A kind of bowl fastening type scaffolding steel pipe rust remover
Technical field
The invention belongs to field of mechanical technique, relate to a kind of scaffolding steel pipe rust remover, particularly a kind of bowl fastening type scaffolding steel pipe rust remover.
Background technology
Scaffold refers to that the job site operates and solve various supports vertical and that horizontal transport is set up for the workman, all build by steel pipe for the safety scaffold of producing at present.Scaffold adopts ferrous material to make, and because the building site environment is abominable, the scaffold surface can be covered with rust staining after once using, and needs scaffold is safeguarded japanning before using next time, therefore need to remove the rust staining on scaffold surface.
The operation of rust cleaning adopts machine to complete at present, the disclosed scaffold steel-pipe cleaner of Chinese patent literature [CN201632893U] for example, by axle, bearing box, adjusting screw(rod), spring storehouse, band steel, locking nut, wire wheel, V belt, steel pipe location iron ring, the first motor, the second motor, cleaning intensity regulate rotating disk, support forms.This patent is rotated with the steel tube surface friction by wire wheel and is removed rust staining, and this cleaning function is well completed the operation of rust cleaning when common scaffold is operated; But when the bowl fastening type scaffold is eliminated rust, have a bowl buckle joint on the steel pipe due to the bowl fastening type scaffold, can not eliminate rust to the whole piece steel pipe fast and effectively, and descaling machine can give birth to collision with the bowl garnishment at the operation wire wheel, cause the damage of descaling machine.
Summary of the invention
The objective of the invention is to have the problems referred to above for existing technology, proposed a kind of bowl fastening type scaffolding steel pipe rust remover, this rust remover has and is applicable to the bowl fastening type scaffold and the effective characteristics that eliminate rust.
purpose of the present invention can realize by following technical proposal: a kind of bowl fastening type scaffolding steel pipe rust remover, it is characterized in that, comprise frame and rust cleaning ring, one end of described frame is fixed with reducing motor, the other end of frame is provided with holder, described holder can be positioned at steel pipe between reducing motor and holder along machine frame movement, described frame sidepiece is fixed with pin vertically, described rust cleaning ring has the through hole that passes for steel pipe, be fixed with on the side face of described rust cleaning ring can with pin against gag lever post, the side of described rust cleaning ring is fixed with some fixed covers, the parallel sided of the axis of described fixed cover and rust cleaning ring and crossing with the axis of through hole, the inner of described fixed cover has brush, be provided with the adjusting part that brush is moved along the fixed cover axis direction between described fixed cover and brush.
steel pipe is fixed between motor and holder, the rust cleaning ring set is on steel pipe, one end of brush passes fixed cover, when steel pipe passes the surface of brush and steel pipe tightly against, during rust cleaning, the driven by motor steel pipe rotates, gag lever post and pin are against preventing that the rust cleaning ring is along with rotation, rust cleaning ring moving axially along steel pipe, steel pipe rotates brush and the steel tube surface relative sliding is removed the rust staining of steel tube surface, rust cleaning ring only needs the rust cleaning ring is lifted down from steel pipe another section continuation rust cleaning of putting into again steel pipe when moving to bowl buckle joint place, adjusting part can reduce brush when the brush paint removal because the vibration of the uneven generation of steel tube surface, guarantee that brush contacts with steel tube surface all the time.
in above-mentioned bowl fastening type scaffolding steel pipe rust remover, described adjusting part comprises the pad one of an end that is fixed on brush, buffer spring, regulating spring, movable sleeve and bolt, described buffer spring is set on brush, one end of buffer spring and pad one against, the other end and fixed cover against, one end of described movable sleeve and an end of fixed cover are fixed, described bolt is threaded with the other end of movable sleeve, described regulating spring is positioned at movable sleeve, one end of regulating spring and pad one against, the other end of regulating spring and the end of bolt against.brush is between buffer spring and regulating spring, elastic force when static between buffer spring and regulating spring reaches balance, brush stretches out fixed cover and is positioned at certain position, due to the relative surface of steel plate projection of rust staining, therefore brush can be subject to the power of axial direction when rust cleaning, regulating spring and buffer spring play the effect of buffering, minimizing is in the vibration of rust cleaning ring, make simultaneously brush all the time with the surface of steel pipe against, brush can wear and tear after long-time the use, the length that brush stretches out fixed cover can reduce, make the elastic force of regulating spring become by adjusting bolt and regulate greatly the length that brush stretches out fixed cover, guarantee brush all the time with the Surface Contact of steel pipe.
