CN103144182B - Ferrite blank automatically shaping and arranging machine with centralized discharge function - Google Patents
Ferrite blank automatically shaping and arranging machine with centralized discharge function Download PDFInfo
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- CN103144182B CN103144182B CN201310089617.0A CN201310089617A CN103144182B CN 103144182 B CN103144182 B CN 103144182B CN 201310089617 A CN201310089617 A CN 201310089617A CN 103144182 B CN103144182 B CN 103144182B
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Abstract
The invention provides a ferrite blank automatically shaping and arranging machine with a centralized discharge function, and belongs to a ferrite blank stamping forming device. The ferrite blank automatically shaping and arranging machine comprises a base platform, a ferrite blank feeding mechanism, a ferrite blank discharging mechanism, a pair of ferrite blank moving guide rails, a pair of signal collectors and an electric control case, and is characterized by further comprising a ferrite blank centralized pushing mechanism, wherein a combustion loading plate support is arranged on the base platform; the ferrite blank feeding mechanism is fixedly arranged on the base platform; a ferrite blank moving channel is formed between the ferrite blank moving guide rails; the signal collectors are arranged on the ferrite blank discharging mechanism; the electric control case is arranged on the base platform or the ferrite blank feeding mechanism; the ferrite blank centralized pushing mechanism comprises a supporting arm, a pushing bar and an acting cylinder, the supporting arm is arranged on the ferrite blank discharging mechanism, the acting cylinder is fixedly arranged on the supporting arm, the tail ends of a pair of acting cylinder columns are fixedly provided with cylinder column connecting and supporting plates, the middle part of the pushing bar is fixedly connected with the cylinder column connecting and supporting plates, a first baffle sheet is fixedly arranged at one end of the pushing bar, a second baffle sheet is fixedly arranged at the other end of the pushing bar, and a sliding slot is arranged between a stamping forming machine and the ferrite blank moving guide rails. The ferrite blank automatically shaping and arranging machine disclosed by the invention has the advantages of reducing the labor strength and ensuring the product quality.
Description
Technical field
The invention belongs to ferrite blank punch process building mortion technical field, be specifically related to a kind of ferrite blank machine for automatically shaping and arraying with concentrated release function.
Background technology
In the production of some electronic product particularly FERRITE CORE, ferrite powder material after batching, batch mixing, pre-burning, sand milling and granulation is before feeding electronic kiln is as tunnel kiln sintering, need to strike out blank by press-forming machine, then base substrate is sent into kiln sintering, and must stamping blank is neat be arranged on load bearing board in an orderly manner before feeding kiln sintering, enter klining knot by load bearing board together with namely carrying ferrite blank.
As insiders know, because the ferrite blank coming from press-forming machine is in disordered state, thus can not use and automatically form neat formation state from the ferrite blank of press-forming machine, Here it is aforesaid feeding kiln sintering before must by stamping blank the neat reason place arranged in an orderly manner.Under normal conditions, for the press-forming machine of a multistation, need be equipped with have proficiency skills and gimmick flexibly more than 20 name workmans the ferrite blank that stamping machine is shaped is discharged on Turnover Box or load bearing board.So produce following technical problem: one, because manual alignment efficiency is low and to drop into manpower many, therefore totally unfavorable for saving valuable human resources, especially in today that human resources are increasingly deficient, can't but be a kind of puzzled; Its two, due to by workman's manual arrangement, therefore the labour intensity of workman is large and the spirit of workman is in tension all the time; Its three, exist and affect the situation of stamping machine continuous operation, because when workman is not enough to consume the ferrite blank coming from stamping machine, when namely having little time to arrange ferrite blank, just can only temporarily make press-forming machine be in stopped status; Its four, because the intensity of ferrite blank is very fragile, therefore careless slightly meeting causes breakage.
In order to avoid above-mentioned shortcoming, corresponding shaping arrangement machine can be seen in published Chinese patent literature, typically as " machine for automatically shaping and arraying circular blank " of invention patent mandate notification number CN100548573C recommendation, this patent formula can embody the capable technique effect of its Instructions Page 2 15-16, but because the shape of FERRITE CORE is different with the difference of purposes and application scenario, therefore this patent formula can give play to ultimate attainment arrangement effect for the circular blank of abacus bead shape, but for the arrangement of the ferrite blank of other shape, not there is referential meaning.
Again, invention patent mandate notification number CN100534709C provides " machine for automatically shaping and arraying blank ", this patent formula can by the blank that comes from press-forming machine by way of gathering sill (this gathering sill is between press-forming machine and reshaping device) time with vertical State-output to (Instructions Page 3 the 2nd section) on the conveyer belt of reshaping device, and under the motion gone round and begun again of conveyer belt, complete shaping, then transferred on load bearing board by workman.And invention patent mandate notification number CN101342592B introduces to be had " automatic reshaping and arranging apparatus for ferrite blank ", this patent formula is suitable for the ferrite blank arrangement to having center through hole; Also, invention patent mandate notification number CN102303354B discloses has " being configured at the automatic reshaping and arranging apparatus for ferrite blank on stamping machine ".
Although be not limited to the above-mentioned patent formula exemplified there is common strong point, that is exactly the ferrite blank one by one coming from press-forming machine can be ranked into row (industry claims one continuous line), such as tens of pieces of ferrite blanks are arranged on same straight line, so that workman is transferred on load bearing board to manually once.But there is following logical fraud in above-mentioned patent: one, owing to needing to transfer on load bearing board by the ferrite blank being arranged in row to manually by workman, is therefore still not enough to the labour intensity significantly alleviating workman; Its two, owing to there is the anxiety undermining ferrite blank in the process be transferred on load bearing board that the ferrite of lining up is manual, be thus difficult to the ferritic product quality after fully ensureing sintering.
