CN103144134B - A kind of automatic filter element cutter - Google Patents
A kind of automatic filter element cutter Download PDFInfo
- Publication number
- CN103144134B CN103144134B CN201310044025.7A CN201310044025A CN103144134B CN 103144134 B CN103144134 B CN 103144134B CN 201310044025 A CN201310044025 A CN 201310044025A CN 103144134 B CN103144134 B CN 103144134B
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- filter element
- receiving slit
- cylinder
- cutting knife
- runner
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- 238000009429 electrical wiring Methods 0.000 claims description 3
- 102100025490 Slit homolog 1 protein Human genes 0.000 description 4
- 101710123186 Slit homolog 1 protein Proteins 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000002789 length control Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Filtering Of Dispersed Particles In Gases (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a kind of automatic filter element cutter, including base, slide rail: base upper end is provided with a pair slide rail, slide rail front end is slidably fitted with fore-stock, and fore-stock side is installed with cutting knife cylinder, the piston end of cutting knife cylinder connects has extension bar, extension bar front end to be provided with cutter head；Fore-stock upper end is provided with front receiving slit and fixes runner；Sliding rail rear end is slidably fitted with after-poppet, after-poppet upper end is provided with rear receiving slit and fixes runner, and filter element receiving slit fixes runner through forward and backward receiving slit, is provided with runner in filter element receiving slit, base rear end is provided above rotary cylinder, and rotary cylinder is connected to filter element receiving slit end；Having a fixed plate in the middle part of base, fixed plate side is provided with stroke cylinder, and base rear end is fixed with the connecting rod stretched out, and after-poppet front end is installed with top board, and top board is sleeved on connecting rod, and the piston end of stroke cylinder leans top board.The present invention constantly attempts and innovation on the basis of the most automatically cutting, and utilizes the adjustability of pneumatic element to overcome feed slow and withdrawing this difficult problem fast, makes the filter element both ends of the surface cut out smooth, smooth, meets the requirement of client.
Description
Technical field
The present invention relates to filter element and produce apparatus field, particularly relate to a kind of automatic filter element cutter.
Background technology
Filter element is that polymer (PP polypropylene) is extruded by spinneret orifice under melt-blown state, through high velocity, hot air effect, make superfine fibre the poroid water purification filter consumptive material produced by receiving the non-uniform velocity transmission of axle, now with promoting the use of of domestic various purifiers, the consumption of filter element is also skyrocketed through.
According to usual customer demand, the outer surface requirement of filter element is smooth and external diameter size requirements is in the range of standard of tolerance, and two sections require smooth, smooth.The positive and negative 1mm of length requirement.
In order to meet the demand of client, more domestic companies are by using the constant velocity rotation receiving axle and reciprocating motion to control filter element external diameter size, but this method has many point defects.
1. need many when receiving axle and change, a large amount of waste material can be produced.
2. the reception axle changed needs manually filter element taken off and manually cut.
3., because reciprocating limitation can cause two filter element to be scrapped, yield rate only has about percent 70.
Along with the development variable speed transmission of technology has been applied on melt-blowing equipment so that the yield rate of filter element is greatly improved.But automated production cannot be realized.
In order to realize cutting the Korea S of automatization of filter element and Taiwan Deng Duojia Automation Co., Ltd is all researched and developed, use motor and screw rod to combine implementation withdrawing and feed thus cut filter element, so can produce some not enough percent defective higher.
1. one driven by motor screw rod transverse movement another driven by motor blade circumgyration incision filter element simultaneously during cutting, rapid return cannot can stay otch, filter element section not to reach requirement at filter element section when withdrawing because screw rod limits.
2. because installing two bigger difficulties of sliding of motor slide rails pressurized, and it is unstable to swing bigger support.Easily cause damage maintenance frequency more.
3. filter element Cutting Length is shorter, and longer filter element also needs manually to cut.
The most automatically constantly attempt and innovation on the basis of cutting, utilize the adjustability of pneumatic element to overcome feed slow and withdrawing this difficult problem fast, make the filter element both ends of the surface cut out smooth, smooth, meet the requirement of client.
Summary of the invention
It is an object of the invention to provide a kind of automatic filter element cutter, the most automatically constantly attempt and innovation on the basis of cutting, utilize the adjustability of pneumatic element to overcome feed slow and withdrawing this difficult problem fast, make the filter element both ends of the surface cut out smooth, smooth, meet the requirement of client.
