CN103144189A - Cement pipe manufacturing device - Google Patents
Cement pipe manufacturing device Download PDFInfo
- Publication number
- CN103144189A CN103144189A CN2013100511163A CN201310051116A CN103144189A CN 103144189 A CN103144189 A CN 103144189A CN 2013100511163 A CN2013100511163 A CN 2013100511163A CN 201310051116 A CN201310051116 A CN 201310051116A CN 103144189 A CN103144189 A CN 103144189A
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- core
- external mold
- pipe
- inner chamber
- cement manufacturing
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- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention provides a cement pipe manufacturing device. The device comprises a mandrel of which the top adopts a taper-shaped structure, a drive mechanism connected to the mandrel, an outer mold with an inner chamber, a vibration mechanism connected with the outer mold or the mandrel, and a material distribution machine, wherein the drive mechanism is used for driving the mandrel from outside to enter the inner chamber of the external mold; materials in the inner chamber of the outer mold is extruded into a gap between the outer mold and the mandrel by the mandrel, and become compact under the vibration of the vibration mechanism; and after entering the top of the inner chamber of the outer mold, the mandrel is withdrawn from the inner chamber of the outer mold by the drive mechanism. The cement pipe manufacturing device is high in both automatic degree and efficiency, and can produce cement pipes with rectangular cross sections or irregularly-shaped cross sections.
Description
Technical field
The present invention relates to a kind of pipe of cement manufacturing equipment, it can be used for making the pipe of cement that the cross section is rectangle, square, irregularly shaped (abnormal shape), and this pipe of cement can be used as exhaust duct etc.
Background technology
Well-knownly be, existing concrete duct forming machine can only be often rectangular pipeline or special-shaped pipeline for the cross section for the production of the concrete duct of circle, and it is often helpless.
For example, notification number is to disclose a kind of centrifugal type cement product shaping apparatus in the utility model patent of CN201183288Y, it is comprised of pedestal, ring mould cylinder, support roller group, the ring mould roller shelves is located at above the support roller group, described inner wall of rotary drum pressed on ring is furnished with dividing plate, and the die cavity with the cement products form fit is arranged in the ring mould cylinder.
For example publication number is to disclose a kind of thin wall tube centrifugal shaping machine in the patent of invention of CN101323135A again, comprise support, support roller, drive unit, sleeve mold, support roller is fixed on support, sleeve mold is arranged on support roller, it is characterized in that described drive unit drives the support roller rotation, sleeve mold contacts with support roller by at least one the rolling ring that arranges on it, driving sleeve mold by support roller rotates, pipe die is arranged in sleeve mold, and at least one end of sleeve mold has the pipe die that stops in it unidirectional or/and the fixed or movable leap-preventing device of bi-directional axial play.
At present, be rectangular pipeline or special-shaped pipeline for the cross section, the mechanization degree of its production is lower, and major part still adopts craft or semi-hand mode to produce, and labour intensity is high, and production capacity is extremely backward, and difficult quality is controlled.Tracing it to its cause, is because its cross section is rectangle, and axial length is large, wall thickness is less, the domestic pipe manufacturing machine that is suitable for this type of thin-wall rectangular pipeline that lacks special use, and this pipeline is for example the cement exhaust duct.
Therefore, be necessary for shortcoming of the prior art the pipe of cement manufacturing equipment that designing a mechanism degree is high, production efficiency is high and/or simple to operate.
Summary of the invention
Consider at least one the problems referred to above and completed the present invention, and one object of the present invention is to provide a kind of pipe of cement manufacturing equipment, it is characterized in that comprising: core, its top are cone structure; Driving mechanism, it is connected with core; External mold with inner chamber; Vibrating mechanism, it is connected with core or external mold; Material distributing machine, it is used for transporting material to the inner chamber of external mold; Wherein, driving mechanism is used for core is entered from external drive the inner chamber of external mold, this core is expressed to the material in the inner chamber of external mold in space between external mold and core, and this material is closely knit under the vibration of vibrating mechanism, enter into the top of inner chamber of external mold at core after, rollback is out from the inner chamber of external mold with core for driving mechanism.
According to a further aspect of the invention, the cross section of described pipe of cement is rectangle or abnormal shape.
According to a further aspect of the invention, described driving mechanism comprises hydraulic jack, this hydraulic jack be arranged on core under, be used for to drive this core and move up or down.