As another kind of situation, in above-mentioned bowl fastening type scaffolding steel pipe rust remover, described adjusting part comprises pad one, buffer spring and the cover plate of the other end that is fixed on brush, described buffer spring is set on brush, one end of buffer spring and pad one against, an end of described cover plate offers groove, offers internal thread on the cell wall of described groove, described cover plate is threaded with fixed cover, the groove bottom of above-mentioned pad one and groove against.The length of stretching out fixed cover by the length adjustment brush that is threaded of regulating between cover plate and fixed cover.
In above-mentioned bowl fastening type scaffolding steel pipe rust remover, described rust cleaning ring comprises the fixed head that offers breach one and offers the rotor plate of breach two, described breach one is identical with the equal semicircular in shape of breach two and size, one end of described rotor plate and an end of fixed head are hinged, are provided with the latch-up structure that when breach one and breach two forms above-mentioned through hole, rotor plate and fixed head is locked between the other end of described rotor plate and the other end of fixed head.Fixed head and rotor plate can be opened along pin joint, conveniently will eliminate rust ring set to steel pipe, fixed head and rotor plate sealing are locked by latch-up structure after steel pipe at the rust cleaning ring set, open the latch-up structure ring that will eliminate rust during buckle joint at the bowl of encountering steel pipe and take down from steel pipe another section continuation that is set to steel pipe and eliminate rust, easy to operate.
in above-mentioned bowl fastening type scaffolding steel pipe rust remover, described latch-up structure comprises the sticking department one of the other end projection that relatively rotates plate, the sticking department two of the other end projection of relative fixed head, adjusting nut one, locking spring and securing rod, offer lock hole on described sticking department one, offer opening on described sticking department two, described securing rod has the Access Division of connecting portion and relative connecting portion bending, described connecting portion passes opening and lock hole, described Access Division and sticking department two against, one end of described connecting portion offers screw thread, described adjusting nut one is threaded in an end of connecting portion, described locking spring housing is located on connecting portion, locking one end of spring and adjusting nut one against, the other end and sticking department one against.Locking spring make securing rod when locking the Access Division all the time with sticking department against, prevent that by the frictional force between Access Division and sticking department both from unclamping when eliminating rust, adjusting nut one can be regulated the elastic force of locking spring, makes the frictional force between Access Division and sticking department be in the switch that also facilitates securing rod when not unclamping when eliminating rust.
in above-mentioned bowl fastening type scaffolding steel pipe rust remover, one end of described rotor plate is raised with articulated section one, one end convex body of described fixed head is parallel to each other and the gapped articulated section two of tool and articulated section three, also be provided with hinge bar between described rotor plate and fixed head, described hinge bar comprises bar section and is positioned at the rotation section of an end of bar section, described rotary part passes articulated section two and articulated section three is hinged fixing between articulated section two and articulated section three and by jointed shaft, articulated section one is passed by described bar section, the other end of the described bar section adjusting nut two that has been threaded, be provided with holddown spring between described adjusting nut two and articulated section one, described holddown spring is set in bar section.Bar section drives rotor plate and rotates along jointed shaft, holddown spring can be all the time with articulated section one and articulated section two and articulated section three against, make and keep compact between rotor plate and fixed head, adjusting nut two can be regulated the elastic force of holddown spring, makes articulated section one and articulated section two and articulated section three freely to rotate.
In above-mentioned bowl fastening type scaffolding steel pipe rust remover, the arc surface that described articulated section two and articulated section three have semicircular in shape, the arc surface of described articulated section one and articulated section two and articulated section three against.When rotor plate and fixed head rotate along jointed shaft the articulated section one of rotor plate along the arc surface of this articulated section two and articulated section three rotate and all the time against, guarantee smooth and compact when rotating of rotor plate and fixed head.
