CN103146936A - Oxygen-rich redox furnace - Google Patents
Oxygen-rich redox furnace Download PDFInfo
- Publication number
- CN103146936A CN103146936A CN2013100967551A CN201310096755A CN103146936A CN 103146936 A CN103146936 A CN 103146936A CN 2013100967551 A CN2013100967551 A CN 2013100967551A CN 201310096755 A CN201310096755 A CN 201310096755A CN 103146936 A CN103146936 A CN 103146936A
- Authority
- CN
- China
- Prior art keywords
- furnace
- heater
- oxidation
- oxygen
- bodies
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Manufacture And Refinement Of Metals (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
The invention discloses an oxygen-rich redox furnace which is divided into an oxidation furnace body (1) and a reducing furnace body (2), wherein independent furnace bases (3, 3'), furnace hearths (4, 4'), a water jacket, air nozzles (5, 5'), a siphon port, feed ports (6, 6'), discharge ports (7, 7') and flue ports (8, 8') are arranged on the two furnace bodies; safety ports (9, 9') are arranged at the lowest positions of the furnace hearths (4, 4') in the two furnace bodies; the foundation surfaces of the furnace foundations (3, 3') higher than the part of the reducing furnace body (2) are arranged on the foundation surfaces of the furnace foundations (3, 3') of the part of the oxidation furnace body (1); the discharge port (7) of the oxidation furnace body part is connected with the feed port (6') of the reducing furnace body part through a chute (10); and a viscous slag port (11) is formed on the outer side surface of the furnace hearth (4) of the part of the oxidation furnace body (1). The oxygen-rich redox furnace disclosed by the invention can solve the problems or defects of inconvenience in terms of equipment manufacturing, transportation, mounting and operation, and also can make use of the heat energy generated by an oxidation reaction to reduce the consumption of energy and accessories; and meanwhile, the oxygen-rich redox furnace also has the advantages that high-concentration smoke is used for preparing acid, the furnace accretion is convenient to dispose and the like.
Description
Technical field
The present invention is the smelting equipment that is applied to process bismuth concentrate, lead ore concentrate or plumbous bismuth collective concentrate, particularly a kind of oxygen-rich oxide reduction furnace.
Background technology
Be all to adopt reverberatory furnace, blast furnace and converter at present in refining bismuth field, aforesaid device exists energy consumption high, and supplementary product onsumption is large, and cost is high, flue gas can't relieving haperacidity etc. problem.And the melting technology of lead ore concentrate has oxygen-enriched bottom-blowing, oxygen-enriched top blowing, QLS oxygen bottom blown furnace refining lead etc. to replace traditional sintering-Lead Smelting in Blast Furnace technique.QLS oxygen bottom blown furnace lead smelting process is that lead-containing material is directly put in the round tube type stove, and the industrial oxygen oxidizing semlting by 90% obtains high lead slag, and high lead slag flow in reduction furnace by the hole of furnace bottom again, and the flue gas of the high density that produces is used for relieving haperacidity.The structure of QLS oxygen bottom blown furnace is the cylinder stove of a waney integral body, in the inside of body of heater, partition wall is set one, cylindrical shell is divided into independently two portions, the part that diameter is large is used for the oxidation of raw material, be oxidation panel, oxygenant adopts 90% industrial oxygen, send in stove by bottom of furnace body oxygen rifle, so this part also is the oxygen bottom blowing oxidized still; The part that diameter is little is used for the reduction of the melting high lead slag of oxidation panel output, and reductive agent adopts fine coal (or Sweet natural gas), send in reduction furnace by the composite spray gun of bottom of furnace body, and reduction output lead bullion and slag, so this part is reduction section or reduction furnace.Because the QLS oxygen bottom blown furnace is an integral body, there are three problems or defective aspect device fabrication, transportation, installation, operation:
1, oxidation panel body of heater and reduction section body of heater are integrated to make and install, and it is large that equipment always reaches the 30m-35m volume, and more than 500 tons of weight of equipment are large.The manufacturing of equipment, transportation, installation difficulty are large, and the apparatus processing manufacturing expense is high;
2, the whole stove of the oxidized still section of traditional QLS oxygen bottom blown furnace and reduction furnace Duan Weiyi, share the set of gears electro-mechanical driving device, wherein primary reformer goes wrong or when changing parts, two sections stoves all must stop producing, and can produce furnace accretion, need whole equipment parking maintenance to process;
3, the fire-resisting partition between oxidation panel and reduction section is in regular damage under the impact of the high corrosion of high temperature slag for a long time, is difficult for maintenance, causes industrial accident to shut down.
