CN103123327B - Gold utensil crimp quality prospecting apparatus - Google Patents
Gold utensil crimp quality prospecting apparatus Download PDFInfo
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- CN103123327B CN103123327B CN201310056398.6A CN201310056398A CN103123327B CN 103123327 B CN103123327 B CN 103123327B CN 201310056398 A CN201310056398 A CN 201310056398A CN 103123327 B CN103123327 B CN 103123327B
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Abstract
The invention discloses a kind of gold utensil crimp quality prospecting apparatus, comprise total assembling system and software image system, described total assembling system comprises clamping utensil, transmitter and receiving instrument, described transmitter and receiving instrument are installed on described clamping utensil, and detected crimp type gold utensil is also fixed between described transmitter and receiving instrument by described clamping utensil.Gold utensil crimp quality prospecting apparatus of the present invention, solve the problem that cannot detect the inner crimp quality of crimp type gold utensil existed in existing crimp quality detection method, avoid the quality and the safety that affect circuit operation because of the inner crimp quality problem of gold utensil, and then avoid the generation of major accident.
Description
Technical field
The present invention relates to electricity overhead power transmission line detection technique field, particularly a kind of gold utensil crimp quality prospecting apparatus.
Background technology
In overhead transmission line, domestic a large amount of employing crimp type electric armour clamp.Crimp type electric armour clamp should bear whole tension force of wire or lightning conducter, is again electric conductor simultaneously, and this type of gold utensil is once after installing, just can not dismantle again.Therefore, the process that the installation of electric armour clamp should specify according to " aerial power transmission line wire and lightning conducter hydraulic construction technological procedure " crimps.The crimp quality detection method adopted in domestic construction is mainly apparent size inspection, but this kind of method can only measure the outward appearance crimping size of gold utensil, and cannot detect inner crimping size and relative position.
The phenomenon such as transmission line of electricity tripping operation, power-off, collapse of iron tower occurred in circuit operational process, how relevant to the crimp quality of relevant gold utensil, analyze its reason because of lead wire and earth wire not meet the phenomenons such as relevant regulatory requirements cause through position or steel core crimping in aluminium hydraulic pressed connecting pipe, have a strong impact on running quality and the safety of circuit.Why can not find in advance and get rid of the hidden danger of accident, its reason be in construction or circuit run in, the gold utensil run can not be cut open and check inner crimp quality, does not detect again the means of crimping armor clamp internal soundness, cannot detect the event of crimp quality of its inherence.
For avoiding the generation of above-mentioned event, the crimp quality of crimping armor clamp inside must be detected, needing to provide a kind of equipment that can detect the crimp quality of crimping armor clamp inside, and preferably can on-line checkingi.
Summary of the invention
The object of this invention is to provide a kind of gold utensil crimp quality prospecting apparatus, solve the problem that cannot detect the inner crimp quality of crimp type gold utensil existed in existing crimp quality detection method, avoid the quality and the safety that affect circuit operation because of the inner crimp quality problem of gold utensil, and then avoid the generation of major accident.
For achieving the above object, the invention provides a kind of gold utensil crimp quality prospecting apparatus, comprise total assembling system and software image system, described total assembling system comprises clamping utensil, transmitter and receiving instrument, described transmitter and receiving instrument are installed on described clamping utensil, and detected crimp type gold utensil is also fixed between described transmitter and receiving instrument by described clamping utensil.Described transmitter is used for the X-ray transmission produced to being detected crimp type gold utensil, by with battery operated, also can alternating current work, described receiving instrument is for receiving the X ray light through detected crimp type gold utensil, and by image intensifying screen, the element such as camera and image pick-up card, realize the collection of picture signal, the view data of acquisition is carried out Treatment Analysis and display image by computing machine by described software image system, computing machine completes the control to Operation system setting and sequential, transmitter, by wired or wireless remote control connection and data transmission between receiving instrument and software image system.Clamping utensil is used for clamping transmitter, receiving instrument and detected crimp type gold utensil.Gold utensil crimp quality prospecting apparatus of the present invention, selected instrument is light, small and exquisite to be convenient in ground and the aerial inherent quality detecting crimp type gold utensil.