In above-mentioned bowl fastening type scaffolding steel pipe rust remover, described holder comprises pedestal and regulating shaft, offer external screw thread on described regulating shaft, described regulating shaft passes pedestal and is threaded with pedestal, one end of described regulating shaft is fixed with crank, the other end of described regulating shaft is provided with tapered jacking block one by bearing, and inner ring and the regulating shaft of described bearing are fixed, and the outer ring of bearing and jacking block one are fixing.
In above-mentioned bowl fastening type scaffolding steel pipe rust remover, the end of the output shaft of described reducing motor is fixed with tapered jacking block two, and the distance between described jacking block two and horizontal plane is greater than the distance between jacking block one and horizontal plane.Pass through to rotate the distance between crank adjusting jacking block one and jacking block two during positioning steel tube, the two ends that make steel pipe respectively with jacking block one and jacking block two taper surfaces against, rotating crank makes jacking block one and jacking block two that steel pipe is fixed again, jacking block two makes steel pipe at the location rear-inclined higher than jacking block one, therefore the highest end of ring set at steel pipe that will eliminate rust eliminates rust, when steel pipe rotates, the rust cleaning ring can at the uniform velocity slide to the lower end of steel pipe, realizes whole rust cleaning with steel pipe.
In above-mentioned bowl fastening type scaffolding steel pipe rust remover, described frame is along being fixed with guide rail on its axis, and the pedestal lower end of described holder offers groove, and described guide rail can embed in groove.Holder can promote and can move along guide rail by the workman, can the steel pipe of different length be positioned according to the steel pipe adjusting of different length and the distance between reducing motor, increases the scope of application.
Compared with prior art, this bowl fastening type scaffolding steel pipe rust remover has the following advantages:
1, the rust cleaning ring adopts the structure of fixed head and rotor plate be easy to load onto steel pipe or disassemble from steel pipe, can effectively eliminate rust to the bowl fastening type scaffolding steel pipe, and easy to operate.
2, reach by the balance of controlling elastic force between buffer spring and regulating spring the length that the control brush stretches out fixed cover, simultaneous buffering spring and regulating spring play the effect of buffering when brush eliminates rust, reduce the vibration of rust cleaning ring, make brush can be resisted against all the time the surface of steel pipe, guarantee rust staining is all removed.
3, jacking block two makes steel pipe be obliquely installed when locating higher than jacking block one, and the rust cleaning ring can at the uniform velocity slide along steel pipe automatically when rust cleaning, guarantees the rust staining on steel pipe is removed, and has reduced simultaneously workman's workload.
Description of drawings
Fig. 1 is structural representation of the present invention.
Fig. 2 is the perspective view that in the present invention, rust cleaning encircles and brush assembles.
Fig. 3 is the structural representation of facing that in the present invention, rust cleaning ring and brush assemble.
Fig. 4 is the side-looking structural representation that in the present invention, rust cleaning encircles and brush assembles.
Fig. 5 is the exploded perspective view of adjusting part in the present invention.
In figure, 111, frame; 112, guide rail; 113, pin; 121, reducing motor; 122, jacking block two; 131, holder; 132, pedestal; 133, regulating shaft; 134, crank; 135, jacking block one; 211, rust cleaning ring; 212, through hole; 213, gag lever post; 221, fixed head; 222, breach one; 223, sticking department two; 223a, opening; 224, the articulated section two; 225, the articulated section three; 231, rotor plate; 232, breach two; 233, sticking department one; 234, the articulated section one; 311, fixed cover; 321, brush; 322, pad one; 331, buffer spring; 341, pad two; 351, regulating spring; 361, movable sleeve; 362, nut; 371, bolt; 411, securing rod; 421, connecting portion; 422, adjusting nut one; 423, locking spring; 431, Access Division; 511, hinge bar; 521, jointed shaft; 522, adjusting nut two; 523, holddown spring; 611, steel pipe.