Summary of the invention
Problem based on above-mentioned existence, the present invention proposes a kind of oxygen-rich oxide reduction furnace, device fabrication, transportation, installation, inconvenient problem or the defective of operation aspect existence both can have been solved, the heat energy that can utilize again oxidizing reaction to produce, lower energy consumption and supplementary product onsumption, also have simultaneously the flue gas acid preparing of the high density utilized, process the advantages such as furnace accretion convenience.
Technical scheme of the present invention is: a kind of oxygen-rich oxide reduction furnace is divided into oxidation body of heater and reduction body of heater two parts; It is characterized in that: be provided with independently furnace foundation, cupola well, tuyere, siphon port, opening for feed, discharge port and floss hole on two bodies of heater; In two bodies of heater, the lowest part of cupola well also is equipped with safe mouthful; The furnace foundation fundamental plane installation position of oxidation oven body part will be higher than the furnace foundation fundamental plane of reduction oven body part, and the discharge port of oxidation oven body part has chute to be connected between the opening for feed of body of heater with reducing; Outer side at oxidation oven body part cupola well is provided with the dry slag mouth.
The cupola well of described two bodies of heater all adopts magnesite chrome brick to build into low early and high after ladder pond shape by laying bricks or stones, and water jacket is copper film chamber shape water jacket.
Compared with the prior art, the present invention adopts and is divided into oxidation body of heater and reduction body of heater two parts, by the oxidation body of heater being set with the reduction body of heater and using the chute syndeton, be used for metal sulfide in oxidized still after oxidation melt enter the reduction furnace reduction by chute and obtain the melting equipment of metal, reduced individual equipment length, be beneficial to processing and manufacturing, transportation, installation, the operation of equipment, facilitate the maintenance of equipment, reduce repair time and and equipment making and running cost.The present invention regulates carbon-to-oxygen ratio by the carbon add-on of adjusting opening for feed and the oxygen add-on of tuyere, thereby redox condition in the control stove, realize that the nonferrous metal sulfide minerals such as plumbous bismuth are oxidized to metal oxide in oxidized still, directly enter by the intermediate chute intermediate chute a kind of metallurgical equipment that reduction furnace is reduced into metal again, because used oxygen-rich air, reduced exhausted air quantity, improved sulfur dioxide concentration, realized acid exhaust, therefore has environment good, energy consumption is low, and labour intensity hangs down the high advantage of operating efficiency.Oxidized still of the present invention is provided with the dry slag mouth in case furnace accretion, and when the lowest part of body of heater cupola well is provided with safety and mouthful is used for blowing out, emptying body of heater material is so that maintenance.Cupola well of the present invention adopts magnesite chrome brick to build by laying bricks or stones, low early and high after design so that metal liquid collect.Water jacket adopts copper water jacket, tuyere to be provided with tuyere and secondary tuyere, makes reaction more abundant, the oxidized still furnace foundation higher than the reduction furnace furnace foundation so that the melt gravity flow.
Description of drawings
Fig. 1 is structural representation of the present invention.
Wherein, 1 oxidation body of heater; 2 reduction bodies of heater; 3,3 ' furnace foundation; 4,4 ' cupola well; 5,5 ' tuyere; The opening for feed of 6 oxidation oven body part; The throat-fed mouth of 6 ' reduction oven body part; The discharge port of 7 oxidation oven body part; The discharge port of 7 ' reduction oven body part; 8,8 ' floss hole; 9,9 ' safety mouth; 10 chutes; 11 dry slag mouths.