For above-mentioned prior art, the applicant has done useful design, finally defines technical scheme described below, and is taking to the experiment proved that it is practicable under secrecy provision.
Summary of the invention
Task of the present invention be to provide a kind of contribute in an automatic fashion by form queue and the ferrite blank be located along the same line transfer to the labour intensity load bearing board using and significantly alleviates workman and avoid because manual grabbing is pinched and undermined ferrite blank with what guarantee product quality and have the ferrite blank machine for automatically shaping and arraying concentrated and release function.
Task of the present invention has been come like this, a kind of have the ferrite blank machine for automatically shaping and arraying concentrated and release function, comprise a base station, this base station is configured at the side of press-forming machine in a state of use, and on this base station, airborne is provided with a load bearing board bracket, one ferrite blank input mechanism for being carried towards the direction of bracket by the stamping ferrite blank of press-forming machine, this ferrite blank input mechanism is fixed on described base station with airborne equally, one be fixed on described base station for obtaining the ferrite blank that comes from described ferrite blank input mechanism and the ferrite blank obtained being transplanted on the ferrite blank output mechanism of the side of the width of described load bearing board bracket, this ferrite blank output mechanism and ferrite blank input mechanism are not only held in same straight line but also are held in sustained height, to be moved and the ferrite blank fixing with described ferrite blank input mechanism is capable moves guide rail towards the direction row of described ferrite blank output mechanism under the state of lining up by the stamping ferrite blank of described press-forming machine for guiding to come from for a pair, capable the moving between guide rail of this pair ferrite blank is formed with a ferrite blank capable Mobile Communication road, and the capable one end moving guide rail of this pair ferrite blank corresponds to the top of ferrite blank input mechanism, and the other end towards described ferrite blank output mechanism direction extend and extend to the position be bordered with described load bearing board bracket, a pair signal picker, this pair signal picker is arranged on described ferrite blank output mechanism, and corresponding with the capable described other end moving guide rail of described a pair ferrite blank, one electric control box, this electric control box is arranged on described base station or described ferrite blank input mechanism, and ferrite blank input mechanism, described ferrite blank output mechanism is all connected with electric control box electrical control with a pair signal picker, be characterised in that also include one for by the ferrite blank of lining up on described ferrite blank output mechanism once the automatic ferrite blank pushed towards described load bearing board bracket concentrate delivery device, this ferrite blank concentrates delivery device to comprise trailing arm, push away bar and acting cylinder, trailing arm is arranged on described ferrite blank output mechanism, and it is corresponding towards the side of ferrite blank output mechanism with described load bearing board bracket, acting cylinder is fixed on trailing arm, and be connected with described electric control box electrical control, this acting cylinder has a pair parallel acting cylinder post, be fixed with cylinder post at the end of this pair acting cylinder post and connect support plate, push away the middle part of the length direction of bar and connect the side of support plate towards cylinder post and be connected support plate with cylinder post and fix, one end end winding support pushing away bar have one for stop ferrite blank capable go out first catch in described ferrite blank capable Mobile Communication road, this first catch and a pair ferrite blank be capable, and to move guide rail corresponding towards the end of one end of described ferrite blank output mechanism, and the other end pushing away bar is fixed with one escapes in the second catch of ferrite blank output mechanism for stoping ferrite blank, first, the direction of the second catch is opposite each other and corresponding towards the side of ferrite blank output mechanism with described load bearing board bracket, wherein: to be provided with one between guide rail for the ferrite blank after stamping by press-forming machine being directed into the chute in described ferrite blank capable Mobile Communication road at described press-forming machine and a pair described ferrite blank capable moving.
In a specific embodiment of the present invention, described load bearing board bracket has one group of support column, and this group support column and described base station are fixed, and load bearing board bracket is corresponded to the top of base station with airborne by this group support column.
In another specific embodiment of the present invention, described ferrite blank input mechanism comprises support plate, first, second supporting plate, first motor, first reduction box, first drive roll, first driven voller, entrance conveyor and the first driving-belt, support plate is fixed on described base station, first supporting plate and the second supporting plate support parallelly and are fixed on support plate, and one end of this first supporting plate and the second supporting plate leans out base station with horizontal boom state stretches towards the direction of described press-forming machine, the other end of the first supporting plate is fixed with one first roll shaft bearing pedestal, and the other end of the second supporting plate is fixed with one second roll shaft bearing pedestal, first, second roll shaft bearing pedestal corresponds to each other, the first driven voller spindle nose of one end of the first driven voller is bearing in described one end of the first supporting plate rotationally, and the first driven voller spindle nose of the other end of the first live-roller is bearing in described one end of the second supporting plate rotationally, first motor coordinates with the first reduction box transmission, and be fixed on base station by the first reduction box together with the first motor, first reduction gearbox output shaft of the first reduction box is fixed with one first drive, one end of first initiative roll shaft of the first drive roll is bearing in one end of the first roll shaft bearing pedestal rotationally, and the other end of the first initiative roll shaft of the first drive roll is bearing in one end of the second roll shaft bearing pedestal rotationally, and be fixed with one second drive, one end of first entrance conveyor is nested with on the first driven voller, and the other end is nested with on the first drive roll, one end of first driving-belt is nested with on the first drive, the other end is nested with on the first drive, a pair described ferrite blank is capable moves the top that guide rail corresponds to described entrance conveyor, and fix with the top of described support plate, described ferrite blank output mechanism comprises the 3rd, 4th supporting plate, second motor, second reduction box, second drive roll, second driven voller, exit conveyor and the second driving-belt, 3rd supporting plate and described load bearing board bracket are fixed, 4th supporting plate is connected with the 3rd supporting plate and walks abreast with the 3rd supporting plate, second motor coordinates with the second reduction box transmission, and be fixed on base station by the second reduction box together with the second motor, second reduction gearbox output shaft of the second reduction box is fixed with one the 3rd drive, one end of second initiative roll shaft of the second drive roll is bearing in the other end of the first described roll shaft bearing pedestal rotationally, and be fixed with one the 4th drive, the other end of the second initiative roll shaft of the second drive roll is bearing in the other end of the second described roll shaft bearing pedestal rotationally, the second driven voller spindle nose of one end of the second driven voller is bearing on the 3rd supporting plate rotationally, and the second driven voller spindle nose of the other end is bearing on the 4th supporting plate rotationally, one end of exit conveyor is nested with on the second drive roll, the other end is nested with on the second driven voller, one end of second driving-belt is nested with on the 4th drive, the other end is nested with on the 3rd drive, ferrite blank corresponding to the described side of the width of described load bearing board bracket concentrates delivery device to be fixed on the side of the 4th described supporting plate back to the 3rd supporting plate, the first described motor and the second motor are all connected with described electric control box electrical control, move the described other end of guide rail and respectively offer a signals collecting hole in position to correspond to each other a pair described ferrite blank is capable, one of them signal picker in a pair described signal picker is fixed on the 3rd described supporting plate, and it is corresponding with signals collecting hole, and another signal picker in a pair signal picker is fixed on the 4th described supporting plate, and it is same corresponding with signals collecting hole.