The technical solution used in the present invention is:
A kind of automatic filter element cutter, including base, slide rail: base upper end is provided with a pair slide rail, slide rail front end is slidably fitted with fore-stock, fore-stock side is installed with cutting knife cylinder, the piston end of cutting knife cylinder connects extension bar, extension bar front end is provided with cutter head, and cutting knife cylinder side is provided with cutting knife cylinder electromagnetic transducer, is provided with the electromagnetism ring coordinated with cutting knife cylinder electromagnetic transducer in cutting knife cylinder；Fore-stock upper end is provided with front receiving slit and fixes runner, and front receiving slit is installed with fore bearing in fixing runner；Sliding rail rear end is slidably fitted with after-poppet, after-poppet upper end is provided with rear receiving slit and fixes runner, rear receiving slit is installed with rear bearing in fixing runner, filter element receiving slit is fixed runner through forward and backward receiving slit and can rotate in forward and backward receiving slit fixes runner, in filter element receiving slit, runner is installed, base rear end is provided above rotary cylinder, and rotary cylinder is connected to filter element receiving slit end and drives filter element receiving slit to rotate；There is in the middle part of base a fixed plate, fixed plate side is provided with stroke cylinder, stroke cylinder side is provided with stroke cylinder electromagnetic transducer, is provided with the electromagnetism ring coordinated with stroke cylinder electromagnetic transducer in stroke cylinder, and base rear end is fixed with the connecting rod stretched out, after-poppet front end is installed with top board, having through hole on top board, top board is sleeved on connecting rod and connecting rod is through through hole, and connecting rod is set with spring, spring leans top board from behind, and the piston end of stroke cylinder is from above leaning top board；Also having extension bar in the middle part of base, extension bar front end is provided with photoswitch, and after-poppet side is installed with thin bar, and thin bar front end has photoswitch baffle plate, can shelter from photoswitch when photoswitc baffle plate moves.
Described photoswitch is connected by electrical wiring to PLC and controls device, PLC controls device and is connected respectively to cutting knife cylinder solenoid valve, stroke cylinder electromagnetic valve and rotary cylinder electromagnetic valve, cutting knife cylinder solenoid valve is connected to cutting knife cylinder, stroke cylinder electromagnetic valve is connected to stroke cylinder, and rotary cylinder electromagnetic valve is connected to rotary cylinder.
Described PLC controls device and is also associated with alarm device.
Compared with prior art, the beneficial effects of the present invention is:
The present invention constantly attempts and innovation on the basis of the most automatically cutting, and utilizes the adjustability of pneumatic element to overcome feed slow and withdrawing this difficult problem fast, makes the filter element both ends of the surface cut out smooth, smooth, meets the requirement of client.The length of filter element can be regulated easily by the position of increase and decrease guide rail and the length of dump tank and regulation runner.In order to when ensureing that filter element cuts, filter element length controls in the margin of tolerance required, counteracting force (by installing spring on connecting rod) is utilized to allow filter element and runner arrive the state fitted completely so that the filter element cut down can ensure that in requiring the margin of tolerance.More light and handy, simply by making automatically to cut to the amendment of mechanism and motor.Making to install and operation enhanced convenience, the most also make cost be controlled, the yield rate of filter element reaches more than percent 95.
Accompanying drawing illustrates:
Accompanying drawing 1 is present configuration schematic diagram.
Detailed description of the invention:
Below in conjunction with the accompanying drawings, by embodiment, the present invention is described in further detail:
A kind of automatic filter element cutter, including base 16, slide rail 4: base 16 upper end is provided with a pair slide rail 4, slide rail 4 front end is slidably fitted with fore-stock 3, fore-stock 3 side is installed with cutting knife cylinder 7, the piston end of cutting knife cylinder 7 connects extension bar 17, extension bar 17 front end is provided with cutter head 9, and cutting knife cylinder 7 side is provided with cutting knife cylinder electromagnetic transducer 8, is provided with the electromagnetism ring coordinated with cutting knife cylinder electromagnetic transducer 8 in cutting knife cylinder 7；Fore-stock 3 upper end is provided with front receiving slit and fixes runner 18, and front receiving slit is installed with fore bearing 25 in fixing runner；Slide rail 4 rear end is slidably fitted with after-poppet 19, after-poppet 19 upper end is provided with rear receiving slit and fixes runner 13, rear receiving slit is installed with rear bearing 14 in fixing runner 13, filter element receiving slit 1 is fixed runner through forward and backward receiving slit and can rotate in forward and backward receiving slit fixes runner, runner 2 is installed in filter element receiving slit 1, base 16 rear end is provided above rotary cylinder 12, and rotary cylinder 12 is connected to filter element receiving slit 1 end and drives filter element receiving slit 1 to rotate；There is in the middle part of base 16 fixed plate 20, fixed plate 20 side is provided with stroke cylinder 10, stroke cylinder 10 side is provided with stroke cylinder electromagnetic transducer 11, the electromagnetism ring coordinated with stroke cylinder electromagnetic transducer 11 is installed in stroke cylinder 10, base 16 rear end is fixed with the connecting rod 15 stretched out, after-poppet 19 front end is installed with top board 21, through hole is had on top board 21, top board 21 is sleeved on connecting rod 15 and connecting rod 15 is through through hole, spring 22 it is set with on connecting rod 15, spring 22 leans top board 21 from behind, the piston end of stroke cylinder 10 is from above leaning top board 21；Also having extension bar 23 in the middle part of base 16, extension bar 23 front end is provided with photoswitch 6, and after-poppet 19 side is installed with thin bar 24, and thin bar 24 front end has photoswitch baffle plate 5, can shelter from photoswitch 6 when photoswitch baffle plate 5 moves.Photoswitch 6 is connected by electrical wiring to PLC and controls device, PLC controls device and is connected respectively to cutting knife cylinder solenoid valve, stroke cylinder electromagnetic valve and rotary cylinder electromagnetic valve, cutting knife cylinder solenoid valve is connected to cutting knife cylinder, stroke cylinder electromagnetic valve is connected to stroke cylinder, and rotary cylinder electromagnetic valve is connected to rotary cylinder.PLC controls device and is also associated with alarm device.