Embodiment
The present invention is described further below in conjunction with accompanying drawing and concrete enforcement, but is not restriction the present invention.
A kind of oxygen-rich oxide reduction furnace is divided into oxidation body of heater (1) and reduction body of heater (2) two parts; It is characterized in that: be provided with independently furnace foundation (3,3 '), cupola well (4,4 '), water jacket, tuyere (5,5 '), siphon port, opening for feed (6,6 '), discharge port (7,7 ') and floss hole (8,8 ') on two bodies of heater; In two bodies of heater, the lowest part of cupola well (4,4 ') also is equipped with safe mouthful (9,9 '); Furnace foundation (3,3 ') the fundamental plane installation position of oxidation body of heater (1) part will be higher than furnace foundation (3, the 3 ') fundamental plane of reduction body of heater (2) part, and the discharge port of oxidation oven body part (7) has chute (10) to be connected between the opening for feed (6 ') of oven body part with reducing; Outer side at oxidation body of heater (1) part cupola well (4) is provided with dry slag mouth (11).The cupola well of described two bodies of heater (4,4 ') all adopts magnesite chrome brick to build into low early and high after ladder pond shape by laying bricks or stones, and water jacket is copper film chamber shape water jacket.
Claims (2)
1. an oxygen-rich oxide reduction furnace, be divided into oxidation body of heater (1) and reduction body of heater (2) two parts; It is characterized in that: be provided with independently furnace foundation (3,3 '), cupola well (4,4 '), water jacket, tuyere (5,5 '), siphon port, opening for feed (6,6 '), discharge port (7,7 ') and floss hole (8,8 ') on two bodies of heater; In two bodies of heater, the lowest part of cupola well (4,4 ') also is equipped with safe mouthful (9,9 '); Furnace foundation (3,3 ') the fundamental plane installation position of oxidation body of heater (1) part will be higher than furnace foundation (3, the 3 ') fundamental plane of reduction body of heater (2) part, and the discharge port of oxidation oven body part (7) has chute (10) to be connected between the opening for feed (6 ') of oven body part with reducing; Outer side at oxidation body of heater (1) part cupola well (4) is provided with dry slag mouth (11).
2. a kind of oxygen-rich oxide reduction furnace according to claim 1 is characterized in that: the cupola well of described two bodies of heater (4,4 ') all adopts magnesite chrome brick to build into low early and high after ladder pond shape by laying bricks or stones, and water jacket is copper film chamber shape water jacket.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201310096755.1A CN103146936B (en) | 2013-03-25 | 2013-03-25 | Oxygen-rich redox furnace |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201310096755.1A CN103146936B (en) | 2013-03-25 | 2013-03-25 | Oxygen-rich redox furnace |
Publications (2)
Publication Number | Publication Date |
---|---|
CN103146936A true CN103146936A (en) | 2013-06-12 |
CN103146936B CN103146936B (en) | 2014-04-02 |
Family
ID=48545250
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201310096755.1A Expired - Fee Related CN103146936B (en) | 2013-03-25 | 2013-03-25 | Oxygen-rich redox furnace |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN103146936B (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103555965A (en) * | 2013-10-31 | 2014-02-05 | 江西瑞林稀贵金属科技有限公司 | Double-side blowing smelting equipment |
CN110735037A (en) * | 2018-07-19 | 2020-01-31 | 中国瑞林工程技术股份有限公司 | Intensified smelting furnace and method for treating copper-containing hazardous waste by using same |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2625392Y (en) * | 2003-07-23 | 2004-07-14 | 河南新乡中联总公司 | Oxygen side-blowing direct lead-smelting furnace |