In another specific embodiment of the present invention, the setting direction of first, second described motor is opposite each other.
In another specific embodiment of the present invention, when the first described drive and the second drive are belt pulley, the first described driving-belt is driving belt; When the first drive and the second drive are sprocket wheel, the first described driving-belt is driving chain.
Also have in a specific embodiment of the present invention, when the 3rd described drive and the 4th drive are belt pulley, the second described driving-belt is driving belt; When the 3rd drive and the 4th drive are sprocket wheel, the second described driving-belt is driving chain.
More of the present invention and in a specific embodiment, described acting cylinder is cylinder or oil cylinder.
In an of the present invention and then specific embodiment, a pair described signal picker is infrared probe.
Of the present invention again more and in a specific embodiment, between first, second described roll shaft bearing pedestal, being fixed with one being transitioned into the rebound described exit conveyor for making ferrite blank from described entrance conveyor, this rebound corresponds between entrance conveyor and exit conveyor, and the surface of this rebound keeps concordant with the surface of entrance conveyor and exit conveyor simultaneously.
Technical scheme provided by the invention concentrates ejecting mechanism owing to having set up ferrite blank, therefore can by the formation queue be positioned on ferrite blank output mechanism and the ferrite blank be located along the same line is disposable automatically pushes towards the direction of load bearing board bracket, shifted by hand by workman without the need to resembling prior art, not only can alleviate the labour intensity of workman ultimate attainmently, and manual grabbing can be avoided to pinch, ferrite blank can not be undermined, with products quality guarantee.
Accompanying drawing explanation
Fig. 1 is embodiments of the invention structure chart.
Fig. 2 is application examples schematic diagram of the present invention.
Detailed description of the invention
In order to enable the auditor of Patent Office especially the public clearly understand technical spirit of the present invention and beneficial effect, applicant will elaborate below by way of example, but be not all the restriction to the present invention program to the description of embodiment, any conceive according to the present invention done be only pro forma but not substantial equivalent transformation and all should be considered as technical scheme category of the present invention.
Refer to Fig. 1, give a base station 1, this base station 1 also can be described as workbench, and this base station 1 shows with for press-forming machine 9(Fig. 2 stamping to ferrite blank in a state of use), that is this base station 1 is arranged on press-forming machine 9 place in a state of use.This base station 1 towards on a side surface by one group of support column 111, airborne is provided with a load bearing board bracket 11.For the ease of the understanding of the public, applicant illustrates a load bearing board 112 on this load bearing board bracket 11, when expiring plate when the ferrite blank 1 be positioned on load bearing board 112 is accumulated to required degree with neat state, so by online assignment personnel (workman), load bearing board 112 is withdrawn in load bearing board bracket 11 together with the ferrite blank 10 on it, and the load bearing board 112 of sky is changed on load bearing board bracket 11.
Give a ferrite blank input mechanism 2, this ferrite blank input mechanism 2 comprises support plate 21, first, second supporting plate 22, 23, first motor 24, first reduction box 25, first drive roll 26, first driven voller 27, entrance conveyor 28 and the first driving-belt 29, support plate 21 is fixed on aforementioned base station 1, shown in figure, a supporting cavity 211 is configured with on the top of this support plate 21, first, second supporting plate 22, 23 keep parallel at length direction each other, and fix in the position and support plate 21 corresponding to supporting cavity 211, the situation that the first supporting plate 22 is fixed with support plate 21 by bracket hold-down screw 222 is also show in figure.The left end of location status shown in one end of first supporting plate 22 and the second supporting plate 23 and Fig. 1 leans out base station 1 with horizontal boom state and stretches towards the direction of the press-forming machine 9 illustrated by Fig. 2, more particularly lean out support plate 21 and direction towards press-forming machine 9 is stretched, shown in the other end of the first supporting plate 22 and Fig. 1, the right-hand member of location status is fixed with one first roll shaft bearing pedestal 221 by hold-down screw 223, and the other end of the second supporting plate 23 is fixed with one second roll shaft bearing pedestal 231 by corresponding hold-down screw (not shown) equally, first, second roll shaft bearing pedestal 221, 231 correspond to each other.The first driven voller spindle nose 271 of one end of the first driven voller 27 is bearing on the first driven voller bearing block 2711 by clutch shaft bearing 2713 rotationally, and this first driven voller bearing block 2711 adjustable or title are fixed on one end of aforementioned first supporting plate 22 movably, and be positioned at the side of the first supporting plate 22 back to the second supporting plate 23; First driven voller spindle nose 271 of the other end of the first live-roller 27 is bearing on the second driven voller bearing block 2712 by clutch shaft bearing 2713 equally rotationally, and this second driven voller bearing block 2712 adjustable or title are fixed on one end of the second supporting plate 23 movably, and be positioned at the side of the second supporting plate 23 back to the first supporting plate 22.First motor 24 coordinates with the first reduction box 25 transmission, and be fixed on reduction box supporting base 252 by the first reduction box 25 together with the first motor 24, and reduction box supporting base 252 is fixed on base station 1, and correspond to side (diagram left side) face of the length direction of aforesaid load bearing board supporting plate 11, the first reduction gearbox output shaft 251 of the first reduction box 25 is fixed with one first drive 2511.One end of first initiative roll shaft 261 of the first drive roll 26 is bearing in one end of aforesaid first roll shaft bearing pedestal 221 rotationally by the second bearing 2612, and the other end of the first initiative roll shaft 261 of the first drive roll 26 is bearing in one end of aforesaid second roll shaft bearing pedestal 231 equally rotationally by the second bearing 2612, and be fixed with one second drive 2611.One end of first entrance conveyor 28 is nested with on the first driven voller 27, and the other end is nested with on the first drive roll 26.One end of first driving-belt 29 is nested with on the first drive 2511, and the other end is nested with on the first drive 2611.
