Packing of product information online monitoring system and method on streamline
Technical field
The present invention relates to information management technique in product line, particularly packing of product information online monitoring system and method on a kind of streamline.
Background technology
The quality of product is the topmost problem that consumer worries always, and this worry is the quality from product itself on the one hand, the then more deception from fake and inferior commodities on the other hand.Businessman is in order to make the brand of self, improve the market competitiveness, strict quality supervision system has all been formulated in enterprises and industry inside, but from market environment, only also be nowhere near by enterprise oneself constraint sole mass, the whole society is more needed to exercise supervision management to commodity, make consumer can obtain ensureing any information of product quality anywhere or anytime, commodity are made to invest market from producing to, again in the whole process bought by consumer, can by effective supervision and management, such fake and inferior commodities of could fundamentally stopping enter certified products market.
The most initial and effective anti-counterfeiting information that product can be inquired about after in the future the information of the links of production phase become commodity, the streamline of current most enterprises has all formed stable running status, all can there is great risk in transformation, transform so will guarantee pipeline under the prerequisite not affecting efficiency, just need a kind of new technology to balance risk and object.Under so a kind of background, the planar bar code technology (i.e. " Z-code ") that applicant utilizes self to grasp is developed product on a set of pipeline and is carried out the management system of orderly management and information association, to facilitate the transformation to existing streamline.At present, a lot of enterprise product generally all just will can complete final packaging through multi-stage diffluence on streamline, and Management of Modern Physical Distribution, accomplish accurate management, needs to realize associating of product and packing case.After ensureing shunting, the order of product is a key place of current streamline transformation is also difficult point.
Summary of the invention
Task of the present invention is exactly will for above-mentioned technical matters, packing of product information online monitoring system on the streamline that product on a kind of management flow waterline that can be orderly is provided, this system be carry out orderly management by the product on pipeline, and then reaching the object that the information of product and the information of external packing are associated, this is inquiry merchandise resources, prevents the most effectively one of means of falsifying.The feature of native system is that automaticity is high in whole process, simple to the transformation of production line.
Technological means: the invention discloses packing of product information online monitoring system on a kind of streamline, comprise one for transmitting the main belt of the product being printed on image in 2 D code mark, a diversion mechanism is connected with main belt, the other end of diversion mechanism is connected with the shunting travelling belt of more than two, the shunting other end of travelling belt is connected with the boxing mechanism of product, be equipped with the sensor for counting at the inflow end of every bar shunting travelling belt and outflow end, sensor is all connected with a server; Wherein:
Sensor for counting: for recording the product number flowing into and flow out shunting travelling belt respectively;
Server, comprises memory module and statistical module: the signal that itself and sensor send through the two-dimensional code data of the product of main belt, and mates by memory module storage flow; Statistical module utilizes the sensor signal received, and by logical operation, the product on each bar shunting travelling belt is carried out ordered arrangement and obtains the order of product introduction package mechanism;
Server is provided with a front end data receiving port, and product its 2 D code information before entering main belt sends into described memory module by data receiver oral instructions.
Or comprise image in 2 D code acquisition module, this image in 2 D code acquisition module is arranged on main belt and is connected with server, for gathering product image in 2 D code data, sending it back the decoding of described server analysis, setting up the Product stack before shunting; And comprising a rejecting module, this module installation is between image in 2 D code acquisition module and described diversion mechanism, and its effect is rejected from main belt by the product that image in 2 D code acquisition module can not identify.Image in 2 D code acquisition module comprises high-speed industrial camera and photoelectric sensor, and photoelectric sensor arrives get phase position for responding to product, and sends signal and control the shooting of high-speed industrial camera and get phase.
And being connected with two-dimension code recognition device with server electric signal, this two-dimension code recognition device is for when shunting the Product stack multilated on travelling belt, and revise Product stack, two-dimension code recognition device is a radio scan rifle.
The invention also discloses a kind of packing of product information on-line monitoring method on streamline, the method realizes based on packing of product information online monitoring system on above-mentioned streamline, according to the different phase of product process on streamline, comprises the following steps:
A, enter diversion mechanism before, server obtain product 2 D code information, store 2 D code information carry out shunting front sequence according to the queue of product;
B, enter diversion mechanism after, the signal that the sensor that server is arranged on shunting travelling belt inlet end according to each sends it back carries out logical operation, obtain number and the Product stack of product on every bar shunting travelling belt, and the sensor identification signal of each product and its 2 D code information are matched;
C, shunt travelling belt runs time, if Product stack changes, then utilize the Product stack of two-dimension code recognition device to travelling belt to modify;
D, when being about to flow out shunting travelling belt, the sensor record being arranged on shunting travelling belt outflow end is utilized to enter product number and the order of boxing mechanism.