The specific works principle of the present invention is:
1. filter element is output by receiving the variable speed transmission on axle, elongation.Through elongation after a while, filter element enters into 1(filter element dump tank).
2. filter element continues to extend forward arrival 2 in dump tank, and (runner-can be with filter element synchronous rotary core) be controlled in the margin of tolerance of requirement at the counteracting force lower filter of spring.
3. the effect lower filter at reception axle extends the most forward and will drive 3(support) at 4(slide rail) upper mobile until 5(photoswitch baffle plate) shelter from 6(photoswitch) produce signal source.
4. signal is sent to PLC(programmable controller by electric wire), PLC controls electromagnetic valve, electromagnetic valve by control input and output gas make 7(cut cylinder) elongation thus drive 9(blade holder) move downward cutting filter element.
5. could work when the 7 electromagnetism rings being elongated to be furnished with in 8(electromagnetic transducer-cylinder installation simultaneously) position time stop, simultaneously produce signal be sent to PLC, PLC by control electromagnetic valve make cutter lift.(time of cutting controls by controlling the height of 8 and the size of air inlet.)
5. simultaneously PLC performs next program, controls 10(stroke cylinder by controlling electromagnetic valve) elongation, (if not travelling forward a segment distance, constantly the filter element of elongation can withstand the filter element cut down thus cannot drop to drive 3 again to travel forward.)
6. could work when the 9 electromagnetism rings being elongated to be furnished with in 11(electromagnetic transducer-cylinder installation simultaneously) position time stop, produce signal simultaneously and be sent to PLC, PLC controls 12(rotary cylinder by controlling electromagnetic valve) rotarily drive 13(dump tank and fix that runner-runner is mounted on bearings can be rotated under the effect of 13) and 1 rotation, filter element drops in the placing box of indication.
7.PLC can control the time of upset, and after the time, PLC controls 12 and 9 resets by electromagnetic valve.(in this work time, photoswitch is blocked by 5 all the time, and after resetting when 12 and 9, photoswitch is no longer blocked, and as being also blocked, the incomplete alarm that resets can sound.) a now job time completes, and then waits next one work time.
Above-described embodiment is only the preferably embodiment of the present invention, and in addition, the present invention can also have other implementations.It should be noted that on the premise of without departing from present inventive concept, any conspicuously improved and modification all should fall under the scope of the present invention.
Claims (1)
1. an automatic filter element cutter, including base, slide rail, it is characterized in that: base upper end is provided with a pair slide rail, slide rail front end is slidably fitted with fore-stock, fore-stock side is installed with cutting knife cylinder, and the piston end of cutting knife cylinder connects has extension bar, extension bar front end to be provided with cutter head, cutting knife cylinder side is provided with cutting knife cylinder electromagnetic transducer, is provided with the electromagnetism ring coordinated with cutting knife cylinder electromagnetic transducer in cutting knife cylinder；Fore-stock upper end is provided with front receiving slit and fixes runner, and front receiving slit is installed with fore bearing in fixing runner；Sliding rail rear end is slidably fitted with after-poppet, after-poppet upper end is provided with rear receiving slit and fixes runner, rear receiving slit is installed with rear bearing in fixing runner, filter element receiving slit is fixed runner through forward and backward receiving slit and can rotate in forward and backward receiving slit fixes runner, in filter element receiving slit, runner is installed, base rear end is provided above rotary cylinder, and rotary cylinder is connected to filter element receiving slit end and drives filter element receiving slit to rotate；There is in the middle part of base a fixed plate, fixed plate side is provided with stroke cylinder, stroke cylinder side is provided with stroke cylinder electromagnetic transducer, is provided with the electromagnetism ring coordinated with stroke cylinder electromagnetic transducer in stroke cylinder, and base rear end is fixed with the connecting rod stretched out, after-poppet front end is installed with top board, having through hole on top board, top board is sleeved on connecting rod