CN103121162A - Semi-automatic press for mechanical assembly - Google Patents
Semi-automatic press for mechanical assembly Download PDFInfo
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- CN103121162A CN103121162A CN201310084787XA CN201310084787A CN103121162A CN 103121162 A CN103121162 A CN 103121162A CN 201310084787X A CN201310084787X A CN 201310084787XA CN 201310084787 A CN201310084787 A CN 201310084787A CN 103121162 A CN103121162 A CN 103121162A
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Abstract
The invention belongs to machinery production technological devices and particularly relates to a semi-automatic press for mechanical assembly. A pneumatic control system (26) and an electrical control system (27) are fixedly mounted on a lower framework (25), a work panel (11) is fixedly mounted at the upper end of the lower framework (25), an optoelectronic switch (8) a safety limited post (30), an upper framework (12) and four guide optical axes (4) are respectively and fixedly mounted on the work panel (11), a gas-liquid pressurized cylinder (13) is fixed on an upper fixed plate (2), a pressure head (7) used for mounting a workpiece in a pressing mode is fixed below a movable guide plate (6), a press block (20) used for triggering a sensor is fixed on one side face of the movable guide plate (6), and a fixture (9) is fixedly mounted at a place, corresponding to the pressure head (7), in the middle of the upper face of a lower fixed plate (10). The semi-automatic press for the mechanical assembly is reasonable in structure and safe, convenient and fast to operate, can accurately judge the press-in position of a part and whether pressure is right and appropriate or not, and can realize accurate measurement of displacement and the pressure and achieve an automatic alarming function when an out-of-tolerance situation happens.
Description
Technical field
The invention belongs to the manufacturing technology equipment, particularly the semi-automatic press of a kind of machinery assembling.
Background technology
In the steering pump of automobile manufacturing, often to press-fit the parts such as sliding bearing, steel ball, belt pulley, flange during assembly.And to thoroughly guarantee to be pressed into quality just must accurately judge be pressed into part be pressed into the position and pressing-in force whether correctly suitable, be pressed into the position and whether correctly directly affect the smooth assembling of steering pump assembly inner body and the outside part that is connected with automobile, whether pressing-in force is correct suitable is the cooperate degree that judges between part, prevents from producing in part time job loosening phenomenon.above 2 is the key that guarantees the steering pump normal operation, will cause in case lost efficacy turn to malfunctioning, the driver is caused personal injury, and the oily supercharging press of existing sky can only realize simply being pressed into action, can not realize the accurate measurement to displacement and pressure, part position after this equipment press-fits can only be measured accurately judgement with range estimation or by cubing, the moment pressure values that the judgement of pressing-in force can only be estimated the pneumohydraulic pressure-cylinder pressure gauge probably calculates, very inaccurate, this obviously can not satisfy the demands for press-fiting strict operation, also can virtually bury the hidden danger of burst quality accident, use safety to consist of very large threat for automobile.
Summary of the invention
The object of the invention is to overcome above-mentioned technical deficiency, provide a kind of rational in infrastructure, can judge accurately that part is pressed into position and pressing-in force, guarantee the semi-automatic press of machinery assembling of product quality.
the technical scheme that technical solution problem of the present invention adopts is: the semi-automatic press of machinery assembling comprises upper frame, underframe, burr adjustable tail margin, pneumohydraulic pressure-cylinder, pressure sensor, displacement transducer, atmospheric control, electric control system is characterized in fixedly being equipped with on underframe atmospheric control, electric control system, two start buttons, a scram button, carriage, working panel fixedly is equipped with in the upper end of underframe, and optoelectronic switch fixedly is housed respectively on working panel, the safe spacing post, upper frame and four guiding optical axises, four guiding optical axis intermediate active install a movable guide plate, a upper mounted plate is fixed on the top, a bottom plate is fixed in the lower end, bottom plate fixedly is placed on working panel, pneumohydraulic pressure-cylinder is fixed on upper mounted plate, and the piston rod activity of pneumohydraulic pressure-cylinder is passed upper mounted plate and passed through jointing, pressure sensor, transit joint is connected with movable guide plate, be fixed with below movable guide plate be used to the pressure head that press-fits workpiece, the movable guide plate side is fixed with for the briquetting that touches sensor, displacement transducer is installed in place on the displacement sensor holder, the displacement transducer holder is fixed on working panel, be fixed with respectively approach switch on working panel and upper mounted plate, in the middle of above bottom plate, frock fixedly is equipped with in the position of corresponding pressure head, indicator lamp is equipped with in the upper frame left side, display screen is equipped with on the right side, and status button is equipped with respectively in the below of display screen, the initial point indicator lamp, SR, light switch, upper frame upper right side are equipped with an illuminating lamp, on the upper frame below illuminating lamp, safe light curtain are housed.