CN201634742U (en) * | 2010-03-18 | 2010-11-17 | 新乡县中联金铅有限公司 | Oxygen side blown metal melting reduction furnace |
CN201785464U (en) * | 2010-08-17 | 2011-04-06 | 济源市万洋冶炼(集团)有限公司 | Integrated metallurgical device for direct lead smelting |
CN102374781A (en) * | 2010-08-17 | 2012-03-14 | 济源市万洋冶炼(集团)有限公司 | Direct lead-smelting comprehensive metallurgical device and smelting process |
-
2013
- 2013-03-25 CN CN201310096755.1A patent/CN103146936B/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2625392Y (en) * | 2003-07-23 | 2004-07-14 | 河南新乡中联总公司 | Oxygen side-blowing direct lead-smelting furnace |
CN201634742U (en) * | 2010-03-18 | 2010-11-17 | 新乡县中联金铅有限公司 | Oxygen side blown metal melting reduction furnace |
CN201785464U (en) * | 2010-08-17 | 2011-04-06 | 济源市万洋冶炼(集团)有限公司 | Integrated metallurgical device for direct lead smelting |
CN102374781A (en) * | 2010-08-17 | 2012-03-14 | 济源市万洋冶炼(集团)有限公司 | Direct lead-smelting comprehensive metallurgical device and smelting process |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103555965A (en) * | 2013-10-31 | 2014-02-05 | 江西瑞林稀贵金属科技有限公司 | Double-side blowing smelting equipment |
CN110735037A (en) * | 2018-07-19 | 2020-01-31 | 中国瑞林工程技术股份有限公司 | Intensified smelting furnace and method for treating copper-containing hazardous waste by using same |
Also Published As
Publication number | Publication date |
---|---|
CN103146936B (en) | 2014-04-02 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN102851518B (en) | Fubang oxygen-enriched side-blown bath copper smelting furnace and operation method thereof | |
CN102796875B (en) | Zinc leaching residue treatment unit and treatment process | |
CN201561646U (en) | Copper-nickel ore smelting furnace | |
CN202152363U (en) | Smelting furnace with oxygen-enriched side-blown reducing molten bath | |
CN201587968U (en) | Device for processing lead bullion and lead copper matte produced by decoppering slag by adopting bottom-blowing molten pool for smelting | |
WO2015196887A1 (en) | Continuous side-blast tin smelting technique | |
CN201195739Y (en) | Oxygen-enriched side blow weld crater smelting furnace | |
CN104988332B (en) | One-step copper smelting process and device | |
CN201321482Y (en) | Oxygen side-blowing copper smelting furnace | |
CN103484688A (en) | Double-furnace double-side blowing slag forming and top blowing copper making continuous converting furnace | |
CN201762422U (en) | Double-chamber oxygen side-blown continual lead smelting furnace | |
CN201785464U (en) | Integrated metallurgical device for direct lead smelting | |
CN104004922A (en) | Hierarchy cascade short process copper smelting device and process | |
CN203846088U (en) | Oxygen-enriched side blowing furnace for synchronously processing various heavy metal wastes | |
CN105420515B (en) | Process and device for melting laterite-nickel ore in oxygen-enriched reinforcement melting pool to obtain ferronickel | |
CN110724830A (en) | Crude copper refining equipment and refining method | |
CN103146936B (en) | Oxygen-rich redox furnace | |
CN203382810U (en) | Oxygen-rich oxidation-reduction furnace | |
CN203890418U (en) | One-step copper smelting device | |
CN103276223B (en) | Double-furnace multi-gun top-blown continuous converting furnace | |
CN205821419U (en) | A kind of oxygen-rich copper-smelting device | |
CN202081154U (en) | Oxygen side-blowing continuous converting furnace | |
CN101979942B (en) | One-step lead smelting blast furnace | |
CN202177296U (en) | Horizontal type oxygen-enriched bottom-blowing molten pool melting furnace | |
CN101886183B (en) | Lead smelting device and lead smelting method employing same |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C10 | Entry into substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140402 Termination date: 20210325 |
|
CF01 | Termination of patent right due to non-payment of annual fee |