and connecting rod is through through hole, and connecting rod is set with spring, spring leans top board from behind, and the piston end of stroke cylinder is from above leaning top board；Also having extension bar in the middle part of base, extension bar front end is provided with photoswitch, and after-poppet side is installed with thin bar, and thin bar front end has photoswitch baffle plate, can shelter from photoswitch when photoswitch baffle plate moves；Described photoswitch is connected by electrical wiring to PLC and controls device, PLC controls device and is connected respectively to cutting knife cylinder solenoid valve, stroke cylinder electromagnetic valve and rotary cylinder electromagnetic valve, cutting knife cylinder solenoid valve is connected to cutting knife cylinder, stroke cylinder electromagnetic valve is connected to stroke cylinder, and rotary cylinder electromagnetic valve is connected to rotary cylinder；PLC can control the time of upset, and after the time, PLC controls rotary cylinder by electromagnetic valve and cutter head resets；
Described PLC controls device and is also associated with alarm device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310044025.7A CN103144134B (en) | 2013-02-04 | 2013-02-04 | A kind of automatic filter element cutter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310044025.7A CN103144134B (en) | 2013-02-04 | 2013-02-04 | A kind of automatic filter element cutter |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103144134A CN103144134A (en) | 2013-06-12 |
| CN103144134B true CN103144134B (en) | 2016-09-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310044025.7A Active CN103144134B (en) | 2013-02-04 | 2013-02-04 | A kind of automatic filter element cutter |
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| Country | Link |
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| CN (1) | CN103144134B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104385331B (en) * | 2014-10-11 | 2016-08-17 | 佛山市捷泰克机械有限公司 | Surface trimming working group |
| CN104552399B (en) * | 2014-12-26 | 2016-08-24 | 芜湖新世纪净化器材有限责任公司 | A kind of filter element produces equipment and the technique of processing filter element thereof |
| CN111927660B (en) * | 2020-08-20 | 2022-02-08 | 江西迈动智能装备有限公司 | Automobile engine filter element filling machine |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3742714A (en) * | 1971-10-22 | 1973-07-03 | Koppers Co Inc | Pressure system for expanding shafts |
| CN201208757Y (en) * | 2008-06-24 | 2009-03-18 | 蚌埠凤凰滤清器有限责任公司 | Edge-cutting device for filter element |
| CN202129818U (en) * | 2011-05-30 | 2012-02-01 | 常州市美纤膜技术有限公司 | Gel cutting machine equipped with ultrafiltration membrane assembly |
| CN102744742A (en) * | 2012-07-19 | 2012-10-24 | 施吉中 | Multifunctional ultrafiltration membrane module cutter |
| CN202684965U (en) * | 2012-08-03 | 2013-01-23 | 山东恒沣膜科技有限公司 | Ultrafiltration membrane element end portion rubber tapping machine |
| CN203185400U (en) * | 2013-02-04 | 2013-09-11 | 安徽鸿狮环保科技有限公司 | Automatic filter element cutting machine |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101079121B1 (en) * | 2011-09-15 | 2011-11-02 | 이춘길 | Fine-wire cutting apparutus of metal pipe |
-
2013
- 2013-02-04 CN CN201310044025.7A patent/CN103144134B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3742714A (en) * | 1971-10-22 | 1973-07-03 | Koppers Co Inc | Pressure system for expanding shafts |
| CN201208757Y (en) * | 2008-06-24 | 2009-03-18 | 蚌埠凤凰滤清器有限责任公司 | Edge-cutting device for filter element |
| CN202129818U (en) * | 2011-05-30 | 2012-02-01 | 常州市美纤膜技术有限公司 | Gel cutting machine equipped with ultrafiltration membrane assembly |
| CN102744742A (en) * | 2012-07-19 | 2012-10-24 | 施吉中 | Multifunctional ultrafiltration membrane module cutter |
| CN202684965U (en) * | 2012-08-03 | 2013-01-23 | 山东恒沣膜科技有限公司 | Ultrafiltration membrane element end portion rubber tapping machine |
| CN203185400U (en) * | 2013-02-04 | 2013-09-11 | 安徽鸿狮环保科技有限公司 | Automatic filter element cutting machine |
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| Publication number | Publication date |
|---|---|
| CN103144134A (en) | 2013-06-12 |
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Effective date of registration: 20240711 Address after: 239000 No.51 Laiyang Road, Xin'an Town, Laian County, Chuzhou City, Anhui Province Patentee after: Lai'an County Yongzi Industrial Investment Co.,Ltd. Country or region after: China Address before: No. 36 Jiangpu Road, Chahe Economic Development Zone, Lai'an County, Chuzhou City, Anhui Province, China 239200 Patentee before: ANHUI HONGSHI ENVIRONMENTAL TECHNOLOGY Co.,Ltd. Country or region before: China |