According to a further aspect of the invention, this equipment also comprises core bearing and guide pillar, and its core mould is arranged on the core bearing, and the core bearing is connected slidably with guide pillar, and this guide pillar is used for the guiding core and moves.
According to a further aspect of the invention, this equipment also comprises revolving dial, is provided with a plurality ofly for the fixing station of external mold on this revolving dial, and is provided with the through hole that passes for core on this station.
According to a further aspect of the invention, this equipment also comprises clamping fixture and guide rail, and this clamping fixture be used for to compress and fixing external mold, and this clamping fixture can slide up and down to be connected with guide rail.
According to a further aspect of the invention, this clamping fixture is taken over a business for the hydraulic pressure that drives by compressed oil cylinder, and its center is provided with the opening that is communicated with outer mold cavity, can only enter from the opening that this hydraulic pressure is taken over a business the inner chamber of external mold from the material of material distributing machine.
According to a further aspect of the invention, hydraulic pressure is taken over a business the top surrounding and also is provided with the baffle plate that gathers materials.
According to a further aspect of the invention, this equipment also comprises added and underframe, wherein material distributing machine, compressed oil cylinder, hydraulic pressure take over a business with guide rail be arranged on added on, described added being arranged on underframe.
According to a further aspect of the invention, this core is provided with setting gauge on the top, and this core inside is provided with for the drive unit that drives setting gauge; This core top is preferably pyramid structure; This setting gauge is preferably rotation material toggling blade; The cross section of core is preferably round rectangle; Core and driving mechanism preferably are arranged in foundation ditch lower than ground level; Described a plurality of station preferably includes press setter position, shaping station and mould unloading station.
Compared with prior art, pipe of cement manufacturing equipment of the present invention has following one or more advantage: automaticity is high; Efficient is high; Except circular pipe, can also production the cross section be the pipe of cement of rectangle or irregularly shaped (abnormal shape); Can produce the pipe of cement of thin-walled as exhaust duct; Can save the factory building space and reduce factory building height; The major axis pipe of cement can be produced, and the pipeline of various odd-shaped cross sections can be produced.
Description of drawings
Fig. 1 is the structural representation of pipe of cement manufacturing equipment according to the preferred embodiment of the invention.
Fig. 2 is the revolving dial structural representation of pipe of cement manufacturing equipment according to the preferred embodiment of the invention.
Fig. 3 is the core mold structure schematic diagram of pipe of cement manufacturing equipment according to the preferred embodiment of the invention.
Wherein, 1, underframe 11, core bearing 12, guide pillar 2, revolving dial 21, rotary motor 22, external mold clamp mechanism 23, pivoting support 3, added 31, guide rail 32, clamping fixture (hydraulic pressure is taken over a business) 33, compressed oil cylinder 4, material distributing machine 5, feeder 6, external mold 7, core 8, driving mechanism (hydraulic jack) 201, press setter position 202, mould unloading station 203, shaping station 301, core 302, vibrating mechanism, 303, drive unit 304, bullet 305, setting gauge.
The specific embodiment
Below in conjunction with accompanying drawing; by preferred embodiment, preferred forms of the present invention is described; the specific embodiment here is to explain the present invention; and should not be construed as limitation of the present invention; in the situation that do not break away from spirit of the present invention and essential scope; can make various changes and modifications, within these all should be included in protection scope of the present invention.
Referring to Fig. 1-3, wherein show the pipe of cement manufacturing equipment of the preferred embodiment of the present invention.This pipe of cement manufacturing equipment comprises: be shown 301 in core 7(Fig. 3), its top is cone structure 304; Driving mechanism 8, it is connected with core 7; External mold 6 with inner chamber; Vibrating mechanism 302, it is connected with core 7 or external mold 6; Material distributing machine 4, it is used for transporting material to the inner chamber of external mold 6; Wherein, driving mechanism 8 is used for core 7 is entered from external drive the inner chamber of external mold 6, this core 7 is expressed to the material in the inner chamber of external mold 6 in space between external mold 6 and core 7, and this material is closely knit under the vibration of vibrating mechanism 302, enter into the top of inner chamber of external mold 6 at core 7 after, rollback is out from the inner chamber of external mold 6 with core 7 for driving mechanism 8.Be understandable that, can make the pipe of cement of thin-walled by this equipment, and the cross sectional shape of this pipe of cement can be various, for example rectangle, irregularly shaped (odd-shaped cross section) etc., and wherein the cone structure 304 at top plays an important role for making closely knit pipe of cement.