The invention has the beneficial effects as follows: the semi-automatic press of machinery assembling is rational in infrastructure, handling safety is convenient, can judge accurately that part is pressed into the position and whether pressing-in force is correctly suitable, and can realize the accurate measurement of displacement and pressure and the function of automatic alarm when overproof, improved assembly quality, stop automobile and used safe accident potential, improved the service life of vehicle complete vehicle.
Description of drawings
Illustrate with embodiment below in conjunction with accompanying drawing.
Fig. 1 is the semi-automatic press front view of machinery assembling.
Fig. 2 is the left side view of Fig. 1.
In figure, the 1-indicator lamp; The 2-upper mounted plate; The 3-jointing; The 4-optical axis that leads; The 5-transit joint; The 6-movable guide plate; The 7-pressure head; The 8-optoelectronic switch; The 9-frock; The 10-bottom plate; The 11-working panel; The 12-upper frame; The 13-pneumohydraulic pressure-cylinder; The 14-display screen; The 15-status button; 16-initial point indicator lamp; The 17-SR; The 18-light switch; The 19-pressure sensor; The 20-briquetting; The 21-displacement transducer; 22-displacement transducer holder; The 23-approach switch; The 24-scram button; The 25-underframe; The 26-atmospheric control; The 27-electric control system; The 28-burr adjustable tail margin; The 29-illuminating lamp; 30-safe spacing post; The 31-safe light curtain; The 32-start button; The 33-carriage.
The specific embodiment
Embodiment with reference to accompanying drawing 1,2, fixedly is equipped with atmospheric control 26, electric control system 27, two start buttons 32, scram button 24, carriage 33 on the underframe 25 of the semi-automatic press of machinery assembling, carriage 33 is for placing workpiece to be assembled.Be fixed with respectively burr adjustable tail margin 28 on the lower end suspension column of underframe 25, working panel 11 fixedly is equipped with in the upper end of underframe 25, optoelectronic switch 8, safe spacing post 30, upper frame 12 and four guiding optical axises 4 fixedly are housed respectively on working panel 11, four guiding optical axis 4 intermediate active install a movable guide plate 6, a upper mounted plate 2 fixedly is equipped with on the top, the lower end fixedly installs a bottom plate 10, and bottom plate 10 fixedly is placed on working panel 11.Pneumohydraulic pressure-cylinder 13 is fixed on upper mounted plate 2, the piston rod piston rod activity of pneumohydraulic pressure-cylinder 13 is passed upper mounted plate 2 and is connected with movable guide plate 6 by jointing 3, pressure sensor 19, transit joint 5, and movable guide plate 6 is following fixedly to be equipped be used to the pressure head 7 that press-fits workpiece.Fixedly be equipped with for the briquetting 20 that touches displacement transducer 21 movable guide plate 6 sides.displacement transducer 21 is installed in place on displacement sensor holder 22, displacement transducer holder 22 is fixed on working panel 11, be fixed with respectively approach switch 23 for detection of the movement position of movable guide plate 6 on working panel 11 and upper mounted plate 2, in the middle of above bottom plate 10, frock 9 fixedly is equipped with in the position of corresponding pressure head 7, be set with workpiece to be press-fited on frock 9, whether optoelectronic switch 8 exists for detection of workpiece, do not press-fit action if having workpiece equipment just not carry out, safe spacing post 