In a step, product 2 D code information is collected by the front-end equipment before being arranged on main belt, and send server to; Or in a step, product 2 D code information is by the image in 2 D code acquisition module collection be arranged on main belt, and send it back server analysis decoding, discernible information is stored; When running into unrecognizable image in 2 D code, notice is rejected module and is rejected from main belt by corresponding product.
Beneficial effect: 1, simple to existing streamline reforming mode, only need arrange sensing counter at the import and export place of every bar shunt line, or on main stream line, arrange image in 2 D code acquisition module simultaneously; 2, transform small scale, original efficiency of pipeline can not have an impact; 3, automaticity is high, basic without the need to manual intervention in whole process.
Accompanying drawing explanation
Fig. 1 is schematic diagram of the present invention.
Embodiment
Embodiment 1:
The invention discloses packing of product information online monitoring system on a kind of streamline, be characterized in that the count signal by the 2 D code information of product and sensor collect matches, orderly management is carried out to the queue of product.As shown in Figure 1, comprise one for transmitting the main belt 1 of the product being printed on image in 2 D code mark, a diversion mechanism 2 is connected with main belt, the other end of diversion mechanism 2 is connected with two shunting travelling belt LineA and LineB, the shunting other end of travelling belt is connected with the boxing mechanism of product, sensors A 1 for counting and B1 is equipped with at the inflow end of every bar shunting travelling belt, sensors A 2 for counting and B2 is equipped with at the outflow end of every bar point flow sensor, sensor is all connected with a server (not indicating in figure), and be connected with a two-dimension code recognition device 5 with server electric signal, image in 2 D code acquisition module 3 and rejecting module 4.Image in 2 D code acquisition module 3 is arranged on main belt and is connected with server, rejects module 4 and is arranged between image in 2 D code acquisition module 3 and diversion mechanism 2, wherein:
Sensor for counting: for recording the product number flowing into and flow out shunting travelling belt respectively;
Server, comprises memory module and statistical module: the signal that itself and sensor send through the two-dimensional code data of the product of main belt, and mates by memory module storage flow; Statistical module utilizes the sensor signal received, and by logical operation, the product on each bar shunting travelling belt is carried out ordered arrangement and obtains the order of product introduction package mechanism;
Two-dimension code recognition device: be a radio scan rifle, for when shunting the Product stack multilated on travelling belt, revises Product stack;
Image in 2 D code acquisition module: for gathering product image in 2 D code data, sends it back the decoding of described server analysis, sets up the Product stack before shunting.This module comprises high-speed industrial camera and photoelectric sensor, and photoelectric sensor arrives get phase position for responding to product, and sends signal and control the shooting of high-speed industrial camera and get phase.
Reject module: be arranged between image in 2 D code acquisition module and diversion mechanism, its effect is rejected from main belt by the product that image in 2 D code acquisition module can not identify.
Above-described embodiment is the general type of system disclosed in this invention, does not mainly have the situation of record product queue when entering main belt for product.For some streamlines, product has just been formed at the front end system be connected with this system and has been recorded Product stack, now only need arrange a front end data receiving port on the server, the queuing message that product was formed before entering main belt sends into memory module by data receiver oral instructions.
Embodiment 2:
The invention also discloses a kind of packing of product information on-line monitoring method on streamline, the method realizes based on packing of product information online monitoring system on above-mentioned streamline, according to the different phase of product process on streamline, comprises the following steps:
A, enter diversion mechanism before, server obtain product 2 D code information, store 2 D code information carry out shunting front sequence according to the queue of product;
B, enter diversion mechanism after, the signal that the sensor that server is arranged on shunting travelling belt inlet end according to each sends it back carries out logical operation, obtain number and the Product stack of product on every bar shunting travelling belt, and the sensor identification signal of each product and its 2 D code information are matched;
C, shunt travelling belt runs time, if Product stack changes, such as found substandard product, product need have been rejected from shunting travelling belt, now then utilize the Product stack of two-dimension code recognition device to travelling belt to modify;
D, when being about to flow out shunting travelling belt, the sensor record being arranged on shunting travelling belt outflow end is utilized to enter product number and the order of boxing mechanism.
After the above step, product will be boxed mechanism's packaging, and on packing case, stamp Quick Response Code mark, and carries out information association, completes associating of extranal packing box and product.
In a step, product 2 D code information is collected by the front-end equipment before being arranged on main belt, and send server to; Or in a step, product 2 D code information is by the image in 2 D code acquisition module collection be arranged on main belt, and send it back server analysis decoding, discernible information is stored; When running into unrecognizable image in 2 D code, notice is rejected module and is rejected from main belt by corresponding product.