CN103111223B - Ultrasonic wave industrial mixing homogenization installation and homogenization process - Google Patents
Ultrasonic wave industrial mixing homogenization installation and homogenization process Download PDFInfo
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- CN103111223B CN103111223B CN201310071046.8A CN201310071046A CN103111223B CN 103111223 B CN103111223 B CN 103111223B CN 201310071046 A CN201310071046 A CN 201310071046A CN 103111223 B CN103111223 B CN 103111223B
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Abstract
<b> the present invention relates to Ultrasonic wave industrial mixing homogenization installation and homogenization process </b><bGreatT.Gre aT.GT.Hyperacoustic generation has three kinds of methods usually, i.e. mechanical system, magnetic control oscillator and pierce oscillator.The electrical equipment price of excitation PZT (piezoelectric transducer) and magnetostrictive transducer is high, and process material is also measured few, and thus these two kinds of ultrasonic mixing above-mentioned are general only for the special applications of drug study room, seldom apply in industrial production.The development of mechanical type ultrasonic system, makes to carry out large-scale industry to feed liquid economically and is treated as possibility.The composition of </b><bGreatT.Gre aT.GT equipment of the present invention comprises </b><bGreatT.Gre aT.GT:</b><bGrea tT.GreaT.GT tank body (</b><bGreatT.Gre aT.GT6</b><bGrea tT.GreaT.GT), high-shear homogenizing machine (</b><bGreatT.Gre aT.GT5</b><bGrea tT.GreaT.GT) is arranged on above described tank body, static mixer (</b><bGreatT.Gre aT.GT3</b><bGrea tT.GreaT.GT) is connected with described tank body, mechanical type supersonic generator (</b><bGreatT.Gre aT.GT4</b><bGrea tT.GreaT.GT) is arranged on described tank interior, hydraulic system (</b><bGreatT.Gre aT.GT2</b><bGrea tT.GreaT.GT) is connected with described static mixer, hydraulic pump (</b><bGreatT.Gre aT.GT1</b><bGrea tT.GreaT.GT) is connected with described hydraulic system.The present invention is used for industry mixing homogenizing and uses.</b>
Description
technical field:
the present invention relates to a kind of Ultrasonic wave industrial mixing homogenizing arrange and adopt the fluid homogenization process of this equipment.
background technology:
hyperacoustic generation has three kinds of methods usually, i.e. mechanical system, magnetic control oscillator and pierce oscillator.The electrical equipment price of excitation PZT (piezoelectric transducer) and magnetostrictive transducer is high, and process material is also measured few, and thus these two kinds of ultrasonic mixing above-mentioned are general only for the special applications of drug study room, seldom apply in industrial production.The development of mechanical type ultrasonic system, makes to carry out large-scale industry to feed liquid economically and is treated as possibility.
external mechanical type supersonic generator development has been reported, and Germany, Britain are in laboratory stage, and they can obtain the emulsion containing 20% paraffin per ton by ultrasonic circulation process, and the past, without Ultrasonic machining, only can obtain the emulsion of 5% paraffin; Japan is with ultrasonic process emulsion with production high-quality shoe polish, and in addition, Japan is also making multiple impregnating fluid etc. for the ultrasonic mixing of textile industry.
domestic we comparatively early start the development of mechanical type supersonic generator, simultaneously in conjunction with static mixing gas, high-shear homogenizing machine, hydraulic system, blending tank and control system, form a set of efficient ultrasonic industry mixing homogenization installation, mix for liquid-liquid phase.
summary of the invention:
the object of this invention is to provide a kind of Ultrasonic wave industrial mixing homogenization installation.
above-mentioned object is realized by following technical scheme:
ultrasonic wave industrial mixing homogenization installation, its composition comprises: tank body, high-shear homogenizing machine is arranged on above described tank body, static mixer is connected with described tank body, mechanical type supersonic generator is arranged on described tank interior, hydraulic system is connected with described static mixer, and hydraulic pump is connected with described hydraulic system.
