CN103112358B - Energy-saving self-excitation type retarding device - Google Patents

Energy-saving self-excitation type retarding device Download PDF

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Publication number
CN103112358B
CN103112358B CN201310077855.XA CN201310077855A CN103112358B CN 103112358 B CN103112358 B CN 103112358B CN 201310077855 A CN201310077855 A CN 201310077855A CN 103112358 B CN103112358 B CN 103112358B
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China
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retarder
energy
shaft
coil
self
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Expired - Fee Related
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CN201310077855.XA
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CN103112358A (en
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刘学军
刘存香
张尔利
林土淦
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Abstract

The invention discloses an energy-saving self-excitation type retarding device. The energy-saving self-excitation type retarding device comprises a self-excitation type retarder, a vehicle transmission shaft and a generator shaft. The retarder mainly comprises a retarder rotor disc, a retarder iron core and a retarder coil, and the self-excitation type retarder and a connector of the generator shaft are installed on the vehicle transmission shaft. When a vehicle brakes, the retarder iron core is driven to rotate by energy of motion of the running vehicle, so that an eddy current braking torque is generated on the retarder rotor disc. Besides, the energy of motion of the running vehicle is further used for driving the generator shaft to rotate, so that the energy of motion is transformed to electric energy and is stored in a storage battery through the work of a generator. According to the energy-saving self-excitation type retarding device, combined actions of retardance mechanisms of two types are adopted, so that the braking effect of the vehicle can be effectively and reliably guaranteed, and the aims of energy storage and energy saving are achieved. The energy-saving self-excitation type retarding device is reasonable in distribution, simple in structure, convenient to maintain and suitable to be installed and used in a motor bus and an electric car.