Preferably, the cross section of described pipe of cement is rectangle or abnormal shape.
Preferably, described driving mechanism 8 comprises hydraulic jack, this hydraulic jack be arranged on core 7 under, be used for to drive this core 7 and move up or down.Be understandable that, this driving mechanism 8 for example also can be implemented by screw mechanism.
Preferably, this equipment also can comprise core bearing 11 and guide pillar 12, and its core mould 7 is arranged on core bearing 11, and core bearing 11 is connected slidably with guide pillar 12, and this guide pillar 12 is used for guiding core 7 and moves.
Preferably, this equipment also can comprise revolving dial 2, is provided with a plurality ofly for the fixing station of external mold 6 on this revolving dial 2, and is provided with the through hole that passes for core 7 on this station.
Preferably, this equipment also can comprise clamping fixture 32 and guide rail 31, and this clamping fixture 32 is used for compressing and fixing external mold 6, and this clamping fixture 32 can slide up and down to be connected with guide rail 31.Preferably, this clamping fixture 32 can take over a business to implement by hydraulic pressure.
Preferably, this clamping fixture 32 takes over a business 32 for the hydraulic pressure that drives by compressed oil cylinder 33, and its center is provided with the opening that is communicated with external mold 6 inner chambers, can only take over a business the inner chamber that 32 opening enters external mold 6 from this hydraulic pressure from the material of material distributing machine 4.This material distributing machine 4 for example can with material and formation of tubes speeds match be transported in the inner chamber of external mold.
Preferably, hydraulic pressure is taken over a business 32 top surroundings and also is provided with the baffle plate that gathers materials.
Preferably, this equipment also can comprise added 3 and underframe 1, wherein material distributing machine 4, compressed oil cylinder 33, hydraulic pressure take over a business 32 and guide rail 31 be arranged on added 3, described added 3 are arranged on underframe 1.
Preferably, this core is provided with setting gauge 305 on 7 tops, and this core 7 inside are provided with for the drive unit 303 that drives setting gauge 305; This core 7 tops are preferably pyramid structure 304; This setting gauge 305 is preferably rotation material toggling blade; Core 7 and driving mechanism 8 preferably are arranged in foundation ditch lower than ground level, can reduce like this height of factory building; Described a plurality of station preferably includes press setter position 201, shaping station 201 and mould unloading station 202.
Preferably, core 7 is pressed inner cavity of pipe physical dimension design, built-in powerful vibrating motor 302, and core 7 tops are pyramid-shaped, the core top is with the material toggling blade 305 of high speed rotary.Referring to the enlarged drawing of the A-A direction of Fig. 3, the cross section of core is preferably rectangle, and especially round rectangle, that is to say, four angles of rectangle are all to be replaced by circular arc to form.
Preferably, revolving dial 2 is arranged with three apertures, respectively corresponding press setter position 201, shaping station 201 and mould unloading station 202, and external mold 6 is fixedly installed on platform 2.Platform 2 can be supported by pivoting support (bearing), and can turn round under motor driving effect.
Preferably, hydraulic pressure is taken over a business 32 and is used for external mold 6 is compressed the location, and material distributing machine 4 is the feeders with hopper, can governing speed, and can be as required to external mold 6 die cavity delivered inside material, i.e. mortar or concrete.
Pipe of cement manufacturing equipment operation principle of the present invention is as follows:
when external mold 6 revolving dial prepare station (press setter position 201) firm fixing after, for example can step up mechanism 22 by external mold fixes, then, rotate revolving dial 2 by rotary motor 21 and enter shaping station 203, locate external mold 6 fixing by compressed oil cylinder 33 and clamping fixture 32, core 7 is under the jacking of hydraulic jack 8 promotes, slowly rise from the bottom and pass the revolving dial aperture and enter external mold 6 inner chambers, feeder 5 beginning this moment discharge in the material distributing machine 4, material is through material distributing machine 4, gather materials plate and hydraulic pressure by surrounding are taken over a business 32 material collecting tanks that form, hydraulic pressure is taken over a business 32 central through hole, then enter external mold 6 inner chambers, core 7 vibrates while rising, mortar is thrown to the surrounding tube wall under the effect of the setting gauge 305 at core 7 tops, and closely knit under the effect of vibration of the extruding of core 7 and vibrator 302.