When the first motor 24 works, the first reduction box 25 is driven by the first motor 24, drive by the first reduction gearbox output shaft 251 of the first reduction box 25 the first drive 2511 be fixed thereon after the first reduction box 25 slows down, because the two ends of the first driving-belt 29 are placed on first respectively, second drive 2511, on 2611, therefore the second drive 2611 is driven by the first driving-belt 29, again because the second drive 2611 is fixed on the first initiative roll shaft 261 of the first drive roll 26, therefore the first drive roll 26 is driven to move by the second drive 2611, thus make input driving-belt 28 main around first, driven voller 26, 27 move again and again, the direction of ferrite blank 10 towards ferrite blank output mechanism 3 is carried.
Above mentioned ferrite blank output mechanism 3 preferably but not the structure be definitely limited to is as follows: comprise the 3rd, 4th supporting plate 31, 32, second motor 33, second reduction box 34, second drive roll 35, second driven voller 36, exit conveyor 37 and the second driving-belt 38, 3rd supporting plate 31 is fixed with aforesaid load bearing board bracket 11, 4th supporting plate 32 is connected with the 3rd supporting plate 31 and walks abreast with the 3rd supporting plate 31, wherein: the 3rd supporting plate 31 is held on same straight line with aforesaid first supporting plate 22, 4th supporting plate and aforesaid second supporting plate 23 are held on same straight line.Second motor 33 coordinates with the second reduction box 34 transmission, and is fixed on aforesaid reduction box bearing 252 by the second reduction box 34 together with the second motor 33, and the second reduction gearbox output shaft 341 of the second reduction box 34 is fixed with one the 3rd drive 3411.One end of second initiative roll shaft 351 of the second drive roll 35 is bearing in the other end of aforesaid first roll shaft bearing pedestal 221 rotationally by the 3rd bearing 3512, and the other end of the second initiative roll shaft 351 being fixed with one the 4th drive 3511, second drive roll 35 is bearing in the other end of the second described roll shaft bearing pedestal 231 equally rotationally by the 3rd bearing 3512.The second driven voller spindle nose 361 of one end of the second driven voller 36 is bearing on the 3rd driven voller bearing block 3611 rotationally, and the 3rd driven voller bearing block 3611 is arranged on the side of the 3rd supporting plate 31 back to the 4th supporting plate 32 adjustably, second driven voller spindle nose 361 of the other end of the second driven voller 36 is bearing on the 4th driven voller bearing block 3612 rotationally, and the 4th driven voller bearing block 3612 is arranged on the side of the 4th supporting plate 32 back to the 3rd supporting plate 31 adjustably.One end of exit conveyor 37 is nested with on the second drive roll 35, and the other end is nested with on the second driven voller 36.One end of second driving-belt 38 is nested with on the 4th drive 3511, and the other end is nested with on the 3rd drive 3411.By the entrance conveyor 28 of aforesaid ferrite blank input mechanism 2, ferrite blank 10 stamping for press-forming machine 9 is transported to exit conveyor 37, and is concentrated delivery device 4 to push namely to pass by the ferrite blank that also will describe below on the load bearing board 112 that is placed on load bearing board bracket 11.
As shown in Figure 1, because the setting direction of first, second motor 24,33 aforesaid is contrary, therefore the direction of first, second reduction gearbox output shaft 251,241 is opposite each other.
When the second motor 33 works, drive the second reduction box 34, the 3rd drive 3411 is driven by the second reduction gearbox output shaft 341 of this second reduction box 34, the 4th drive 2511 is driven through the second driving-belt 38, second drive roll 35 is moved, finally makes exit conveyor 37 move again and again around the second driving and driven roller 35,36.
Due to first, second drive roll 36, gap is there is between 35, more precisely owing to there is the gap because cornerite produces between entrance conveyor 28 and exit conveyor 37, therefore aforesaid first, second roll shaft bearing pedestal 221, a rebound 8 is provided with between 231, ferrite blank is made to be transitioned into exit conveyor 37 from entrance conveyor 28 by this rebound 8, the surface of this rebound 8 keeps concordant with the surface of entrance conveyor 28 and with the surface of exit conveyor 37, exit conveyor 37 is transferred to from entrance conveyor 28 reposefully in order to ferrite blank.