The specific embodiment
Be below specific embodiments of the invention and by reference to the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiment.
Embodiment one
as extremely shown in Figure 5 in Fig. 1, a kind of bowl fastening type scaffolding steel pipe rust remover, comprise frame 111 and rust cleaning ring 211, one end of frame 111 is fixed with reducing motor 121, reducing motor 121 in the present embodiment one is can buy on market, the YCJ Series Gear reductor produced of Zibo Fu Mate drive apparatus Co., Ltd for example, the other end of frame 111 is provided with holder 131, holder 131 can move along frame 111 steel pipe 611 is positioned between reducing motor 121 and holder 131, frame 111 sidepieces are fixed with pin 113 vertically, as shown in Figure 2, rust cleaning ring 211 has the through hole 212 that passes for steel pipe 611, be fixed with on the side face of rust cleaning ring 211 can with pin 113 against gag lever post 213, the side of rust cleaning ring 211 is fixed with some fixed covers 311, the axis of fixed cover 311 is encircled 211 parallel sided and intersects with the axis of through hole 212 with rust cleaning, the inner of fixed cover 311 has brush 321, brush 321 is the cable wire head of some steel wire strand volumes, the cable wire head is a bit of for what cut down from steel cable rope, steel cable rope can have been bought on market, in the present embodiment one, the length of cable wire head is 5cm, be provided with the adjusting part that brush 321 is moved along fixed cover 311 axis directions between fixed cover 311 and brush 321.
as extremely shown in Figure 5 in Fig. 2, adjusting part comprises the pad 1 of an end that is fixed on brush 321, buffer spring 331, regulating spring 351, movable sleeve 361 and bolt 371, buffer spring 331 is set on brush 321, fixed cover 311 comprises the end madial wall projection lug boss in the form of a ring of body and relative body, offer internal thread on the madial wall of the other end of body, one end of buffer spring 331 and pad 1 against, the other end and lug boss against, one end of movable sleeve 361 is threaded fixing with body, the other end of movable sleeve 361 is welded with nut 362, bolt 371 is threaded with the nut 362 of the other end of movable sleeve 361, regulating spring 351 is positioned at movable sleeve 361, one end of regulating spring 351 and pad 1 against, the end of the other end of regulating spring 351 and bolt 371 against, also be provided with pad 2 341 between pad 1 and regulating spring 351, the diameter of pad 2 341 has enough contact-making surfaces greater than pad 1 and regulating spring 351.brush 321 is between buffer spring 331 and regulating spring 351, elastic force when static between buffer spring 331 and regulating spring 351 reaches balance, brush 321 stretches out fixed cover 311 and is positioned at certain position, due to the relative surface of steel plate projection of rust staining, therefore brush 321 can be subject to the power of axial direction when rust cleaning, regulating spring 351 and buffer spring 331 play the effect of buffering, brush 321 can wear and tear after long-time the use, the length that brush 321 stretches out fixed cover 311 can reduce, make the elastic force of regulating spring 351 become by adjusting bolt 371 and regulate greatly the length that brush 321 stretches out fixed cover 311.