30 plays the machine insurance effect, in case the malfunctioning movable guide plate 6 of pneumohydraulic pressure-cylinder falls will stop on safe spacing post 30, and can not weigh workpiece and operator wounded.Indicator lamp 1 is equipped with in upper frame 12 left sides, and indicator lamp 1 can be indicated three kinds of colors of red, yellow, and green, represents respectively defective, qualified and holding state.display screen 14 is equipped with on upper frame 12 right sides, status button 15 is equipped with respectively in the below of display screen 14, initial point indicator lamp 16, SR 17, light switch 18, touch display screen 14 is except can visually arriving the testing result of displacement and pressure, can also select product type, the parameter area of setting pressure and displacement, status button 15 is used for selection duty manually or automatically, initial point indicator lamp 16 is used for the piston rod 2 of demonstration pneumohydraulic pressure-cylinder 13 and gets back to original position, SR 17 is used for could normal continuation execution press-fiting action by equipment after this button after defective warning, light switch 18 is controlled illuminating lamp 29.Illuminating lamp 29 is installed on the upper right side of upper frame 12, on the upper frame 12 of illuminating lamp 29 belows, safe light curtain 31 is housed, and whether the hand that safe light curtain 31 can detect the operator leaves, if do not leave just execution action not of equipment, plays the safeguard protection effect.
The operation principle of the semi-automatic press of machinery assembling is: the piston rod of pneumohydraulic pressure-cylinder 13 is in atmospheric control 26 and mainly be equipped with under the control of electric control system 27 of programmable logic controller (PLC) and produce the action that descends and rise, and makes movable guide plate 6 generation on guiding optical axis 4 move up and down to complete and press-fits action.Press-fit course pressure sensor 19 and displacement transducer 21 will image data and show in real time displacement and force value on display screen 14, as exceed setting value and will report to the police.
Claims (1)
1. a machinery assembles semi-automatic press, comprise upper frame (12), underframe (25), burr adjustable tail margin (28), pneumohydraulic pressure-cylinder (13), pressure sensor (19), displacement transducer (21), atmospheric control (26), electric control system (27), it is characterized in that the upper atmospheric control (26) that fixedly is equipped with of underframe (25), electric control system (27), two start buttons (32), a scram button (24), carriage (33), working panel (11) fixedly is equipped with in the upper end of underframe (25), optoelectronic switch (8) fixedly is housed respectively on working panel (11), safe spacing post (30), upper frame (12) and four guiding optical axises (4), four guiding optical axis (4) intermediate active install a movable guide plate (6), a upper mounted plate (2) is fixed on the top, a bottom plate (10) is fixed in the lower end, bottom plate (10) fixedly is placed on working panel (11), pneumohydraulic pressure-cylinder (13) is fixed on upper mounted plate (2), the piston rod activity of pneumohydraulic pressure-cylinder (13) is passed upper mounted plate (2) by jointing (3), pressure sensor (19), transit joint (5) is connected with movable guide plate (6), be fixed with below movable guide plate (6) be used to the pressure head that press-fits workpiece (7), movable guide plate (6) side is fixed with for the briquetting (20) that touches sensor, displacement transducer (21) is installed in place on displacement sensor holder (22), displacement transducer holder (22) is fixed on working panel (11), be fixed with respectively approach switch (23) on working panel (11) and upper mounted plate (2), in the middle of above bottom plate (10), frock (9) fixedly is equipped with in the position of corresponding pressure head (7), indicator lamp (1) is equipped with in upper frame (12) left side, display screen (14) is equipped with on the right side, status button (15) is equipped with respectively in the below of display screen (14), initial point indicator lamp (16), SR (17), light switch (18), upper frame (12) upper right side is equipped with an illuminating lamp (29), on the upper frame (12) of illuminating lamp (29) below, safe light curtain (31) is housed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310084787XA CN103121162A (en) | 2013-03-18 | 2013-03-18 | Semi-automatic press for mechanical assembly |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310084787XA CN103121162A (en) | 2013-03-18 | 2013-03-18 | Semi-automatic press for mechanical assembly |
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| CN103121162A true CN103121162A (en) | 2013-05-29 |
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| CN201310084787XA Pending CN103121162A (en) | 2013-03-18 | 2013-03-18 | Semi-automatic press for mechanical assembly |
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Cited By (26)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103394891A (en) * | 2013-06-28 | 2013-11-20 | 雄华机械(苏州)有限公司 | Bush bidirectional pressing machine |
| CN103722374A (en) * | 2013-12-27 | 2014-04-16 | 上海明匠机械技术有限公司 | Device for automatically assembling bolts and buckles of shell of safety air bag and control method |
| CN103769848A (en) * | 2013-12-27 | 2014-05-07 | 上海明匠机械技术有限公司 | Assembly system of car pedal shaft pin |
| CN103862270A (en) * | 2014-04-02 | 2014-06-18 | 无锡创捷汽车部件有限公司 | Press fitting mechanism for automatic measurement riveting machine of plunger steel ball |
| CN103868485A (en) * | 2014-04-02 | 2014-06-18 | 无锡创捷汽车部件有限公司 | Upper measuring mechanism for automatically measuring plunger steel ball of riveting press |
| CN103900513A (en) * | 2014-04-02 | 2014-07-02 | 无锡创捷汽车部件有限公司 | Lower measuring mechanism used for plunger steel ball automatic measuring riveting press |
| CN103921119A (en) * | 2014-04-02 | 2014-07-16 | 无锡创捷汽车部件有限公司 | Automatic measuring riveting press for steel balls |
| CN103962829A (en) * | 2014-05-05 | 2014-08-06 | 航天科技控股集团股份有限公司 | Automatic protection type multipath motormeter pointer crimping device and method |
| CN104139288A (en) * | 2014-07-30 | 2014-11-12 | 杭州沃镭科技有限公司 | Automatic hydraulic pump blade installation device |
| CN104259826A (en) * | 2014-08-28 | 2015-01-07 | 芜湖恒隆汽车转向***有限公司 | Retainer ring press-fitting device and retainer ring press-fitting method for rack shaft of pinion-and-rack type hydraulic steering gear |
| CN104384905A (en) * | 2014-11-11 | 2015-03-04 | 重庆恒隆红岩汽车转向***有限公司 | Press fitting equipment capable of displaying press-in force value |
| CN104647006A (en) * | 2015-01-28 | 2015-05-27 | 苏州鸿普精密模具有限公司 | Pressed mould device of compressor front cover assembling machine |
| CN105500693A (en) * | 2016-01-29 | 2016-04-20 | 上海甬兴塑胶有限公司 | Ultrasonic wave welding device for injection molding workpiece |
| CN105666095A (en) * | 2015-12-28 | 2016-06-15 | 联想(北京)有限公司 | Pressing device |
| CN106563735A (en) * | 2015-10-13 | 2017-04-19 | 上海夙臻机械制造有限公司 | Punch-riveting system applicable to manufacture of automobile parts and components, and operation method for same |