In the present embodiment, first, second drive 2511,2611 aforesaid is drive sprocket, and the first driving-belt 29 is driving chain; Equally, aforesaid 3rd, the 4th drive 3411,3511 is drive sprocket, and the second driving-belt 38 is driving chain.But, if change first, second, third, fourth drive 2511,2611,3411,3511 into belt pulley, and change first, second driving-belt 29,38 into driving belt, so should be considered as equivalence and substitute and still belong to technology category disclosed by the invention.
Preferably, in order to ensure operation (motion) effect of aforesaid entrance conveyor 28 or claim tensioner effect, therefore on aforesaid first supporting plate 22, be provided with a first tensioner adjusting device 224 for adjusting the first driven voller bearing block 2711, this the first tensioner adjusting device 224 comprises one first fixing ear 2241 and one first adjustment screw 2242 and the first adjustment hold-down screw 2243, first fixing ear 2241 is fixed on the side of the first supporting plate 22 back to the second supporting plate 23, first adjustment screw 2242 screws on the first fixing ear 2241, and be connected with the first driven voller bearing block 2711, first adjustment hold-down screw 2243 is fixing with the first supporting plate 22 in the position corresponding to the adjustment tank 27111 be preset on the first driven voller bearing block 2711, and the first driven voller bearing block 2711 is fixed simultaneously.For aforesaid second driven voller bearing block 2712, adjusted equally by the tensioner adjusting device being equivalent to the first tensioner adjusting device 224 to it, owing to can be understood by the reason of drawing inferences about other cases from one instance, therefore applicant repeats no more.
Preferably, in order to ensure operation (motion) effect of aforesaid entrance conveyor 28 or claim tensioner effect, therefore on aforesaid first supporting plate 22, be provided with a first tensioner adjusting device 224 for adjusting the first driven voller bearing block 2711, this the first tensioner adjusting device 224 comprises a pair first fixing ears 2241 and one first adjustment screw 2242 and the first adjustment hold-down screw 2243, a pair first fixing ears 2241 are fixed on the side of the first supporting plate 22 back to the second supporting plate 23, first adjustment screw 2242 screws on the first fixing ear 2241, and be connected with the first driven voller bearing block 2711, first adjustment hold-down screw 2243 is fixing with the first supporting plate 22 in the position corresponding to the adjustment tank 27111 be preset on the first driven voller bearing block 2711, and the first driven voller bearing block 2711 is fixed simultaneously.For aforesaid second driven voller bearing block 2712, adjusted equally by the tensioner adjusting device being equivalent to the first tensioner adjusting device 224 to it, owing to can be understood by the reason of drawing inferences about other cases from one instance, therefore applicant repeats no more.
Preferably, in order to ensure operation (motion) effect of aforesaid exit conveyor 37 or claim tensioner effect, therefore on aforesaid 3rd supporting plate 31, be provided with an one second tensioner adjusting device 311 for adjusting the 3rd driven voller bearing block 3611, this the second tensioner adjusting device 311 comprises one second fixing ear 3111, one second adjustment screw 3112 and the second adjustment hold-down screw 3113, second fixing ear 3111 is fixed on the side of the 3rd supporting plate 31 back to the 4th supporting plate 32, second adjustment screw 3112 screws on a pair second fixing ears 3111, and be connected with the 3rd driven voller bearing block 3611, second adjustment hold-down screw 3113 is fixing with the 3rd supporting plate 31 in the position corresponding to the adjustment tank 36111 be preset on the 3rd driven voller bearing block 3611, and the 3rd driven voller bearing block 3611 is fixed simultaneously.For aforesaid 4th driven voller bearing block 3612, adjusted it by the tensioner adjusting device being equivalent to the second tensioner adjusting device 311 equally, owing to being understood by the reason of drawing inferences about other cases from one instance, therefore applicant repeats no more.
Please continue to refer to Fig. 1, give a pair for guide come from the stamping ferrite blank of press-forming machine 9 10 state that (forms row) lining up under follow that ferrite blank that aforesaid entrance conveyor 28 moves to the direction row of exit conveyor 37 is capable moves guide rail 5, the capable guide rail 5 that moves of this pair ferrite blank is fixed with ferrite blank input mechanism 2, more particularly fix with aforementioned support plate 21, specifically as shown in Figure 1, the capable guide rail 5 that moves of this pair ferrite blank is respectively fixed with the top of support plate 21 by a guide rail hold-down screw 53, and in order to increase by a pair capable stability of moving guide rail 5 of ferrite blank, also fixed by a rail brackets 54 and aforesaid second supporting plate 23, specifically: by L-shaped for rail brackets 54() fix with the second supporting plate 23, pair of brackets screw 541 on rail brackets 54 is fixed with a pair capable guide rail 5 that moves of ferrite blank respectively.A pair ferrite blank be capable moves one end of guide rail 5 and illustrated left end stretches towards the direction of aforesaid first driven voller 27, and the other end stretches towards the direction of aforementioned ferrite blank output mechanism 3, and being stretched over a pair ferrite blank concentrates delivery device 4 towards the position of the side of ferrite blank input mechanism 2, move the aforementioned other end (diagram right-hand member) of guide rail 5 and respectively offer signals collecting hole 52 in position to correspond to each other a pair ferrite blank is capable.Maintain a space a pair capable moving between guide rail 5 of ferrite blank, be configured to ferrite blank capable Mobile Communication road 51 by this space.
A chute 91 is set between aforesaid press-forming machine 9 and a pair capable left end moving guide rail 5 of ferrite blank, is slipped in aforesaid ferrite blank capable Mobile Communication road 51 by the ferrite blank 10 that press-forming machine 9 the is stamping chute 91 that circulates.Move the top that guide rail 5 corresponds to entrance conveyor 28 because a pair ferrite blank is capable, therefore enter ferrite blank 10 in ferrite blank capable Mobile Communication road 51 under the motion of entrance conveyor 28 and a pair ferrite blank is capable move the control of guide rail 5 under form a queue and namely carry to exit conveyor 37 in the mode being arranged in one continuous line.