As extremely shown in Figure 4 in Fig. 2, rust cleaning ring 211 comprises the fixed head 221 that offers breach 1 and the rotor plate 231 that offers breach 2 232, breach 1 is identical with the equal semicircular in shape of breach 2 232 and size, one end of rotor plate 231 and an end of fixed head 221 are hinged, are provided with between the other end of the other end of rotor plate 231 and fixed head 221 when breach 1 and breach 2 232 formation through hole 212 latch-up structure of rotor plate 231 with fixed head 221 lockings.latch-up structure comprises the sticking department 1 of the other end projection that relatively rotates plate 231, the sticking department 2 223 of the other end projection of relative fixed head 221, adjusting nut 1, locking spring 423 and securing rod 411, offer lock hole on sticking department 1, offer opening 223a on sticking department 2 223, securing rod 411 has the Access Division 431 of connecting portion 421 and relative connecting portion 421 bendings, connecting portion 421 passes opening 223a and lock hole, Access Division 431 and sticking department 2 223 against, one end of connecting portion 421 offers screw thread, adjusting nut 1 is threaded in an end of connecting portion 421, the locking spring housing is located on connecting portion 421, locking one end of spring and adjusting nut 1 against, the other end and sticking department 1 against.first securing rod 411 is embedded the opening 223a of sticking department 2 223 when locking in, make Access Division 431 and sticking department 2 223 against fixed head 221 and rotor plate 231 are locked in lock lever 411 embeddings, fixed head 221 and rotor plate 231 can be opened along pin joint, the convenient ring 211 that will eliminate rust is set on steel pipe 611, after rust cleaning ring 211 is set to steel pipe 611, fixed head 221 and rotor plate 231 sealings are locked by securing rod 411, opening securing rod 411 ring 211 that will eliminate rust during buckle joint at the bowl of encountering steel pipe 611 takes down from steel pipe 611 another section continuation that is set to steel pipe 611 and eliminates rust.Locking spring 423 make securing rod 411 when locking Access Division 431 all the time with sticking department against, prevent that by the frictional force between Access Division 431 and sticking department both from unclamping when eliminating rust, adjusting nut 1 can be regulated the elastic force of locking spring 423, makes the frictional force between Access Division 431 and sticking department be in the switch that also facilitates securing rod 411 when not unclamping when eliminating rust.one end of rotor plate 231 is raised with articulated section 1, one end convex body of fixed head 221 is parallel to each other and the gapped articulated section 2 224 of tool and articulated section 3 225, also be provided with hinge bar 511 between rotor plate 231 and fixed head 221, hinge bar 511 comprises bar section and is positioned at the rotation section of an end of bar section, rotary part passes articulated section 2 224 and articulated section 3 225 is hinged fixing between articulated section 2 224 and articulated section 3 225 and by jointed shaft 521, the arc surface that articulated section 2 224 and articulated section 3 225 have semicircular in shape, the arc surface of articulated section 1 and articulated section 2 224 and articulated section 3 225 against.When rotor plate 231 and fixed head 221 rotate along jointed shaft 521 articulated section 1 of rotor plate 231 along the arc surface of this articulated section 2 224 and articulated section 3 225 rotate and all the time against.Articulated section 1 is passed by bar section, and the other end of the bar section adjusting nut 2 522 that has been threaded is provided with holddown spring 523 between adjusting nut 2 522 and articulated section 1, and holddown spring 523 is set in bar section.Bar section drives rotor plate 231 and rotates along jointed shaft 521, holddown spring 523 can be all the time with articulated section 1 and articulated section 2 224 and articulated section 3 225 against, make and keep compact between rotor plate 231 and fixed head 221, adjusting nut 2 522 can be regulated the elastic force of holddown spring 523, makes articulated section 1 and articulated section 2 224 and articulated section 3 225 freely to rotate.
As extremely shown in Figure 4 in Fig. 2, in the present embodiment one, fixed cover 311 has eight, corresponding cable wire head is also eight, four fixed covers 311 are positioned at rust cleaning and encircle 211 1 sides, other four are positioned at rust cleaning ring 211 another sides, all be fixed with four fixed covers 311 on the side of fixed head 221 and rotor plate 231, the angle that being positioned at the adjacent fixed cover 311 in the same side of rust cleaning ring 211 is 90 °.