when core 7 rises arrival external mold 6 top, core 7 beginning rollbacks, in back off procedure, vibrating motor 302 shakes frequently reduction progressively to withdraw from core 7 and to protect goods, when core 7 withdraws from external mold 6 fully and is down to revolving dial 2 when following, by compressed oil cylinder 33, clamping fixture 32 is thrown off from external mold 6 tops, platform 2 turns round 120 ° finished product is produced shaping station 203 to mould unloading station 202, and simultaneously off-the-shelf empty external mold will be automatically 201 enters shaping station 203 from the press setter position, carry out the next round pipeline and make moulding, and the external mold clamp mechanism 22 of taking the mould unloading station apart when pipeline is made moulding, the pipeline finished product will be transported out platform 2 together with external mold 6, enter demoulding maintenance operation.So circulation, the time has been saved in the work that press setter position, shaping station and mould unloading station are sent into simultaneously external mold 6, moulding pipeline and pipeline is transported together with external mold, has improved production efficiency.Preferably, press setter position, shaping station and mould unloading station all can arrange according to actual conditions one or more.
As seen, advantage of the present invention also is: owing to being provided with revolving dial, moulding, mould are installed, finished product shifts three-procedure and can carry out simultaneously therefore make, and have greatly improved work efficiency.
Compared with prior art, pipe of cement manufacturing equipment of the present invention has following one or more advantage: automaticity is high; Efficient is high; Except circular pipe, can also production the cross section be the pipe of cement of rectangle or irregularly shaped (abnormal shape); Can produce the pipe of cement of thin-walled as exhaust duct; Can save the factory building space and reduce factory building height; The major axis pipe of cement can be produced, and the pipeline of various odd-shaped cross sections can be produced.
In sum, pipe of cement manufacturing equipment automaticity of the present invention is high, efficient is high, applicability is strong.The invention is not restricted to above-mentioned specific embodiment. be understandable that, in the situation that do not break away from spirit of the present invention and essential scope, can make various changes and modifications, within these all should be included in protection scope of the present invention.
Claims (10)
1. pipe of cement manufacturing equipment is characterized in that comprising:
Core, its top are cone structure;
Driving mechanism, it is connected with core;
External mold with inner chamber;
Vibrating mechanism, it is connected with core or external mold;
Material distributing machine, it is used for transporting material to the inner chamber of external mold;
Wherein, driving mechanism is used for core is entered from external drive the inner chamber of external mold, this core is expressed to the material in the inner chamber of external mold in space between external mold and core, and this material is closely knit under the vibration of vibrating mechanism, enter into the top of inner chamber of external mold at core after, rollback is out from the inner chamber of external mold with core for driving mechanism.
2. pipe of cement manufacturing equipment according to claim 1, the cross section that it is characterized in that described pipe of cement is rectangle or abnormal shape.
3. pipe of cement manufacturing equipment according to claim 1 and 2, is characterized in that described driving mechanism comprises hydraulic jack, this hydraulic jack be arranged on core under, be used for to drive this core and move up or down.
4. according to claim 1 and 2 or 3 described pipe of cement manufacturing equipments, characterized by further comprising core bearing and guide pillar, and its core mould is arranged on the core bearing, and the core bearing is connected slidably with guide pillar, and this guide pillar is used for the guiding core and moves.
5. the described pipe of cement manufacturing equipment of any one according to claim 1-4, characterized by further comprising revolving dial, is provided with a plurality ofly for the fixing station of external mold on this revolving dial, and is provided with the through hole that passes for core on this station.
6. pipe of cement manufacturing equipment according to claim 5, characterized by further comprising clamping fixture and guide rail, and this clamping fixture be used for to compress and fixing external mold, and this clamping fixture can slide up and down to be connected with guide rail.
7. pipe of cement manufacturing equipment according to claim 6, it is characterized in that this clamping fixture is to take over a business by the hydraulic pressure that compressed oil cylinder drives, its center is provided with the opening that is communicated with outer mold cavity, can only enter from the opening that this hydraulic pressure is taken over a business the inner chamber of external mold from the material of material distributing machine.
8. pipe of cement manufacturing equipment according to claim 7 is characterized in that hydraulic pressure takes over a business the top surrounding and also be provided with the baffle plate that gathers materials.