The ferrite blank of the above mentioned technical essential as technical scheme provided by the invention concentrates delivery device 4 to comprise trailing arm 41, push away bar 42 and acting cylinder 43, trailing arm 41 adopts trailing arm hold-down screw 411 to be fixed on the side of described 4th supporting plate 32 back to described 3rd supporting plate 31, and it is corresponding with the described side of the width of aforesaid load bearing board bracket 11, acting cylinder 43 is fixed on trailing arm 41 by one group of acting cylinder hold-down screw 432, the end pushing away the middle part of bar 42 and the acting cylinder post 431 of acting cylinder 43 is fixed, because acting cylinder 43 is twin columns acting cylinder, namely there is a pair acting cylinder post 431, therefore fix a cylinder post at the end of a pair acting cylinder post 431 and connect support plate 4311, make the middle part pushing away bar 42 be connected support plate 4311 with cylinder post to fix, the one end (diagram left end) pushing away bar 42 is fixed with one first catch 421, this first catch 421 and a pair ferrite blank be capable, and to move the end of the aforementioned other end of guide rail 5 corresponding, and the other end (diagram right-hand member) pushing away bar 42 is fixed with one second catch 422, due to first, second catch 421, the direction of 422 is opposite each other, therefore the whole shape pushing away bar 42 is made to be configured to trend towards the zigzag of English alphabet.As shown in Figure 1, wholely the top that bar 42 corresponds to aforementioned exit conveyor 37 is pushed away.
Aforesaid acting cylinder 43 is selected in the present embodiment with cylinder, but, if adopt oil cylinder, so should be considered as equivalence and replace.
Show a pair signal picker 6, one of them signal picker 6 in this pair signal picker 6 is arranged on (being fixed on) aforesaid 3rd supporting plate 31, and with the capable wherein capable aforementioned signal moved on guide rail 5 of ferrite blank moved in guide rail 5 of a pair ferrite blank, to gather hole 52 corresponding, and another signal picker 6 in a pair signal picker 6 is fixed on the 4th supporting plate 32, and it is corresponding with a pair capable signals collecting hole 52 moved on guide rail 5 of capable another root ferrite blank moved in guide rail 5 of ferrite blank, more particularly the probe 61 of a pair signal picker 6 is corresponding with a pair signals collecting hole 52 respectively.In the present embodiment, signal picker 6 is infrared probe, that is, infrared signal collector.
Also show an electric control box 7 in the drawings, in the present embodiment, first supporting leg 71 of electric control box 7 and the second supporting plate 23 are fixed, second leg 72 of electric control box 7 and the 4th supporting plate 32 are fixed, but also can fix overall for electric control box 7 with the second supporting plate 23, or fix with the 4th supporting plate 32, or fix with base station 1.First motor 24 of aforesaid ferrite blank input mechanism 2, the second motor 33 of ferrite blank output mechanism 3, ferrite blank concentrate the acting cylinder 43 of delivery device 4 to be all connected with electric control box 7 electrical control with a pair signal picker 6.
Refer to Fig. 2 and composition graphs 1, applicant describes the course of work of the present invention, under press-forming machine 9 is in running order, the shape pushing chute 91(chute 91 to by its stamping ferrite blank 10 pushing hands 92 be arranged on press-forming machine 9 can make adaptive change according to the change of ferrite blank 10, specifically can be understood by the reading to aforementioned CN100534709U), now, due to first, second motor 24, 33 is all in running order, entrance conveyor 28, exit conveyor 37 is in ceaselessly motion state, so the ferrite blank 10 entering chute 91 is one by one slipped to one by one, a pair ferrite blank is capable to be moved in the ferrite blank capable Mobile Communication road 51 of guide rail 5, and namely transfer on exit conveyor 37 with in transit the entering after aforesaid rebound 8 of the mode forming a queue under the motion of entrance conveyor 28, now push away the top that bar 42 corresponds to exit conveyor 37, and because the second catch 42 corresponds to the top of exit conveyor 37, the ferrite blank 10 moved on on exit conveyor 37 because of this journey can not produce escape because of the motion of exit conveyor 37 and fall phenomenon.Along with ferrite blank 10 not line-break move on exit conveyor 37, until when the ferrite blank 10 being positioned at ferrite blank capable Mobile Communication road 51 occurs because going out being stranded in ferrite blank capable Mobile Communication road 51, then collect signal by a pair signal picker 6 by signals collecting hole 52, and by signal feedback to electric control box 7, now send instruction to the second motor 33 and acting cylinder 43 by electric control box 7 simultaneously, second motor 33 break-off, and acting cylinder 43 works, acting cylinder post 431 stretches outside cylinder body, drive and push away the direction displacement of bar 42 towards load bearing board 112, load bearing board 112 is pushed into by corresponding to the concentrating in the ferrite blank 10 of lining up form of region pushing away bar 42 by pushing away bar 42, in the process, namely ferrite blank 10 is pushed in the process of load bearing board 10 pushing away bar 42, closed (playing closing passage) by the outlet position in the first catch 41 pairs of ferrite blank capable Mobile Communication roads 51, then acting cylinder 3 reverse operation, second motor 33 enters work, repeatedly ferrite blank 10 is concentrated on load bearing board 112 with neat direction thus.
In sum, technical scheme provided by the invention compensate for the shortcoming in prior art, completes invention task, embodies the technique effect described in applicant.