As shown in Figure 1, holder 131 comprises pedestal 132 and regulating shaft 133, offer external screw thread on regulating shaft 133, regulating shaft 133 passes pedestal 132 and is threaded with pedestal 132, one end of regulating shaft 133 is fixed with crank 134, the other end of regulating shaft 133 is provided with tapered jacking block 1 by bearing, and the inner ring of bearing and regulating shaft 133 are fixing, and the outer ring of bearing and jacking block 1 are fixing.The end of the output shaft of reducing motor 121 is fixed with tapered jacking block 2 122, and the distance between jacking block 2 122 and horizontal plane is greater than the distance between jacking block 1 and horizontal plane.The distance of regulating between jacking block 1 and jacking block 2 122 by rotating crank 134 during positioning steel tube 611, the two ends that make steel pipe 611 respectively with jacking block 1 and jacking block 2 122 taper surfaces against, rotating crank 134 makes jacking block 1 and jacking block 2 122 that steel pipe 611 is fixed again, jacking block 2 122 makes steel pipe 611 at the location rear-inclined higher than jacking block 1, therefore rust cleaning will eliminate rust and encircle 211 the highest ends that are enclosed within steel pipe 611, when steel pipe 611 rotates, rust cleaning ring 211 can at the uniform velocity slide to the lower end of steel pipe 611, realizes whole rust cleaning with steel pipe 611.Frame 111 is along being fixed with guide rail 112 on its axis, pedestal 132 lower ends of holder 131 offer groove, and guide rail 112 can embed in groove.Holder 131 can promote and can move along guide rail 112 by the workman, can the steel pipe 611 of different length be positioned according to steel pipe 611 adjustings of different length and the distance between reducing motor 121, increases the scope of application.
steel pipe 611 is fixed between motor and holder 131, rust cleaning ring 211 is enclosed within on steel pipe 611, one end of brush 321 passes fixed cover 311, when steel pipe 611 passes the surface of brush 321 and steel pipe 611 tightly against, during rust cleaning, driven by motor steel pipe 611 rotates, gag lever post 213 encircles 211 along with rotation with pin 113 against preventing from eliminating rust, rust cleaning ring 211 moving axially along steel pipe 611, steel pipe 611 rotation brushes 321 and the surperficial relative sliding of steel pipe 611 are removed the rust staining on steel pipe 611 surfaces, rust cleaning ring 211 only needs rust cleaning ring 211 is lifted down from steel pipe 611 another section continuation rust cleaning of putting into again steel pipe 611 when moving to bowl buckle joint place, buffer spring 331 and regulating spring 351 can reduce brush 321 when brush 321 paint removal because the vibration that steel pipe 611 surface irregularities produce, guarantee brush 321 all the time with steel pipe 611 Surface Contacts.
Embodiment two
The present embodiment is basic identical with structure and the principle of embodiment one, different place is: adjusting part comprises pad one, buffer spring and the cover plate of an end that is fixed on brush, buffer spring is set on brush, one end of buffer spring and pad one against, one end of cover plate offers groove, offer internal thread on the cell wall of groove, cover plate is threaded with fixed cover, the groove bottom of pad one and groove against.The length of stretching out fixed cover by the length adjustment brush that is threaded of regulating between cover plate and fixed cover.
Embodiment three
The present embodiment is basic identical with structure and the principle of embodiment one, different place is: latch-up structure comprises sticking department two and the screw of the other end projection of the sticking department one of the other end projection that relatively rotates plate, relative fixed head, sticking department one and sticking department two can be mutually against, offer screw hole one on sticking department one, offer screw hole two on sticking department two, offer internal thread on the hole wall of screw hole two, screw hole one and screw hole two are connected, and screw passes screw hole one and is threaded with screw hole two.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various modifications or replenish or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.
Although this paper has more used frame 111; Guide rail 112; Pin 113; Reducing motor 121; Jacking block 2 122; Holder 131; Pedestal 132; Regulating shaft 133; Crank 134; Jacking block 1; Rust cleaning ring 211; Through hole 212; Gag lever post 213; Fixed head 221; Breach 1; Sticking department 2 223; Opening 223a; Articulated section 2 224; Articulated section 3 225; Rotor plate 231; Breach 2 232; Sticking department 1; Articulated section 1; Fixed cover 311; Brush 321; Pad 1; Buffer spring 331; Pad 2 341; Regulating spring 351; Movable sleeve 361; Nut 362; Bolt 371; Securing rod 411; Connecting portion 421; Adjusting nut 1; Locking spring 423; Access Division 431; Hinge bar 511; Jointed shaft 521; Adjusting nut 2 522; Holddown spring 523; Steel pipe 611 terms such as grade, but do not get rid of the possibility of using other term.Using these terms is only in order to describe more easily and explain essence of the present invention; They are construed to any additional restriction is all contrary with spirit of the present invention.