Description

Energy-saving self-excitation type retarding device
Technical field
The invention belongs to self-excitation retarder field, particularly relate to a kind of energy-saving self-excitation type retarding device.
Background technology
Along with people are to the lifting day by day of vehicle energy saving environmental protection and driving safety attention rate, the target that the effects of energy saving and emission reduction of vehicle and safety become more multi-vendor unremitting pursue how better can be improved.Car brakeing and energy-conservation in, traditional mechanical friction type drg relies on frequent or long mechanical friction to brake, in friction braking process, not only produce a large amount of toxic dust but also can cause brake wheel (dish) and friction lining (brake lining) overheated, cause brake efficiency to fail or even braking failure, this brake system all needs to be improved further in energy-conserving and environment-protective and safety traffic performance.And install retarder additional and can address these problems preferably.
Retarder makes (particularly the vehicle of the lower long slope) decelerates of vehicle in traveling or is stabilized in certain speed range but do not make the mechanism of vehicle immobilization.Europe, the United States, Deng developed country automotive field are are installed and used retarder, as the necessary complement of existing brake system of car on multiple rank passenger vehicle and medium-sized, heavy motor vehicle as gauge member.The retarder of the more ripe applicable entrucking of current technology has hydrodynamic retarder, current vortex retarder, permanent-magnet buffer etc., but they also exist shortcoming, as comparatively large in hydrodynamic retarder volume and weight, braking response is comparatively slow, and braking force is large by the impact of the speed of a motor vehicle; Current vortex retarder is slightly poor in energy-conservation; Permanent magnet type retarder lock torque is less and cannot regulate.Through retrieval, find the document or report that relate to about self-excitation retarder, as: the retarder assembly patent (application number 201010195447.0 with independent current source of Shenzhen Te Erjia, publication date on October 20th, 2010), utilize belt or gear to connect between the main shaft of power generation assembly and propeller-shaft; The self-excitation retarder that Sawafuji Electric Co., Ltd. of Japan produces structurally surpasses the application of power electrical equipment double-deck Self-inspired electric eddy current rail brake (application number 200520075634.X, publication date on November 01st, 2006) with Jiangsu is similar; Although TELMA company of media report France produces Self-inspired electric eddy current rail brake, has no its product.
Existing retarding device only achieves braking effect, not yet considers to be how the object that electrical power storage gets up to reach energy-conservation by automobile kinetic energy further.
Summary of the invention
The technical problem to be solved in the present invention be to provide a kind of rationally distributed, structure simple, both effectively can strengthen automobile brake effect can also be the energy-saving self-excitation type retarding device that electrical power storage is got up by automobile kinetic energy further.
For solving the problems of the technologies described above, the present invention is by the following technical solutions: energy-saving self-excitation type retarding device, comprise self-excitation retarder, propeller-shaft and generator shaft, self-excitation retarder forms primarily of retarder rotor dish, retarder iron core and retarder coil; Retarder rotor dish, antifriction-bearing box one and antifriction-bearing box two are all supported on propeller-shaft, and retarder rotor dish is connected with transmission shaft by flat key one, and thrust washer is tightly placed on transmission shaft; Retarder coil bracket supports retarder coil, and antifriction-bearing box one supports retarder coil bracket, magnetic clutch coil Moving plate, and antifriction-bearing box two supports generator shaft adaptor union bracing frame; Propeller-shaft is stepped shaft shape, retarder iron core and retarder coil are free-running fit, retarder iron core and magnetic clutch coil Moving plate are fastenedly connected, and magnetic clutch coil price fixing is fastenedly connected with magnetic clutch coil price fixing bracing frame and is connected with propeller-shaft by flat key two; The end of retarder rotor dish, rotor disk magnetic clutch coil and flange are connected by binding bolt; Rotor disk magnetic clutch adhesive dish is supported on generator shaft adaptor union bracing frame by the ball spring of both sides, ball spring and generator shaft adaptor union bracing frame are fastenedly connected, and generator shaft adaptor union bracing frame, contiguous block and generator shaft are connected by tightening screw.
For existing retarder Problems existing, inventor has devised this energy-saving self-excitation type retarding device, comprise self-excitation retarder, propeller-shaft and generator shaft, retarder forms primarily of retarder rotor dish, retarder iron core and retarder coil, self-excitation retarder, generator shaft adaptor union etc. are arranged on propeller-shaft, effectively can promote the space availability ratio of car chassis.When automobile brake, utilize the kinetic energy of running car to drive retarder iron core to rotate, thus produce current vortex lock torque on retarder rotor dish, make automobile slow; In addition, also control magnetic clutch by controller, retarder rotor dish is connected with generator shaft, utilizes the kinetic energy drive electrical generators axle of running car to rotate further, thus be that electrical power storage promotes automobile brake effect further in storage battery by its kinetic energy by generator operation.The present invention, by the combined action of the slow mechanism of two kinds of forms, can effectively reliably guarantee automobile brake effect and reach energy storage, energy-conservation object.The present invention is rationally distributed, structure is simple, maintaining is convenient, is suitable for installing and using on motorcoach and electronlmobil.
Accompanying drawing explanation
Fig. 1 is the structural representation of the energy-saving self-excitation type retarding device of the present invention.
Fig. 2 is the structural representation of the present invention's energy-saving self-excitation type retarding device transfer sub-disk magnetic clutch.
In figure: 1 propeller-shaft, 2 thrust washers, 3 retarder rotor dishes, 4 retarder iron cores, 5 retarder coils, 6 retarder coil brackets, 7 magnetic clutch coil Moving plates, 8 rotor disk magnetic clutch coils, 9 rotor disk magnetic clutch adhesive dishes, 10 generator shaft adaptor union bracing frames, 11 flat keys one, 12 antifriction-bearing boxs 1, 13 antifriction-bearing boxs 2 13, 14 flat keys two, 15 contiguous blocks, 16 tightening screws, 17 generator shafts, 18 binding bolts, 19 flanges, 20 ball springs, 21 magnetic clutch coil price fixings, 22 magnetic clutch coil price fixing bracing frames.
Detailed description of the invention
As Fig. 1 and shown, energy-saving self-excitation type retarding device of the present invention comprises self-excitation retarder, propeller-shaft 1 and generator shaft 17, and self-excitation retarder forms primarily of retarder rotor dish 3, retarder iron core 4 and retarder coil 5; Retarder rotor dish 3, antifriction-bearing box 1 and antifriction-bearing box 2 13 are all supported on propeller-shaft 1, and retarder rotor dish 3 is connected with transmission shaft 1 by flat key 1, and thrust washer 2 is tightly placed on transmission shaft 1, to prevent retarder rotor dish 3 end float misalignment; Retarder coil bracket 6 supports retarder coil 5, and antifriction-bearing box 1 supports retarder coil bracket 6, magnetic clutch coil Moving plate 7, and antifriction-bearing box 2 13 supports generator shaft adaptor union bracing frame 10; Propeller-shaft 1 is stepped shaft shape, retarder iron core 4 and retarder coil 5 are free-running fit, retarder iron core 4 and magnetic clutch coil Moving plate 7 are fastenedly connected, and magnetic clutch coil price fixing 21 is fastenedly connected with magnetic clutch coil price fixing bracing frame 22 and is connected with propeller-shaft 1 by flat key 2 14; The end of retarder rotor dish 3, rotor disk magnetic clutch coil 8 and flange 19 are connected by binding bolt 18; Rotor disk magnetic clutch adhesive dish 9 is supported on generator shaft adaptor union bracing frame 10 by the ball spring 20 of both sides, ball spring 20 and generator shaft adaptor union bracing frame 10 are fastenedly connected, and generator shaft adaptor union bracing frame 10, contiguous block 15 and generator shaft 17 are connected by tightening screw 16.
As depicted in figs. 1 and 2, principle of work and the control process of the energy-saving self-excitation type retarding device of the present invention are: when chaufeur steps on brake pedal, control magnetic clutch coil Moving plate 7 is energized by control unit, because retarder iron core 4 and retarder coil 5 are free-running fit, now move in the direction towards magnetic clutch coil price fixing 21 by magnetic clutch coil Moving plate 7, until combine.In conjunction with after, retarder iron core 4 will rotate around propeller-shaft 1, and produce alternating magnetic field in retarder coil 5, and then produce numerous current vortex on retarder rotor dish 3, hinder the rotation of propeller-shaft 1, thus play retarded acting.Meanwhile, control unit controls rotor disk magnetic clutch coil 8 and is energized, and rotor disk magnetic clutch adhesive dish 9 is under the effect of electromagnetic attraction, and the elastic force overcoming ball spring 20 moves towards the direction of rotor disk magnetic clutch coil 8, until combine.In conjunction with after, generator shaft adaptor union bracing frame 10 will rotate around propeller-shaft 1 jointly with retarder rotor dish 3, generator shaft adaptor union bracing frame 10 is rotated by contiguous block 15, tightening screw 16 drive electrical generators axle 17, after generator shaft 17 rotates, electrical power generators will be made, and accumulators is powered, this process, except reaching except retarded acting further, also achieves the object of energy regenerating.