described Ultrasonic wave industrial mixing homogenization installation, described mechanical type. supersonic generator comprises interface sleeve, it is inner that jet blower is arranged on described interface sleeve, the body of described mechanical type supersonic generator is connected with described jet blower, sound pipe is helped to be connected with described interface sleeve, pole is connected with described jet blower, and it is inner that tooth shape reed is arranged on described pole; There is a narrow rectangular channel described jet blower front portion, the symmetry axis on the cutting edge alignment long limit of narrow rectangular channel of tooth shape reed, reed is clamped by body and pole, be enclosed in and help in sound pipe, the sound pipe that helps of described supersonic generator is cylinder-shaped sleeve with feed liquid tap hole, and resonant wedge is placed in cannula center, when reed resonance produces ultrasonic wave, help sound pipe that acoustic energy is concentrated, increase resonant wedge generation sound wave amplitude, improve mixed effect.
a kind of Ultrasonic wave industrial mixing of materials homogenization process, feed liquid more than two-phase to be mixed or two-phase, under the drive of hydraulic pump, jet blower is entered from entrance, jet blower outside does not have back pressure, successively through static mixer and mechanical type supersonic generator, after mixing, feed liquid is sent in tank body again, overflow system is provided with in pipeline, to ensure system pressure, feed liquid is from the narrow rectangular channel of jet blower, high velocity jet goes out, form high-speed jet directive resonant wedge cutting edge, owing to manufacturing and the reason of assembling aspect, there is deviation in resonant wedge cutting edge and jet-core region, generation is partially curved by high-speed jet impact power is uneven for knife-edge reed, produce eddy current and cavitation bubbles simultaneously, reed itself has screen resilience, make reed to partially bending towards counter motion, bubbles burst explosive force also forces tooth shape reed to the counter motion partially bent towards simultaneously, this process is gone round and begun again, and carry out control jet jet power by adjustment System pressure, make reed produce resonance by its natural frequency, inspire ultrasonic wave.
described Ultrasonic wave industrial mixing of materials homogenization process, described Gap size is 20x0.6mm2, when feed liquid to be gone out by jet blower narrow rectangular channel high velocity jet and impacts tooth shape reed mouth, just serve the effect of high-speed jet mixing, mixed liquor be broken be squeezed into less evenly drop, for a good basis has been laid in ultrasonic cavitation effect, and then through ultrasonic cavitation effect, a stable emulsion can produce rapidly.
beneficial effect:
1., if the present invention promotes at Fine Chemical, by the disposal ability of 4000 ls/h, equipment, by 8.6 ten thousand yuan/platform, is sold 30 covers, then can be realized 2,580,000 yuan of industrial output values, generate profit 90.3 ten thousand yuan.By per tour work in 6 hours, every day 2 classes, annual 240 working days, the electricity charge 0.6 yuan/degree meter, 7 treating capacities, high pressure homogenizer needs year power consumption expense 10.3680 ten thousand yuan, under similarity condition, this project excusing from death mixing and emulsifying device then just needs power consumption expense 0.9504 ten thousand yuan, has obvious energy-saving effect.Domestic daily chemical industry developed recently is rapid, existing hundreds of enterprises, and the industry needs disposal ability to be often below 500L/hr, develops middle-size and small-size ultrasonic processing equipment, will have market widely.
the sector device Host adds necessary corollary apparatus 5.6 ten thousand/platform cover meter, sells 50 covers, can realize 2,800,000 yuan of output values, make a profit 980,000 yuan.This project application prospect is extensive, except except the mixing and emulsifying application of the fuel oil-water system of fine chemistry industry, daily-use chemical industry, liquid shoe polish and industrial coating liquid etc., applies also very wide in food service industry.Such as in the ultrasonic process of catsup production, ability 180-360L/min, object is in order to pulverize tomato cell wall, and release pectin substance, improves viscosity.Through the ultrasonic emulsification operation of 2.1MPa pressure, the Bostiwick viscosity of 11.6% salt-free tomato adds 1.55cm.Do not increasing under solid content raw material prerequisite, obtaining finer and smoother quality than high pressure homogenizer, increasing productive rate and higher viscosity.
