Background technology
Epoxy resin has excellent performance, and is strong such as cohesive force, processibility good and shrinking percentage is little etc., is one of maximum thermosetting resin of application at present.But epoxy resin, the low low-molecular-weight epoxy resin of viscosity particularly, there is a large amount of epoxide groups in molecule, during curing, cross-linking density is very large, property is very crisp, fatigue strength and impelling strength poorer, and thermotolerance, stripping strength are especially poor, have influence on sticking power and the antiseptic property of epoxy coat, are difficult to satisfy the demand for development of modern industrial technology.Therefore, need to carry out toughening modifying to epoxy resin and improve its excellent performance, but when improving epoxy resin toughness, tend to reduce the mechanical modulus of cured article and thermotolerance etc.
Along with the development of nanotechnology, nano material has obtained studying widely and using, and its application in coating is also more and more.Small-size effect, surface-interface effect, quantum size effect and macro quanta tunnel effect and its special light electrical characteristic, high Magnetoresistance Phenomena, the non-linear resistance phenomenon that nano material does not possess with its unique physics, chemical property and conventional material and at high temperature still have the characteristics such as high-strength, high-ductility, excellent stability, increase substantially the coatingsurface toughness of coating products and hardness, water-wash resistance, sticking power, smooth finish, resistance to deterioration, also had wear resistance and excellent resistance to chemical corrosion.Nano particle as toughner, is a kind of novel method that nanocomposite applications is expanded.Improve the epoxy-resin systems internal structure by the modification to the nano material functionalization, and then the method for lifting coating overall performance has also obtained approval widely.
Chinese patent CN 102190858 A disclose a kind of by toughness reinforcing epoxide resin material of nano silicon and preparation method thereof.The method is with dendritic macromole Grafted Nano-scale silicon-dioxide, then take epoxy resin as base-material, nano silicon toughner and solidifying agent is added to wherein, and then obtains nanometer toughening-modifiedepoxy resin material.The prepared epoxide resin material toughness of this invention has obtained certain raising.But described in invention and dendritic macromole (Changchun should change produce) be special, can not buy from the market.So, in the present invention, will adopt the amino silane coupler modified nano silicon of band, so Toughening Modification of Epoxy, add reactive thinner, defoamer and solidifying agent, make the environment-friendly type solvent-free epoxy coating, be used for the toughness reinforcing anticorrosion of steel construction.The solvent-free environment-protection epoxy coating that utilizes the present invention to make with greatly improving the impact of coating on environment, reaches the VOC zero release, improves the performance of the each side of filming.
Summary of the invention
For the shortcoming and deficiency that overcomes prior art, the objective of the invention is nano material technology is combined with the epoxy resin roughening technology, adopt a kind of new modified method, at first modified manometer silicon dioxide, and then carry out chemical bonding with nano material and the low-molecular-weight liquid epoxies of modification.In existing Toughening Epoxy Resin, toughness strengthens and the technical barrier of the excellent properties reduction of epoxy resin own thereby overcome.
For achieving the above object, the technical solution used in the present invention step is as follows:
(1) at first get 1g~2g amino silicane coupling agent and join 48g~50g dehydrated alcohol, then add between Glacial acetic acid adjusting pH value to 3~4, ultrasonic oscillation 10min~20 min make it be dissolved in dehydrated alcohol fully;
(2) take 5g~6g nanometer SiO
2Put into there-necked flask, pour scattered ethanol solution in 20g~30g step (1) into, ultra-sonic dispersion 30min, then put into thermostat water bath, under the stirring velocity of 450r/min, 75 ℃ of stirrings of constant temperature 3~5 hours, cooling afterwards, centrifugation, 140 ℃ of dry 24h obtain the modified manometer silicon dioxide powder;
(3) 50g~150g liquid epoxies is joined in reaction vessel, load onto the electrodynamictype homogenizer, be heated to 60 ℃, slowly add the modified manometer silicon dioxide that is made by step (2) that is equivalent to liquid epoxies weight 0.1%~1% under whipped state, after adding, stir, under the high speed shear dispersion condition, be heated to 90 ℃ in 1 hour, then isothermal reaction 3~5 hours.After remove heating installation, stir cooling after, products therefrom is exactly the toughness reinforcing epoxy resin product of modified manometer silicon dioxide.
As further measure of the present invention, preparation solvent-free environment-protection epoxy coating comprises the following steps:
By mass percentage, the improved silica that makes is epoxy resin toughened: the polypropylene glycol diglycidyl ether reactive thinner: defoamer=50~60%:15~20%:0.1~0.6% mixes under the middling speed agitation condition, and is standby.Add the epoxy hardener of mass percent 25~28% before brushing, after the short mix slaking, brush immediately at pretreated steel structure surface in above-mentioned material, controlling the sealing bottom coating layer thickness is (30 ± 5) μ m.
By the enforcement of technique scheme, made the solvent-free environment-protection epoxypaint, make the snappiness of epoxy resin be greatly improved, and other performances of epoxy resin are well kept.
Compared with prior art, in the present invention, the reaction through silane coupling agent and nano silicon makes silane coupling agent by chemical bond and nano silicon grafting, obtains modified manometer silicon dioxide.End is amino owing to containing in silane coupling agent, and then can reach the purpose with the epoxy resin ring-opening reaction, prepares the toughness reinforcing epoxy resin of modified manometer silicon dioxide.This resin property is stable, and the coating property of preparing is greatly improved.
Embodiment
The present invention is further detailed explanation below in conjunction with embodiment, but the present invention never is limited to these embodiment.