Wherein, described clamping utensil comprises bracket, folder cover and guide rail slide block parts, be respectively used to clamping reception instrument, detected crimp type gold utensil and transmitter, described bracket, folder cover and guide rail slide block parts as a whole, folder cover in the middle part of clamping utensil comprises two symmetrically arranged holders, each described holder is connected to folder lid, and described holder and Jia Gai side are rotationally connected by bearing pin, opposite side is fixed by fastening bolt, and the space clamping described detected crimp type gold utensil is provided with between described holder and folder cover, thus clamp described detected crimp type gold utensil, described fastening bolt is also provided with handle, the position corresponding up and down covered at described holder and folder is symmetrically connected with regulator respectively, described regulator covers respectively by being threaded with described holder with folder, one end relative at two described regulators is symmetrically arranged with V-type jaws respectively, described V-type jaws and described regulator are rotationally connected, described guide rail slide block parts comprise slide block and guide rail, described slide block is arranged on described guide rail, and move along described guide rail, install respectively in described slide block both sides for fixing hold-down bolt.The effect of bracket is connection and holder folder receiving instrument, and the effect of folder cover supports and fastening detected crimp type gold utensil, and the position being detected crimp type gold utensil to be measured should be placed between two holder parts; The effect of guide rail slide block parts is holder folder transmitters, and transmitter along the axis direction slippage of detected crimp type gold utensil, and can keep the location of transmitter, the convenient inherent quality detecting the detected each select location place of crimp type gold utensil.The combination of regulator and V-type jaws can space in the middle of adjustable clamp cover thus the detected crimp type gold utensil of adaptive different-diameter, handle the handling that can facilitate fastening bolt are set, also can assisting in opening folder lid, kill two birds with one stone.
As a further improvement on the present invention, described folder cover is symmetrically arranged with forced locking device, described forced locking device comprises lock core and spring, described lock core is arranged on described holder side, described spring fitting is in the inner annular groove of lock core, it is inner that entirety is positioned at described holder, and one end withstands on described holder, the other end withstands on described lock core, cover at described folder and have the pilot hole suitable with described lock core, one end end face that described lock core points to described folder lid is angled end-face, and described angled end-face upward, described guide rail is provided with chute, below described slide block, symmetria bilateralis is provided with strip groove, described chute both sides correspondence position is fixed with the slide-bar suitable with described strip groove shape, and described chute one end is provided with an installing port taken out by described slide block, guide rail below described installing port is provided with base, described base is provided with positioning lock, outside described positioning lock, centre position is provided with annular groove, locating device spring is installed in described annular groove, described locating device spring entirety is positioned at described chassis interior, and lower end withstands on described base, upper end withstands on described positioning lock, described positioning lock is T-shaped, the vertical section of the T-shaped of described positioning lock is provided with described annular groove, and described annular groove down either side is provided with symmetrical boss, described base arranges the installation groove corresponding with described boss cross sectional shape, below described slide block, be also provided with vertical finger, described positioning lock outside top is provided with horizontal backing pin, also comprise light modulation instrument, described light modulation instrument is between described transmitter and detected crimp type gold utensil, described light modulation instrument comprises fixed head, the first plate washer and second baffle, described fixed head one end is fixed on described holder, the described fixed head other end is connected with described first plate washer one end by bolt, and connecting hole is vertical strip, the other end and described second baffle one end of described first plate washer are bolted, and connecting hole is the strip of level.Forced locking device between described holder and folder covers is when pressing from both sides cover buckle to can the lock core structure of auto lock during holder, lock core only need being pulled conveniently to lift when folder lid needs to lift; Described locating device can be assisted and to be put into by slide block and to propose guide rail, and can limit the constructional device of slide block along the slippage scope of track; Described light modulation instrument according to detecting the baffle arrangement needing to adjust four direction position up and down, can adjust the range of exposures of transmitter, to reach better Detection results.
Gold utensil crimp quality prospecting apparatus of the present invention is used for detecting the internal soundness of crimp type gold utensil, inside crimping size and the relative position of gold utensil can be detected intuitively, ensure circuit use in the crimp quality of crimp type electric armour clamp, can the device of Non-Destructive Testing electric armour clamp crimping inherent quality.