9. pipe of cement manufacturing equipment according to claim 7, characterized by further comprising added and underframe, wherein material distributing machine, compressed oil cylinder, hydraulic pressure take over a business with guide rail be arranged on added on, described added being arranged on underframe.
10. according to claim 1-3 described pipe of cement manufacturing equipments of any one is characterized in that being provided with setting gauge on this core top, and this core inside is provided with for the drive unit that drives setting gauge; This core top is preferably pyramid structure; This setting gauge is preferably rotation material toggling blade; The cross section of core is preferably round rectangle; Core and driving mechanism preferably are arranged in foundation ditch lower than ground level; Described a plurality of station preferably includes press setter position, shaping station and mould unloading station; Described pipe of cement is preferably used as exhaust duct.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310051116.3A CN103144189B (en) | 2013-02-05 | 2013-02-05 | Pipe of cement manufacturing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310051116.3A CN103144189B (en) | 2013-02-05 | 2013-02-05 | Pipe of cement manufacturing equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103144189A true CN103144189A (en) | 2013-06-12 |
| CN103144189B CN103144189B (en) | 2015-07-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310051116.3A Active CN103144189B (en) | 2013-02-05 | 2013-02-05 | Pipe of cement manufacturing equipment |
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| Country | Link |
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| CN (1) | CN103144189B (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105479597A (en) * | 2016-01-09 | 2016-04-13 | 广东科捷龙机器人有限公司 | Full-automatic pipe manufacturing and forming device |
| CN105479596A (en) * | 2016-01-09 | 2016-04-13 | 广东科捷龙机器人有限公司 | Full-automatic production line for cement pipe |
| CN105666680A (en) * | 2016-03-04 | 2016-06-15 | 高唐县鼎力建筑机械有限公司 | Production device for cement pipes |
| CN106553260A (en) * | 2016-12-01 | 2017-04-05 | 高州市宏俊水泥制品有限公司 | Pipe of cement production line with roller vehicle loop wheel machine |
| CN106738300A (en) * | 2016-12-01 | 2017-05-31 | 高州市宏俊水泥制品有限公司 | Pipe of cement production line with device for discharging |
| CN110434999A (en) * | 2018-05-03 | 2019-11-12 | 徐州共进模具制造有限公司 | A kind of vertical internal-suction type cement pipe shaping machine |
| CN113955638A (en) * | 2021-09-26 | 2022-01-21 | 中国华电科工集团有限公司 | Large-scale barrel steel construction hoisting platform device |
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| CN102373702A (en) * | 2011-08-26 | 2012-03-14 | 江苏固丰管桩集团有限公司 | Concrete circular pile and processing method thereof |
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| CN1072129A (en) * | 1991-11-06 | 1993-05-19 | 岑武祥 | Manufacturing method of pipe |
| US5509759A (en) * | 1995-04-17 | 1996-04-23 | Keesling; Klinton H. | Prestressed concrete piling |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105479597A (en) * | 2016-01-09 | 2016-04-13 | 广东科捷龙机器人有限公司 | Full-automatic pipe manufacturing and forming device |
| CN105479596A (en) * | 2016-01-09 | 2016-04-13 | 广东科捷龙机器人有限公司 | Full-automatic production line for cement pipe |
| CN105666680A (en) * | 2016-03-04 | 2016-06-15 | 高唐县鼎力建筑机械有限公司 | Production device for cement pipes |
| CN105666680B (en) * | 2016-03-04 | 2017-10-27 | 高唐县鼎力建筑机械有限公司 | A kind of pipe of cement process units |
| CN106553260A (en) * | 2016-12-01 | 2017-04-05 | 高州市宏俊水泥制品有限公司 | Pipe of cement production line with roller vehicle loop wheel machine |
| CN106738300A (en) * | 2016-12-01 | 2017-05-31 | 高州市宏俊水泥制品有限公司 | Pipe of cement production line with device for discharging |
| CN110434999A (en) * | 2018-05-03 | 2019-11-12 | 徐州共进模具制造有限公司 | A kind of vertical internal-suction type cement pipe shaping machine |
| CN113955638A (en) * | 2021-09-26 | 2022-01-21 | 中国华电科工集团有限公司 | Large-scale barrel steel construction hoisting platform device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103144189B (en) | 2015-07-29 |
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