Embodiment 1
(1) preparation of modified manometer silicon dioxide
At first get 1gKH-550 and join the 48g dehydrated alcohol, then adding Glacial acetic acid, to regulate the pH value be 3.5, ultrasonic oscillation 10min is dissolved in dehydrated alcohol it fully.
Take 5g nanometer SiO
2, put into there-necked flask, pour the ethanol solution of the scattered KH-550 of 20g into, ultra-sonic dispersion 30min, then put into thermostat water bath, and under the stirring velocity of 450r/min, 75 ℃ of stirrings of constant temperature 3.5 hours.Cooling afterwards, centrifugation, 140 ℃ of dry 24h obtain the modified manometer silicon dioxide powder.
(2) the epoxy resin toughened preparation of modified manometer silicon dioxide
The 100g liquid epoxies is joined in reaction vessel, load onto the electrodynamictype homogenizer, be heated to 60 ℃, the modified manometer silicon dioxide that adds 0.1g under whipped state will slowly add, after adding, stir, under the high speed shear dispersion condition, be heated to 90 ℃ in 1 hour, then isothermal reaction 4 hours.After remove heating installation, stir cooling after, products therefrom is exactly the toughness reinforcing epoxy resin product of modified manometer silicon dioxide.
With 56.8g modified epoxy, 16.1g polypropylene glycol diglycidyl ether and 0.3g defoamer (BYK-141, the production of Germany BYK company) mix under the middling speed agitation condition, after a while with 26.8g solidifying agent (NX-2007, U.S. Ka Delai company produces) add and the short mix slaking after, brush immediately at pretreated steel structure surface, filming of making has following performance:
Shock resistance/cm:50
Snappiness/mm:1
Coating hardness: H
Sticking power/Mpa: 〉=12A/B
Salt fog resistance/h: 〉=800.
Embodiment 2
(1) preparation of modified manometer silicon dioxide
At first get 1.5gKH-550 and join the 49g dehydrated alcohol, then adding Glacial acetic acid, to regulate the pH value be 4, ultrasonic oscillation 15min is dissolved in dehydrated alcohol it fully.
Take 5.5g nanometer SiO
2, put into there-necked flask, pour the ethanol solution of the scattered KH-550 of 25g into, ultra-sonic dispersion 30min, then put into thermostat water bath, and under the stirring velocity of 450r/min, 75 ℃ of stirrings of constant temperature 4 hours.Cooling afterwards, centrifugation, 140 ℃ of dry 24h obtain the modified manometer silicon dioxide powder.
(2) the epoxy resin toughened preparation of modified manometer silicon dioxide
The 100g liquid epoxies is joined in reaction vessel, load onto the electrodynamictype homogenizer, be heated to 60 ℃, add 0.5g(by the amount of epoxy resin under whipped state) modified manometer silicon dioxide, slowly add, after adding, stir, under the high speed shear dispersion condition, be heated to 90 ℃ in 1 hour, then isothermal reaction 4 hours.After remove heating installation, stir cooling after, products therefrom is exactly the toughness reinforcing epoxy resin product of modified manometer silicon dioxide.
With 55.8g modified epoxy, 17.2g polypropylene glycol diglycidyl ether and 0.4g defoamer (BYK-141, the production of Germany BYK company) mix under the middling speed agitation condition, after a while with 26.6g solidifying agent (NX-2007, U.S. Ka Delai company produces) add and the short mix slaking after, brush immediately at pretreated steel structure surface, filming of making has following performance:
Shock resistance/cm:50
Snappiness/mm:1
Coating hardness: H
Sticking power/Mpa: 〉=12A/B
Salt fog resistance/h: 〉=800
Embodiment 3
(1) preparation of modified manometer silicon dioxide
At first get 2gKH-550 and join the 50g dehydrated alcohol, then adding Glacial acetic acid, to regulate the pH value be 3.6, ultrasonic oscillation 20 min are dissolved in dehydrated alcohol it fully.
Take 6g nanometer SiO
2, put into there-necked flask, pour the ethanol solution of the scattered KH-550 of 30g into, ultra-sonic dispersion 30min, then put into thermostat water bath, and under the stirring velocity of 450r/min, 75 ℃ of stirrings of constant temperature 4.5 hours.Cooling afterwards, centrifugation, 140 ℃ of dry 24h obtain the modified manometer silicon dioxide powder.
(2) the epoxy resin toughened preparation of modified manometer silicon dioxide
The 100g liquid epoxies is joined in reaction vessel, load onto the electrodynamictype homogenizer, be heated to 60 ℃, add 1g(by the amount of epoxy resin under whipped state) modified manometer silicon dioxide, slowly add, after adding, stir, under the high speed shear dispersion condition, be heated to 90 ℃ in 1 hour, then isothermal reaction 5 hours.After remove heating installation, stir cooling after, products therefrom is exactly the toughness reinforcing epoxy resin product of modified manometer silicon dioxide.
With 54.8g modified epoxy, 19.1g polypropylene glycol diglycidyl ether and 0.5g defoamer (BYK-141, the production of Germany BYK company) mix under the middling speed agitation condition, after a while with 25.6g solidifying agent (NX-2007, U.S. Ka Delai company produces) add and the short mix slaking after, brush immediately at pretreated steel structure surface, filming of making has following performance:
Shock resistance/cm:50
Snappiness/mm:1
Coating hardness: H
Sticking power/Mpa: 〉=12A/B
Salt fog resistance/h: 〉=800.
The examples of implementation of the above only are the present invention's preferred embodiment, are not to limit practical range of the present invention with this, therefore the variation that all shapes according to the present invention, principle are done all should be encompassed in protection scope of the present invention.