Gold utensil crimp quality prospecting apparatus of the present invention, solve the problem that cannot detect the inner crimp quality of crimp type gold utensil existed in existing crimp quality detection method, avoid the quality and the safety that affect circuit operation because of the inner crimp quality problem of gold utensil, and then avoid the generation of major accident, and compact, be convenient for carrying, can on-line checkingi, convenient and practical.
Accompanying drawing explanation
Fig. 1 is schematic diagram of the present invention;
Fig. 2 is front view of the present invention;
Fig. 3 is vertical view of the present invention;
Fig. 4 is the structural representation that cover is pressed from both sides in the present invention;
Fig. 5 is that the A-A of Fig. 3 is to cut-open view;
Fig. 6 is the locking schematic diagram of Fig. 5;
Fig. 7 is that the B-B of Fig. 3 is to cut-open view;
Fig. 8 is the locking schematic diagram of Fig. 7;
Fig. 9 is that the C-C of Fig. 3 is to cut-open view;
Figure 10 is the front view of light modulation instrument of the present invention;
Figure 11 is the vertical view of light modulation instrument of the present invention;
Figure 12 is the structural representation of positioning lock of the present invention;
Figure 13 is the structural representation of base of the present invention;
Wherein, the total assembling system of 1-, 2-software image system, 3-is detected crimp type gold utensil, 1-1-clamping utensil, 1-2-transmitter, 1-3-receiving instrument, 1-1-1-bracket, 1-1-2-presss from both sides cover, 1-1-3-guide rail slide block parts, 4-holder, 5-presss from both sides lid, 6-bearing pin, 7-regulator, 8-V type jaws, 9-fastening bolt, 10-handle, 11-slide block, 12-guide rail, 13-hold-down bolt, 14-lock core, 15-spring, the inner annular groove of 16-lock core, 17-pilot hole, 18-chute, 19-strip groove, 20-finger, 21-installing port, 22-base, 23-positioning lock, 24-annular groove, the spring of 25-locating device, 26-backing pin, 27-installs groove, 28-fixed head, 29-first baffle plate, 30-bolt, 31-connecting hole, 32-boss, 33-second baffle, 34-slide-bar.
Embodiment
The preferred technical solution of the present invention is described in detail below in conjunction with accompanying drawing.
As shown in the figure, gold utensil crimp quality prospecting apparatus of the present invention, comprise total assembling system 1 and software image system 2, described total assembling system 1 comprises clamping utensil 1-1, transmitter 1-2 and receiving instrument 1-3, described transmitter 1-2 and receiving instrument 1-3 is installed on described clamping utensil 1-1, and detected crimp type gold utensil 3 is also fixed between described transmitter 1-2 and receiving instrument 1-3 by described clamping utensil 1-1.