Claims (1)

1. an energy-saving self-excitation type retarding device, comprises self-excitation retarder, propeller-shaft and generator shaft, and self-excitation retarder forms primarily of retarder rotor dish, retarder iron core and retarder coil; Retarder rotor dish, antifriction-bearing box one and antifriction-bearing box two are all supported on propeller-shaft, and retarder rotor dish is connected with transmission shaft by flat key one, and thrust washer is tightly placed on transmission shaft; Retarder coil bracket supports retarder coil, and antifriction-bearing box one supports retarder coil bracket, magnetic clutch coil Moving plate, and antifriction-bearing box two supports generator shaft adaptor union bracing frame; Propeller-shaft is stepped shaft shape, retarder iron core and retarder coil are free-running fit, retarder iron core and magnetic clutch coil Moving plate are fastenedly connected, and it is characterized in that: magnetic clutch coil price fixing is fastenedly connected with magnetic clutch coil price fixing bracing frame and is connected with propeller-shaft by flat key two; The end of retarder rotor dish, rotor disk magnetic clutch coil and flange are connected by binding bolt; Rotor disk magnetic clutch adhesive dish is supported on generator shaft adaptor union bracing frame by the ball spring of both sides, ball spring and generator shaft adaptor union bracing frame are fastenedly connected, and generator shaft adaptor union bracing frame, contiguous block and generator shaft are connected by tightening screw.
CN201310077855.XA 2013-03-12 2013-03-12 Energy-saving self-excitation type retarding device Expired - Fee Related CN103112358B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104989756B (en) * 2015-07-10 2018-10-16 刘存香 Electormagnetic braking sytem with electromagnetic clutch function and its control method
CN108233670A (en) * 2016-12-13 2018-06-29 郑州宇通客车股份有限公司 Current vortex retarder and the vehicle using the current vortex retarder
CN106994903B (en) * 2017-04-10 2019-11-26 江苏大学 A kind of split type self-excitation retarder of combination planetary gear mechanism
CN116001583B (en) * 2023-02-07 2023-11-17 湖北文理学院 Electromagnetic braking device, control method thereof and electric automobile

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2001056827A1 (en) * 2000-02-02 2001-08-09 Pacific Scientific Electro Kinetics Division Integrated retarder and accessory device
CN2832583Y (en) * 2005-09-12 2006-11-01 江苏超力电器有限公司 Self- inspired electric eddy current rail brake
CN101758778B (en) * 2010-02-05 2012-08-29 江苏大学 Current vortex retarder, generation/start integrated system and control method thereof
CN101871372B (en) * 2010-04-13 2013-01-23 江苏大学 Power generation method and device of hydro-dynamic retarder
CN101934738B (en) * 2010-10-25 2012-05-23 江苏大学 Double-rotor disc self-excited retarder and control method thereof

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Granted publication date: 20150610