application prospect of the present invention is extensive, except except the mixing and emulsifying application of the fuel oil-water system of fine chemistry industry, daily-use chemical industry, liquid shoe polish and industrial coating liquid etc., applies also very wide in food service industry.
the present invention is better than general ultrasonic equipment and is when feed liquid to be gone out by jet blower narrow rectangular channel high velocity jet and impacts tooth shape reed mouth, just serve the effect of high-speed jet mixing, mixed liquor be broken be squeezed into less evenly drop, for a good basis has been laid in ultrasonic cavitation effect, and then through ultrasonic cavitation effect, a stable emulsion can produce rapidly.
accompanying drawing illustrates:
accompanying drawing 1 is front view of the present invention.
accompanying drawing 2 is partial sectional views of the mechanical type supersonic generator in accompanying drawing 1.
accompanying drawing 3 is sectional views of the mechanical type supersonic generator in accompanying drawing 1.
detailed description of the invention:
embodiment 1:
a kind of Ultrasonic wave industrial mixing homogenization installation, its composition comprises: tank body 6, high-shear homogenizing machine 5 is arranged on above described tank body, static mixer 3 is connected with described tank body, mechanical type supersonic generator 4 is arranged on described tank interior, hydraulic system 2 is connected with described static mixer, and hydraulic pump 1 is connected with described hydraulic system.
embodiment 2:
ultrasonic wave industrial mixing homogenization installation described in embodiment 1, described mechanical type supersonic generator comprises interface sleeve, it is inner that jet blower is arranged on described interface sleeve, the body of described mechanical type supersonic generator is connected with described jet blower, sound pipe is helped to be connected with described interface sleeve, pole is connected with described jet blower, and it is inner that tooth shape reed is arranged on described pole; There is a narrow rectangular channel described jet blower front portion, the symmetry axis on the cutting edge alignment long limit of narrow rectangular channel of tooth shape reed, reed is clamped by body and pole, be enclosed in and help in sound pipe, the sound pipe that helps of described supersonic generator is cylinder-shaped sleeve with feed liquid tap hole, and resonant wedge is placed in cannula center, when reed resonance produces ultrasonic wave, help sound pipe that acoustic energy is concentrated, increase resonant wedge generation sound wave amplitude, improve mixed effect.
embodiment 3:
ultrasonic wave industrial mixing of materials homogenization process, feed liquid more than two-phase to be mixed or two-phase, under the drive of hydraulic pump, jet blower is entered from entrance, jet blower outside does not have back pressure, successively through static mixer and mechanical type supersonic generator, after mixing, feed liquid is sent in tank body again, overflow system is provided with in pipeline, to ensure system pressure, feed liquid is from the narrow rectangular channel of jet blower, high velocity jet goes out, form high-speed jet directive resonant wedge cutting edge, owing to manufacturing and the reason of assembling aspect, there is deviation in resonant wedge cutting edge and jet-core region, generation is partially curved by high-speed jet impact power is uneven for knife-edge reed, produce eddy current and cavitation bubbles simultaneously, reed itself has screen resilience, makes reed to partially bending towards counter motion, and bubbles burst explosive force also forces tooth shape reed to the counter motion partially bent towards simultaneously, and this process is gone round and begun again, and carrys out control jet jet power by adjustment System pressure, makes reed
produce resonance by its natural frequency, inspire ultrasonic wave.
described Ultrasonic wave industrial mixing of materials homogenization process, described Gap size is 20x0.6mm2, when feed liquid to be gone out by jet blower narrow rectangular channel high velocity jet and impacts tooth shape reed mouth, just serve the effect of high-speed jet mixing, mixed liquor be broken be squeezed into less evenly drop, for a good basis has been laid in ultrasonic cavitation effect, and then through ultrasonic cavitation effect, a stable emulsion can produce rapidly.