Wherein, described clamping utensil 1-1 comprises bracket 1-1-1, folder cover 1-1-2 and guide rail slide block parts 1-1-3, be respectively used to clamping reception instrument 1-3, detected crimp type gold utensil 3 and transmitter 1-2, described bracket 1-1-1, cover 1-1-2 and guide rail slide block parts 1-1-3 is as a whole for folder, folder cover 1-1-2 in the middle part of clamping utensil 1-1 comprises two symmetrically arranged holders 4, each described holder 4 is connected to folder lid 5, and described holder 4 is rotationally connected by bearing pin 6 with folder lid 5 side, opposite side is fixed by fastening bolt 9, and the space clamping described detected crimp type gold utensil 3 is provided with between described holder 4 and folder lid 5, thus clamp described detected crimp type gold utensil 3, described fastening bolt 9 is also provided with handle 10, regulator 7 is symmetrically connected with respectively with the position corresponding up and down of folder lid 5 at described holder 4, described regulator 7 and described holder 4 and folder lid 5 are respectively by being threaded, one end relative at two described regulators 7 is symmetrically arranged with V-type jaws 8 respectively, described V-type jaws 8 is rotationally connected with described regulator 7, described guide rail slide block parts 1-1-3 comprises slide block 11 and guide rail 12, described slide block 11 is arranged on described guide rail 12, and move along described guide rail 12, install for fixing hold-down bolt 13 respectively in described slide block 11 both sides, described folder cover 1-1-2 is symmetrically arranged with forced locking device, described forced locking device comprises lock core 14 and spring 15, described lock core 14 is arranged on described holder 4 side, described spring 15 is arranged in the inner annular groove 16 of lock core, it is inner that entirety is positioned at described holder 4, and one end withstands on described holder 4, the other end withstands on described lock core 14, described folder lid 5 has the pilot hole 17 suitable with described lock core 14, one end end face that described lock core 14 points to described folder lid 5 is angled end-face, and described angled end-face upward, described guide rail 12 is provided with chute 18, below described slide block 18, symmetria bilateralis is provided with strip groove 19, described chute 18 both sides correspondence position is fixed with the slide-bar 34 suitable with described strip groove 19 shape, and described chute 18 one end is provided with an installing port 21 taken out by described slide block 11, guide rail 12 below described installing port 21 is provided with base 22, described base 22 is provided with positioning lock 23, outside described positioning lock 23, centre position is provided with annular groove 24, in described annular groove 24, locating device spring 25 is installed, it is inner that described locating device spring 25 entirety is positioned at described base 22, and lower end withstands on described base 22, upper end withstands on described positioning lock 23, described positioning lock 23 is T-shaped, the vertical section of the T-shaped of described positioning lock 23 is provided with described annular groove 24, and described annular groove 24 down either side is provided with symmetrical boss 32, described base 22 arranges the installation groove 27 corresponding with described boss 32 cross sectional shape, below described slide block 11, be also provided with vertical finger 20, described positioning lock 23 outside top is provided with horizontal backing pin 26, also comprise light modulation instrument, described light modulation instrument is between described transmitter 1-2 and detected crimp type gold utensil 3, described light modulation instrument comprises fixed head 28, first plate washer 29 and second baffle 33, described fixed head 28 one end is fixed on described holder 4, described fixed head 28 other end is connected with described first plate washer 29 one end by bolt 30, and connecting hole 31 is vertical strip, the other end of described first plate washer 29 is connected by bolt 30 with described second baffle 33 one end, and connecting hole 31 is the strip of level.
Gold utensil crimp quality prospecting apparatus of the present invention, transmitter is used for the X-ray transmission produced to being detected crimp type gold utensil, can charged pool work, also can alternating current work, described receiving instrument is for receiving the X ray light through detected crimp type gold utensil, and by image intensifying screen, the element such as camera and image pick-up card, realize the collection of picture signal, the view data of acquisition is carried out Treatment Analysis and display image by computing machine by described software image system, computing machine completes the control to Operation system setting and sequential, transmitter, by wired or wireless remote control connection and data transmission between receiving instrument and software image system.Clamping utensil is used for clamping transmitter, receiving instrument and detected crimp type gold utensil.Gold utensil crimp quality prospecting apparatus of the present invention, selected instrument is light, small and exquisite to be convenient in ground and the aerial inherent quality detecting crimp type gold utensil.
The effect of bracket is connection and holder folder receiving instrument, and its physical dimension designs according to the structure of receiving instrument, and the effect of folder cover supports and fastening detected crimp type gold utensil, and the position being detected crimp type gold utensil to be measured should be placed between two holder parts; The effect of guide rail slide block parts is holder folder transmitters, and transmitter along the axis direction slippage of detected crimp type gold utensil, and can keep the location of transmitter, the convenient inherent quality detecting the detected each select location place of crimp type gold utensil.
Forced locking device between holder and folder covers is when pressing from both sides cover buckle to can the lock core structure of auto lock during holder, lock core only need being pulled conveniently to lift when folder lid needs to lift; Described locating device can be assisted and to be put into by slide block and to propose guide rail, and can limit the constructional device of slide block along the slippage scope of track; Described light modulation instrument according to detecting the baffle arrangement needing to adjust four direction position up and down, can adjust the range of exposures of transmitter, to reach better Detection results.