| CN106712398A (en) * | 2016-12-25 | 2017-05-24 | 重庆市爱华机电有限公司双福分公司 | Motor bearing press mounting equipment |
| CN107192692A (en) * | 2017-06-07 | 2017-09-22 | 彭枭雄 | Mistake proofing detection method for structural member assembly in automobile, machinery or household appliances manufacturing |
| CN107900677A (en) * | 2017-11-20 | 2018-04-13 | 李波育 | A kind of vertical assemble mechanism in lamp fitting automatic assembling apparatus of meeting an urgent need |
| CN108044334A (en) * | 2017-12-08 | 2018-05-18 | 苏州特铭精密科技有限公司 | A kind of automobile push button assembles equipment |
| CN108188700A (en) * | 2017-12-11 | 2018-06-22 | 陕西秦川设备成套服务有限公司 | A kind of eccentric shaft assembly installation unit of robot joint speed reducer assembly line |
| CN108655698A (en) * | 2018-04-26 | 2018-10-16 | 芜湖得瑞精密机械有限公司 | Servo pressing machine suitable for ternary catalyzing unit |
| CN108838650A (en) * | 2018-05-28 | 2018-11-20 | 芜湖优能自动化设备有限公司 | A kind of Electric Actuator assembly upper-lower casing union operation platform |
| CN109226463A (en) * | 2018-10-15 | 2019-01-18 | 大典五金制品（九江）有限公司 | A kind of high-accuracy semi-automatic pneumatic press machine |
| CN109262236A (en) * | 2018-09-05 | 2019-01-25 | 慈溪市龙山汽配有限公司 | A kind of automobile locking plate assembly equipment |
| CN109420891A (en) * | 2017-09-04 | 2019-03-05 | 中国科学院沈阳自动化研究所 | Automotive gear shifter production line pin press-loading apparatus |
| CN112658196A (en) * | 2020-11-11 | 2021-04-16 | 浙江毅力汽车空调有限公司 | Automatic riveting machine for pressure sensor |
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| CN202591936U (en) * | 2012-04-21 | 2012-12-12 | 石家庄爱驰自动化设备有限公司 | Automatic assembly machine for magnetic steel rings |
| CN203109571U (en) * | 2013-03-18 | 2013-08-07 | 阜新德尔汽车部件股份有限公司 | Mechanical assembly semi-automatic pressing machine |
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| FR2884162A1 (en) * | 2005-04-12 | 2006-10-13 | Renault Sas | Binding device with two centring components for fitting pinions onto a shaft during the fabrication of motor vehicle gearboxes |
| CN101176967A (en) * | 2007-12-10 | 2008-05-14 | 广州市嘉特斯机电制造有限公司 | Bearing press-in device and method of use thereof |
| CN202591936U (en) * | 2012-04-21 | 2012-12-12 | 石家庄爱驰自动化设备有限公司 | Automatic assembly machine for magnetic steel rings |
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Cited By (34)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103394891B (en) * | 2013-06-28 | 2015-09-23 | 雄华机械(苏州)有限公司 | The two-way pressing machine of a kind of lining |
| CN103394891A (en) * | 2013-06-28 | 2013-11-20 | 雄华机械(苏州)有限公司 | Bush bidirectional pressing machine |
| CN103722374A (en) * | 2013-12-27 | 2014-04-16 | 上海明匠机械技术有限公司 | Device for automatically assembling bolts and buckles of shell of safety air bag and control method |
| CN103769848A (en) * | 2013-12-27 | 2014-05-07 | 上海明匠机械技术有限公司 | Assembly system of car pedal shaft pin |
| CN103862270A (en) * | 2014-04-02 | 2014-06-18 | 无锡创捷汽车部件有限公司 | Press fitting mechanism for automatic measurement riveting machine of plunger steel ball |
| CN103868485A (en) * | 2014-04-02 | 2014-06-18 | 无锡创捷汽车部件有限公司 | Upper measuring mechanism for automatically measuring plunger steel ball of riveting press |
| CN103900513A (en) * | 2014-04-02 | 2014-07-02 | 无锡创捷汽车部件有限公司 | Lower measuring mechanism used for plunger steel ball automatic measuring riveting press |
| CN103921119A (en) * | 2014-04-02 | 2014-07-16 | 无锡创捷汽车部件有限公司 | Automatic measuring riveting press for steel balls |
| CN103921119B (en) * | 2014-04-02 | 2017-01-04 | 无锡创捷汽车部件有限公司 | Riveter measured automatically by a kind of steel ball |