Claims (9)
1.
a kind of have the ferrite blank machine for automatically shaping and arraying concentrated and release function, comprise a base station (1), this base station (1) is configured at the side of press-forming machine (9) in a state of use, and on this base station (1), airborne is provided with a load bearing board bracket (11), one ferrite blank input mechanism (2) for being carried towards the direction of bracket (11) by the stamping ferrite blank of press-forming machine (9), this ferrite blank input mechanism (2) is fixed on described base station (1) with airborne equally, one be fixed on described base station (1) for obtaining the ferrite blank that comes from described ferrite blank input mechanism (2) and the ferrite blank obtained being transplanted on the ferrite blank output mechanism (3) of the side of the width of described load bearing board bracket (11), this ferrite blank output mechanism (3) and ferrite blank input mechanism (2) are not only held in same straight line but also are held in sustained height, to be moved and the ferrite blank fixing with described ferrite blank input mechanism (2) is capable moves guide rail (5) towards the direction row of described ferrite blank output mechanism (3) under the state of lining up by the stamping ferrite blank of described press-forming machine (9) for guiding to come from for a pair, capable the moving between guide rail (5) of this pair ferrite blank is formed with ferrite blank capable Mobile Communication road (51), and the capable one end moving guide rail (5) of this pair ferrite blank corresponds to the top of ferrite blank input mechanism (2), and the other end towards described ferrite blank output mechanism (3) direction extend and extend to the position be bordered with described load bearing board bracket (11), a pair signal picker (6), this a pair signal picker (6) is arranged on described ferrite blank output mechanism (3), and corresponding with the capable described other end moving guide rail (5) of described a pair ferrite blank, one electric control box (7), this electric control box (7) is arranged on described base station (1) or described ferrite blank input mechanism (2), and ferrite blank input mechanism (2), described ferrite blank output mechanism (3) is all connected with electric control box (7) electrical control with a pair signal picker (6), characterized by further comprising one for by the ferrite blank of lining up on described ferrite blank output mechanism (3) once the automatic ferrite blank pushed towards described load bearing board bracket (11) concentrate delivery device (4), this ferrite blank concentrates delivery device (4) to comprise trailing arm (41), push away bar (42) and acting cylinder (43), trailing arm (41) is arranged on described ferrite blank output mechanism (3), and it is corresponding towards the side of ferrite blank output mechanism (3) with described load bearing board bracket (11), acting cylinder (43) is fixed on trailing arm (41), and be connected with described electric control box (7) electrical control, this acting cylinder (43) has a pair parallel acting cylinder post (431), be fixed with cylinder post at the end of this pair acting cylinder post (431) and connect support plate (4311), push away the middle part of the length direction of bar (42) and to be connected support plate (4311) with cylinder post towards the side that cylinder post connects support plate (4311) fixing, one end end winding support pushing away bar (42) have one for stop ferrite blank capable go out first catch (421) of described ferrite blank capable Mobile Communication road (51), this first catch (421) and a pair ferrite blank be capable, and to move guide rail (5) corresponding towards the end of one end of described ferrite blank output mechanism (3), and the other end pushing away bar (42) is fixed with one escapes in second catch (422) of ferrite blank output mechanism (3) for stoping ferrite blank, first, second catch (421,422) direction is opposite each other and corresponding towards the side of ferrite blank output mechanism (3) with described load bearing board bracket (11), wherein: to be provided with one between guide rail (5) for the ferrite blank after stamping by press-forming machine (9) being directed into the chute (91) in described ferrite blank capable Mobile Communication road (51) at described press-forming machine (9) and a pair described ferrite blank capable moving.
2.
according to claim 1 have the ferrite blank machine for automatically shaping and arraying concentrated and release function, it is characterized in that described load bearing board bracket (11) has one group of support column (111), this group support column (111) is fixed with described base station (1), and load bearing board bracket (11) is corresponded to the top of base station (1) with airborne by this group support column (111).
3.
according to claim 1 have the ferrite blank machine for automatically shaping and arraying concentrated and release function, it is characterized in that described ferrite blank input mechanism (2) comprises support plate (21), first, second supporting plate (22, 23), first motor (24), first reduction box (25), first drive roll (26), first driven voller (27), entrance conveyor (28) and the first driving-belt (29), support plate (21) is fixed on described base station (1), first supporting plate (22) and the second supporting plate (23) support parallelly and are fixed on support plate (21), and one end of this first supporting plate (22) and the second supporting plate (23) leans out base station (1) with horizontal boom state stretches towards the direction of described press-forming machine (9), the other end of the first supporting plate (22) is fixed with one first roll shaft bearing pedestal (221), and the other end of the second supporting plate (23) is fixed with one second roll shaft bearing pedestal (231), first, second roll shaft bearing pedestal (221, 231) correspond to each other, the first driven voller spindle nose (271) of one end of the first driven voller (27) is bearing in described one end of the first supporting plate (22) rotationally, and the first driven voller spindle nose (271) of the other end of the first live-roller (27) is bearing in described one end of the second supporting plate (23) rotationally, first motor (24) coordinates with the first reduction box (25) transmission, and be fixed on base station (1) by the first reduction box (25) together with the first motor (24), first reduction gearbox output shaft (251) of the first reduction box (25) is fixed with one first drive (2511), one end of first initiative roll shaft (261) of the first drive roll (26) is bearing in one end of the first roll shaft bearing pedestal (221) rotationally, and the other end of first initiative roll shaft (261) of the first drive roll (26) is bearing in one end of the second roll shaft bearing pedestal (231) rotationally, and be fixed with one second drive (2611), one end of first entrance conveyor (28) is nested with on the first driven voller (27), and the other end is nested with on the first drive roll (26), one end of first driving-belt (29) is nested with on the first drive (2511), the other end is nested with on the first drive (2611), a pair described ferrite blank is capable moves the top of guide rail (5) corresponding to described entrance conveyor (28), and fix with the top of described support plate (21), described ferrite blank output mechanism (3) comprises the 3rd, 4th supporting plate (31, 32), second motor (33), second reduction box (34), second drive roll (35), second driven voller (36), exit conveyor (37) and the second driving-belt (38), 3rd supporting plate (31) is fixed with described load bearing board bracket (11), 4th supporting plate (32) is connected with the 3rd supporting plate (31) and walks abreast with the 3rd supporting plate (31), second motor (33) coordinates with the second reduction box (34) transmission, and be fixed on base station (1) by the second reduction box (34) together with the second motor (33), second reduction gearbox output shaft (341) of the second reduction box (34) is fixed with one the 3rd drive (3411), one end of second initiative roll shaft (351) of the second drive roll (35) is bearing in the other end of described the first roll shaft bearing pedestal (221) rotationally, and be fixed with one the 4th drive (3511), the other end of second initiative roll shaft (351) of the second drive roll (35) is bearing in the other end of described the second roll shaft bearing pedestal (231) rotationally, the second driven voller spindle nose (361) of one end of the second driven voller (36) is bearing on the 3rd supporting plate (31) rotationally, and the second driven voller spindle nose (361) of the other end is bearing on the 4th supporting plate (32) rotationally, one end of exit conveyor (37) is nested with on the second drive roll (35), the other end is nested with on the second driven voller (36), one end of second driving-belt (38) is nested with on the 4th drive (3511), the other end is nested with on the 3rd drive (3411), ferrite blank corresponding to the described side of the width of described load bearing board bracket (11) concentrates delivery device (4) to be fixed on the side of the 4th described supporting plate (32) back to the 3rd supporting plate (31), described the first motor (24) and the second motor (33) are all connected with described electric control box (7) electrical control, move the described other end of guide rail (5) and respectively offer a signals collecting hole (52) in position to correspond to each other a pair described ferrite blank is capable, one of them signal picker (6) in described a pair signal picker (6) is fixed on the 3rd described supporting plate (31), and it is corresponding with signals collecting hole (52), and another signal picker (6) in a pair signal picker (6) is fixed on the 4th described supporting plate (32), and it is same corresponding with signals collecting hole (52).
4.
according to claim 3 have the ferrite blank machine for automatically shaping and arraying concentrated and release function, it is characterized in that the setting direction of described first, second motor (24,33) is opposite each other.
5.
according to claim 3 have the ferrite blank machine for automatically shaping and arraying concentrated and release function, it is characterized in that described the first driving-belt (29) is driving belt when described the first drive (2511) and the second drive (2611) are for belt pulley; When the first drive (2511) and the second drive (2611) are for sprocket wheel, described the first driving-belt (29) is driving chain.
6.
according to claim 3 have the ferrite blank machine for automatically shaping and arraying concentrated and release function, it is characterized in that described the second driving-belt (38) is driving belt when the 3rd described drive (3411) and the 4th drive (3511) are for belt pulley; When the 3rd drive (3411) and the 4th drive (3511) are for sprocket wheel, described the second driving-belt (38) is driving chain.
7.
according to claim 1 have the ferrite blank machine for automatically shaping and arraying concentrated and release function, it is characterized in that described acting cylinder (43) is cylinder or oil cylinder.
8.
according to claim 3 have the ferrite blank machine for automatically shaping and arraying concentrated and release function, it is characterized in that described a pair signal picker (6) is infrared probe.
9.
according to claim 3 have the ferrite blank machine for automatically shaping and arraying concentrated and release function, it is characterized in that described first, second roll shaft bearing pedestal (221, 231) be fixed with one between and be transitioned into rebound (8) described exit conveyor (37) from described entrance conveyor (28) for making ferrite blank, this rebound (8) is corresponding between entrance conveyor (28) and exit conveyor (37), and the surface of this rebound (8) keeps concordant with the surface of entrance conveyor (28) and exit conveyor (37) simultaneously.
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CN201310089617.0A CN103144182B (en) | 2013-03-20 | 2013-03-20 | Ferrite blank automatically shaping and arranging machine with centralized discharge function |
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CN103144182B true CN103144182B (en) | 2015-03-25 |
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CN104259490B (en) * | 2014-07-30 | 2017-01-11 | 临海市劳尔机械有限公司 | Automatic feeding device of edging machine |
CN104392837B (en) * | 2014-10-31 | 2017-02-15 | 南通华兴磁性材料有限公司 | production method of manganese-zinc ferrite magnetic core |
CN104647451B (en) * | 2015-01-30 | 2016-06-15 | 无锡惠发特精密机械有限公司 | Automobile inflating amortisseur compression/rebuilt valve valve block cuts out device |
CN110608608B (en) * | 2019-10-08 | 2024-02-20 | 海宁凌通磁业科技有限公司 | Sintering production line for ferrite |
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JP2003136297A (en) * | 2001-11-06 | 2003-05-14 | Sugawara Seiki Kk | Pressure mechanism in rotary press |
CN100548573C (en) * | 2008-05-07 | 2009-10-14 | 苏州冠达磁业有限公司 | Machine for automatically shaping and arraying circular blank |
CN201275625Y (en) * | 2008-08-19 | 2009-07-22 | 常熟皮爱尔奇磁性科技有限公司 | Automatic reshaping and arranging apparatus for ferrite blank |
CN101798016B (en) * | 2010-01-08 | 2012-12-12 | 包训权 | Automatic conveyor of baking-free brick supporting plate |
CN203158782U (en) * | 2013-03-20 | 2013-08-28 | 常熟市信立磁业有限公司 | Ferrite blank automatically shaping and arranging machine with intensively pushing function |
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