The principle of work of forced locking device of the present invention is: when pressing from both sides lid and detaining from top to bottom to holder, owing to being subject to pressing from both sides the downward impulse force lock core of lid to inward side to slippage, as shown in the figure, when pressing from both sides lid and fastening holder completely, lock core is subject to the pressure of spring and appliance for releasing single is back in the pilot hole of folder lid, and then reaches holder and press from both sides the auto lock effect between covering; When pressing from both sides lid and need lifting from holder, only lock core need be pulled to position shown in Fig. 5 laterally, folder lid and liftable.
The principle of work of locating device of the present invention is: slide block is furnished with transmitter, when device is subject to downward pressure, slide block can drive positioning lock to move down, when slide block is down to guide rail place, slide block can move along direction, guide rail direction, positioning lock is due to effect then automatic Fig. 7 position of upwards rebounding of spring, and now slide block can only along guide rail slippage in the distance limited; According to the needs detected, adjustable slide position, after the position of slide block is determined, fixes slide block by the hold-down bolt on slide block and the friction force between guide rail, namely plays the effect of localizing emission instrument; When slide block need shift out from guide rail, first positioning lock is pulled down also position shown in half-twist to Fig. 8 and can play the effect of stationary positioned lock, when slide block is moved to positioning lock position along guide rail, finger can promote backing pin and rotates 90 ° thus positioning lock is returned to original position, now slide block can propose from guide rail, and spring drives on positioning lock and carries.
The principle of work of light modulation instrument of the present invention is: can adjust whole light modulation instrument position up and down according to the connecting hole of two strips.
Gold utensil crimp quality prospecting apparatus of the present invention is used for detecting the internal soundness of crimp type gold utensil, inside crimping size and the relative position of gold utensil can be detected intuitively, ensure circuit use in the crimp quality of crimp type electric armour clamp, can the device of Non-Destructive Testing electric armour clamp crimping inherent quality.
Crimp type electric armour clamp pick-up unit of the present invention, solve the problem that cannot detect the inner crimp quality of crimp type gold utensil existed in existing crimp quality detection method, avoid the quality and the safety that affect circuit operation because of the inner crimp quality problem of gold utensil, and then avoid the generation of major accident, and compact, be convenient for carrying, can on-line checkingi, convenient and practical.
Claims (3)
1. a gold utensil crimp quality prospecting apparatus, it is characterized in that: comprise total assembling system (1) and software image system (2), described total assembling system (1) comprises clamping utensil (1-1), transmitter (1-2) and receiving instrument (1-3), described transmitter (1-2) and receiving instrument (1-3) are installed on described clamping utensil (1-1), detected crimp type gold utensil (3) is also fixed between described transmitter (1-2) and receiving instrument (1-3) by described clamping utensil (1-1), described clamping utensil (1-1) comprises bracket (1-1-1), folder cover (1-1-2) and guide rail slide block parts (1-1-3), be respectively used to clamping reception instrument (1-3), detected crimp type gold utensil (3) and transmitter (1-2), described bracket (1-1-1), folder cover (1-1-2) and guide rail slide block parts (1-1-3) as a whole, the folder cover (1-1-2) at described clamping utensil (1-1) middle part comprises two symmetrically arranged holders (4), each described holder (4) is connected to folder lid (5), and described holder (4) and folder are covered (5) side and are rotationally connected by bearing pin (6), opposite side is fixed by fastening bolt (9), and cover at described holder (4) and folder the space being provided with between (5) and clamping described detected crimp type gold utensil (3), thus clamp described detected crimp type gold utensil (3), also comprise light modulation instrument, described light modulation instrument is positioned between described transmitter (1-2) and detected crimp type gold utensil (3), described light modulation instrument comprises fixed head (28), first plate washer (29) and second baffle (33), described fixed head (28) one end is fixed on described holder (4), described fixed head (28) other end is connected with described first plate washer (29) one end by bolt (30), and connecting hole (31) is vertical strip, the other end of described first plate washer (29) is connected by bolt (30) with described second baffle (33) one end, and the strip that connecting hole (31) is level.