Claims (1)
1. a Ultrasonic wave industrial mixing homogenization installation, its composition comprises: tank body, it is characterized in that: high-shear homogenizing machine is arranged on above described tank body, static mixer is connected with described tank body, mechanical type supersonic generator is arranged on described tank interior, hydraulic system is connected with described static mixer, and hydraulic pump is connected with described hydraulic system;
Described mechanical type supersonic generator comprises interface sleeve, it is inner that jet blower is arranged on described interface sleeve, the body of described mechanical type supersonic generator is connected with described jet blower, sound pipe is helped to be connected with described interface sleeve, pole is connected with described jet blower, and it is inner that tooth shape reed is arranged on described pole;
There is a narrow rectangular channel described jet blower front portion, the symmetry axis on the cutting edge alignment long limit of narrow rectangular channel of tooth shape reed, tooth shape reed is clamped by body and pole, be enclosed in and help in sound pipe, the sound pipe that helps of described mechanical type supersonic generator is cylinder-shaped sleeve with feed liquid tap hole, and tooth shape reed is placed in described cylindrical shroud tube hub, when the resonance of tooth shape reed produces ultrasonic wave, help sound pipe that acoustic energy is concentrated, increase tooth shape reed generation sound wave amplitude, improve mixed effect;
Described Ultrasonic wave industrial mixing homogenization installation is used to carry out mixing the method for homogenizing as described below: feed liquid more than two-phase to be mixed or two-phase, under the drive of hydraulic pump, jet blower is entered from entrance, jet blower outside does not have back pressure, successively through static mixer and mechanical type supersonic generator, after mixing, feed liquid is sent in tank body again, overflow system is provided with in pipeline, to ensure system pressure, feed liquid is from the narrow rectangular channel of jet blower, high velocity jet goes out, form high-speed jet directive tooth shape reed cutting edge, owing to manufacturing and the reason of assembling aspect, there is deviation in tooth shape reed cutting edge and jet-core region, generation is partially curved by high-speed jet impact power is uneven for tooth shape reed, produce eddy current and cavitation bubbles simultaneously, tooth shape reed itself has screen resilience, make tooth shape reed to partially bending towards counter motion, bubbles burst explosive force also forces tooth shape reed to the counter motion partially bent towards simultaneously, this process is gone round and begun again, and carry out control jet jet power by adjustment System pressure, make tooth shape reed produce resonance by its natural frequency, inspire ultrasonic wave,
By the disposal ability of 4000 ls/h, described narrow rectangular channel is of a size of 20x0.6mm
2when feed liquid to be gone out by jet blower narrow rectangular channel high velocity jet and impacts tooth shape reed mouth, just serve the effect of high-speed jet mixing, mixed liquor be broken be squeezed into less evenly drop, for a good basis has been laid in ultrasonic cavitation effect, and then through ultrasonic cavitation effect, a stable emulsion can produce rapidly.
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105130866A (en) * | 2015-09-22 | 2015-12-09 | 哈尔滨宝德生物技术股份有限公司 | Lutein preparation method adopting ultrasonic homogenizing mixing |
| CN107754705A (en) * | 2016-08-17 | 2018-03-06 | 温州飞龙聚氨酯设备工程有限公司 | A kind of pouring head mixed using hydrodynamic ultrasonic wave |
| CN107649063B (en) * | 2017-11-02 | 2023-08-29 | 黑龙江省科学院自动化研究所 | Nanometer material ultrasonic resonance emulsification blending device |
| CN109529689B (en) * | 2018-11-23 | 2021-05-14 | 杭州辰阳浸塑有限公司 | Ultrahigh-pressure homogenizer based on high-pressure flow velocity solution impact sound wave resonance |
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