cylinder is identical with working state in the first embodiment, difference is, when changing to neutral gear position corresponding to the R that reverses gear, the second gas channel 5 air inlets, the 3rd gas channel 7 is communicated with atmosphere, the first gas channel 3 air inlets, the 4th gas channel 8 exhausts.
Table 3
The third embodiment is further to improve on the second embodiment, has further improved the rapidity of block selecting.
Please refer to table 3, table 3 is the working state of each gas channel of gear-selecting cylinder in the third embodiment.
In the third embodiment, when changing to neutral A, B, D position, the working state of each gas channel of gear-selecting cylinder is identical with working state in the second embodiment, difference is, when the neutral gear position C that changes to 1 gear and 2 gear centres, the second gas channel 5 also needs air inlet, and other gas channel working staties are constant.
Control valve in the respective embodiments described above can be solenoid valve, specifically can use two-position three way magnetic valve.
In the respective embodiments described above, pneumatic block selecting actuator also comprises can transmission system, and the detection part on gear-selecting cylinder is electrically connected to the controller of transmission system, and the controller of transmission system is by the position of the testing signal judgement gear-selecting cylinder of detection part.
This set-up mode need not to increase other controlling componenies, and directly the Integrated design control program gets final product on the basis of existing technology, and user cost is fairly simple, and it is convenient to control.
Need to prove, left and right orientation used herein pronoun is with the relative position between each parts of gear-selecting cylinder definition in Fig. 2 and Fig. 3, is only simple for the description technique scheme, can not limit the protection domain of this paper.
The technique effect of the gear-selecting cylinder in the technique effect of above-mentioned pneumatic gear selection mechanism and above-mentioned arbitrary mode of execution is basic identical, does not repeat them here.
The otherwise data of pneumatic gear selection mechanism is same as the prior art, please refer to prior art.
Above a kind of gear-selecting cylinder provided by the present invention and pneumatic block selecting actuator are described in detail.Used specific case herein principle of the present invention and mode of execution are set forth, above embodiment's explanation just is used for helping to understand method of the present invention and core concept thereof.Should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the principle of the invention, can also carry out some improvement and modification to the present invention, these improvement and modification also fall in the protection domain of claim of the present invention.
Claims (10)
1. gear-selecting cylinder, be used for the vehicle block selecting, comprise that cylinder block (6) and an end are placed in described cylinder block (6) inner and along the piston rod (4) of its axial motion, also comprise with described piston rod (4) and coordinate the block selecting part of realizing block selecting, it is characterized in that, described block selecting part comprises the first block selecting slide block (2), described the first block selecting slide block (2) is arranged at described piston rod (4) and is placed on end in described cylinder block (6), described piston rod (4) runs through described the first block selecting slide block (2), and be slidably connected with described the first block selecting slide block (2).
2. gear-selecting cylinder as claimed in claim 1, is characterized in that, also comprises the detection part of the block selecting position of detecting described piston rod (4), and described detection part is arranged at described piston rod (4) and is placed on end in described cylinder block (6).
3. gear-selecting cylinder as claimed in claim 2, is characterized in that, described detection part is hall position sensor (1).
4. gear-selecting cylinder as claimed in claim 2, is characterized in that, described the first block selecting slide block (2) comprises cylindrical shell and be arranged at piston on the outer circumferential face of described cylindrical shell, and the inwall of described piston and described cylinder block (6) is slidably connected.
5. gear-selecting cylinder as described in claim 1 to 4 any one, it is characterized in that, described block selecting part also comprises the second block selecting slide block (10) that is arranged in described cylinder block, described the first block selecting slide block (2) and the second block selecting slide block (10) divide the both sides that occupy described piston rod upper piston (9), be provided with successively the first gas channel (3) on the casing wall of described cylinder block (6), the second gas channel (5), the 3rd gas channel (7), the 4th gas channel (8), and each gas channel is communicated with respectively described piston rod (4), described piston (9), the first cavity that described cylinder block (6) and each block selecting slide block surround, the second cavity, the 3rd cavity, the 4th cavity.
6. gear-selecting cylinder as claimed in claim 5, it is characterized in that, described the first block selecting slide block (2), the second block selecting slide block (10) and described piston (9) are provided with Y type sealed member with the inwall cooperation position of described cylinder block (6).
7. pneumatic block selecting actuator, the control valve that comprises gear-selecting cylinder and control the air vent channel working state of described gear-selecting cylinder is characterized in that, described gear-selecting cylinder is the described gear-selecting cylinders of the claims 1.
8. pneumatic block selecting as claimed in claim 7 actuator, it is characterized in that, described gear-selecting cylinder also comprises the second block selecting slide block that is arranged in described cylinder block, described the first block selecting slide block (2) and the second block selecting slide block (10) divide the both sides that occupy described piston rod upper piston (9), be provided with the first gas channel (3) on the casing wall of described cylinder block (6), the second gas channel (5), the 3rd gas channel (7), the 4th gas channel (8), above-mentioned four-way is communicated with respectively described piston rod (4), described piston (9), the first cavity that described cylinder block (6) and each block selecting slide block surround, the second cavity, the 3rd cavity, the 4th cavity, the working state of each described gas channel is controlled by corresponding described control valve.
9. pneumatic block selecting as claimed in claim 8 actuator, it is characterized in that, described gear-selecting cylinder also comprises the second block selecting slide block (10) that is arranged in described cylinder block (6), described the first block selecting slide block (2) and the second block selecting slide block (10) divide the both sides that occupy described piston rod (4) upper piston (9), be provided with the first gas channel (3) on the casing wall of described cylinder block (6), the second gas channel (5), the 3rd gas channel (7), the 4th gas channel (8), above-mentioned four-way is communicated with respectively described piston rod (4), described piston (9), the first cavity that described cylinder block (6) and each block selecting slide block surround, the second cavity, the 3rd cavity, the 4th cavity, wherein the working state of three gas channels is controlled by corresponding described control valve, another gas channel is communicated with atmosphere.
10. pneumatic block selecting actuator as claimed in claim 8 or 9, it is characterized in that, also comprise transmission system, described gear-selecting cylinder is provided with the detection part that detects the block selecting position, described detection part is electrically connected to the controller of described transmission system, and the controller of described transmission system is by the block selecting position of the described gear-selecting cylinder of testing signal judgement of described detection part.
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CN2013100686685A CN103148204A (en) | 2013-03-04 | 2013-03-04 | Gear cylinder and pneumatic gear actuator |
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CN2013100686685A CN103148204A (en) | 2013-03-04 | 2013-03-04 | Gear cylinder and pneumatic gear actuator |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103836174A (en) * | 2013-12-11 | 2014-06-04 | 潍柴动力股份有限公司 | Automatic transmission and gear selection and shift actuating mechanism thereof |
CN111649129A (en) * | 2020-05-29 | 2020-09-11 | 陕西法士特齿轮有限责任公司 | Cylinder for realizing four gear selecting positions on actuating mechanism of AMT (automated mechanical transmission) |
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CN111649129A (en) * | 2020-05-29 | 2020-09-11 | 陕西法士特齿轮有限责任公司 | Cylinder for realizing four gear selecting positions on actuating mechanism of AMT (automated mechanical transmission) |
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Application publication date: 20130612 |