2. gold utensil crimp quality prospecting apparatus as claimed in claim 1, it is characterized in that: on described fastening bolt (9), be also provided with handle (10), the position corresponding up and down covering (5) at described holder (4) and folder is symmetrically connected with regulator (7) respectively, described regulator (7) covers (5) respectively by being threaded with described holder (4) with folder, one end relative two described regulators (7) is symmetrically arranged with V-type jaws (8) respectively, described V-type jaws (8) and described regulator (7) are rotationally connected, described guide rail slide block parts (1-1-3) comprise slide block (11) and guide rail (12), described slide block (11) is arranged on described guide rail (12), and it is mobile along described guide rail (12), install for fixing hold-down bolt (13) respectively in described slide block (11) both sides, described folder cover (1-1-2) is symmetrically arranged with forced locking device, described forced locking device comprises lock core (14) and spring (15), described lock core (14) is arranged on described holder (4) side, described spring (15) is arranged in the inner annular groove (16) of lock core, it is inner that entirety is positioned at described holder (4), and one end withstands on described holder (4), the other end withstands on described lock core (14), described folder lid (5) has the pilot hole (17) suitable with described lock core (14), one end end face that described lock core (14) points to described folder lid (5) is angled end-face, and described angled end-face upward, described guide rail (12) is provided with chute (18), described slide block (11) below symmetria bilateralis is provided with strip groove (19), described chute (18) both sides correspondence position is fixed with the slide-bar (34) suitable with described strip groove (19) shape, and an installing port (21) taken out by described slide block (11) is provided with in described chute (18) one end, the guide rail (12) of described installing port (21) below is provided with base (22), described base (22) is provided with positioning lock (23), centre position, described positioning lock (23) outside is provided with annular groove (24), locating device spring (25) is installed in described annular groove (24), it is inner that described locating device spring (25) entirety is positioned at described base (22), and lower end withstands on described base (22), upper end withstands on described positioning lock (23).
3. gold utensil crimp quality prospecting apparatus as claimed in claim 2, it is characterized in that: described positioning lock (23) is T-shaped, the vertical section of the T-shaped of described positioning lock (23) is provided with described annular groove (24), and described annular groove (24) down either side is provided with symmetrical boss (32), at the installation groove (27) that the upper setting of described base (22) is corresponding with described boss (32) cross sectional shape, vertical finger (20) is also provided with in described slide block (11) below, described positioning lock (23) outside top is provided with horizontal backing pin (26).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310056398.6A CN103123327B (en) | 2013-02-22 | 2013-02-22 | Gold utensil crimp quality prospecting apparatus |
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| CN201310056398.6A CN103123327B (en) | 2013-02-22 | 2013-02-22 | Gold utensil crimp quality prospecting apparatus |
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| CN103123327A CN103123327A (en) | 2013-05-29 |
| CN103123327B true CN103123327B (en) | 2015-11-04 |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103487450A (en) * | 2013-10-11 | 2014-01-01 | 国家电网公司 | Method for detecting crimping quality of strain clamp for electric transmission line |
| CN108956652B (en) * | 2018-04-04 | 2023-12-12 | 中国南方电网有限责任公司超高压输电公司曲靖局 | Electric strain clamp and splicing sleeve crimping quality exploration device |
| CN109374653A (en) * | 2018-09-03 | 2019-02-22 | 深圳供电局有限公司 | Crimping armor clamp detection device |
| CN109669098B (en) * | 2018-11-30 | 2021-08-03 | 中航光电科技股份有限公司 | RJ45 crystal head crimping reliability detection tool and detection method |
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| CN103123327A (en) | 2013-05-29 |
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Address after: 655000 Qujing, Qilin District, Yunnan West Street, No. 164 Applicant after: Qujing Bureau of Supervoltage Power Transmission Co., Ltd., China Southern Power Grid Applicant after: Company limited of Nanjing Electric Power Fittings Design & Research Institute Address before: 655000 Qujing, Qilin District, Yunnan West Street, No. 164 Applicant before: Qujing Bureau of Supervoltage Power Transmission Co., Ltd., China Southern Power Grid Applicant before: Nanjing Electric Power Hardware Design Research Institute |
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