| CN103962829A (en) * | 2014-05-05 | 2014-08-06 | 航天科技控股集团股份有限公司 | Automatic protection type multipath motormeter pointer crimping device and method |
| CN104139288A (en) * | 2014-07-30 | 2014-11-12 | 杭州沃镭科技有限公司 | Automatic hydraulic pump blade installation device |
| CN104139288B (en) * | 2014-07-30 | 2016-06-08 | 杭州沃镭智能科技股份有限公司 | A kind of hydraulic pump blade automatic installation apparatus |
| CN104259826A (en) * | 2014-08-28 | 2015-01-07 | 芜湖恒隆汽车转向***有限公司 | Retainer ring press-fitting device and retainer ring press-fitting method for rack shaft of pinion-and-rack type hydraulic steering gear |
| CN104384905A (en) * | 2014-11-11 | 2015-03-04 | 重庆恒隆红岩汽车转向***有限公司 | Press fitting equipment capable of displaying press-in force value |
| CN104647006A (en) * | 2015-01-28 | 2015-05-27 | 苏州鸿普精密模具有限公司 | Pressed mould device of compressor front cover assembling machine |
| CN106563735A (en) * | 2015-10-13 | 2017-04-19 | 上海夙臻机械制造有限公司 | Punch-riveting system applicable to manufacture of automobile parts and components, and operation method for same |
| CN105666095A (en) * | 2015-12-28 | 2016-06-15 | 联想(北京)有限公司 | Pressing device |
| CN105666095B (en) * | 2015-12-28 | 2018-06-26 | 联想(北京)有限公司 | A kind of pressing device |
| CN105500693A (en) * | 2016-01-29 | 2016-04-20 | 上海甬兴塑胶有限公司 | Ultrasonic wave welding device for injection molding workpiece |
| CN106712398A (en) * | 2016-12-25 | 2017-05-24 | 重庆市爱华机电有限公司双福分公司 | Motor bearing press mounting equipment |
| CN107192692A (en) * | 2017-06-07 | 2017-09-22 | 彭枭雄 | Mistake proofing detection method for structural member assembly in automobile, machinery or household appliances manufacturing |
| CN107192692B (en) * | 2017-06-07 | 2020-06-26 | 浙江世宝股份有限公司 | Error-proofing detection method for structural part assembly in automobile, machinery or household appliance manufacturing industry |
| CN109420891A (en) * | 2017-09-04 | 2019-03-05 | 中国科学院沈阳自动化研究所 | Automotive gear shifter production line pin press-loading apparatus |
| CN109420891B (en) * | 2017-09-04 | 2023-11-14 | 中国科学院沈阳自动化研究所 | Pin press-fitting device for automobile gear shifter production line |
| CN107900677A (en) * | 2017-11-20 | 2018-04-13 | 李波育 | A kind of vertical assemble mechanism in lamp fitting automatic assembling apparatus of meeting an urgent need |
| CN108044334A (en) * | 2017-12-08 | 2018-05-18 | 苏州特铭精密科技有限公司 | A kind of automobile push button assembles equipment |
| CN108188700B (en) * | 2017-12-11 | 2023-09-19 | 陕西秦川智能机床研究院有限公司 | Eccentric shaft assembly mounting unit for robot joint reducer assembly line |
| CN108188700A (en) * | 2017-12-11 | 2018-06-22 | 陕西秦川设备成套服务有限公司 | A kind of eccentric shaft assembly installation unit of robot joint speed reducer assembly line |
| CN108655698B (en) * | 2018-04-26 | 2020-03-31 | 芜湖得瑞精密机械有限公司 | Servo press-in machine suitable for three-way catalytic converter |
| CN108655698A (en) * | 2018-04-26 | 2018-10-16 | 芜湖得瑞精密机械有限公司 | Servo pressing machine suitable for ternary catalyzing unit |
| CN108838650A (en) * | 2018-05-28 | 2018-11-20 | 芜湖优能自动化设备有限公司 | A kind of Electric Actuator assembly upper-lower casing union operation platform |
| CN109262236A (en) * | 2018-09-05 | 2019-01-25 | 慈溪市龙山汽配有限公司 | A kind of automobile locking plate assembly equipment |
| CN109226463A (en) * | 2018-10-15 | 2019-01-18 | 大典五金制品（九江）有限公司 | A kind of high-accuracy semi-automatic pneumatic press machine |
| CN112658196A (en) * | 2020-11-11 | 2021-04-16 | 浙江毅力汽车空调有限公司 | Automatic riveting machine for pressure sensor |
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Application publication date: 20130529 |