CN103101117B - Tube sawing machine rotary cutting tool changing mechanism - Google Patents
Tube sawing machine rotary cutting tool changing mechanism Download PDFInfo
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- CN103101117B CN103101117B CN201310013600.7A CN201310013600A CN103101117B CN 103101117 B CN103101117 B CN 103101117B CN 201310013600 A CN201310013600 A CN 201310013600A CN 103101117 B CN103101117 B CN 103101117B
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Abstract
The invention provides a tube sawing machine rotary cutting tool changing mechanism which comprises a turning support, a rotary platform, a bottom support seat, and a positioning guide rail. The rotary support can fix different cutting tools and enable the cutting tools to rotate 180 degrees around the platform to achieve change of the cutting tools. The rotary platform and the positioning platform are respectively fixed on the bottom support seat. The rotary platform achieves rotation of the turning support. The positioning guide rail restrains direction of feed movement of the cutting tools. The tube sawing machine rotary cutting tool changing mechanism combines working advantages of a diamond rope sawing machine and a switch blade tube sawing machine, uses the diamond rope sawing machine to grind and cut during the process of cutting non-metal materials of the outer layer of the tube, uses the rotary tool changing mechanism to conduct rapid change of the switch blade tube sawing machine,and complete cutting of steel tubes with the switch blade tube sawing machine during cutting metal materials of the inner layer of the tube, combines the advantages and finishes cutting of oil transportation compound tubes and improves cutting efficiency.
Description
Technical field
What the present invention relates to is a kind of pipe cutting apparatus, specifically compound pipeline complex pipeline cutting operation auxiliary body.
Background technology
Pipeline under the ocean generally has mono-layer tube and bimetallic tube two kinds, and mono-layer tube primary structure covers one deck armored concrete outside monolayer steel pipe, and bimetallic tube primary structure is added with heat-insulation layer in the middle of two-layer steel pipe, and compound pipeline complex pipeline is referred to as by these two kinds of pipelines.
Subaqueous pipe saw is a kind of equipment adopting sawing mode to carry out compound pipeline complex pipeline cutting, and mainly contain diamond saw rope and two kinds, carbide alloy high strength saw blade by cutting tool difference, the former is called diamond-wire saw, latter weighlock blade pipe saw.Diamond-wire saw is applicable to cutting non-metal material, and cutting metal material efficiency is low, and guillotine type pipe saw is then contrary, and namely during cutting metal, efficiency is high, and cutting non-metal material efficiency is low.
By consulting both at home and abroad about diamond-wire saw and guillotine type pipe saw document, wherein representative documents [1-3] is as follows:
Documents 1: bend extra large rosy clouds, Zhao Jie, Zhang Lan; Lee's Peng. hydraulic brake blade pipe cutting machine designs. lathe and hydraulic pressure .2009 (03), describe the guillotine type pipe saw that E.H.wachs company of the U.S. produces, it cuts for level or vertical submarine pipeline, can cut different materials, the submarine pipeline of thickness.This guillotine type pipe saw can cut the pipeline of φ 50-610mm.This pipe saw utilizes V-block to carry out centering location, then clamps with chain, can realize accurately cutting, and cut surface is smooth, and operating efficiency is high.This pipe saw can change multiple saw blade, to adapt to steel pipe, and the cutting of concrete and plastics etc.
Documents 2: Meng Qingxin, Cao Liwen, Wang Liquan, Zhang Zhonglin. the research of cutting technology of underwater diamond wire saw. Harbin Engineering University journal .2006 (03), propose cutting technology of underwater diamond wire saw, describe composition and the operation principle of underwater diamond rope saw, analyze the course of work of rope saw critical piece, calculate and determine the kinetic parameter of rope saw hydraulic system.Finally, cutting test has been carried out to offshore oilfield pipeline, relation between the Cutting Process parameter obtaining rope saw, can measure tension force and the radial cuts displacement of wire saw beading rope by test and monitoring system, according to the data point reuse cutting parameter measured and the whole cutting process of control.
Contrast patent 3: Wang Liquan, Zhang Bo etc. a kind of underwater rope saw cutting machine (patent No. ZL200810209831.4) discloses a kind of underwater rope saw cutting machine, it comprises feed mechanism, is arranged on the clamping device of feed mechanism bottom, is arranged on the cutting mechanism on feed mechanism.The rope saw cutting machine of this invention is compared with the various rope saw cutting machines existed at present, its difference is exactly make use of the stability that feed mechanism that triangle fixes strengthens work, the strainer of making a concerted effort can be measured, the floating drum of buoyancy can be changed under water, gear shift mode can be adopted to excise damaged submarine pipeline, the demand of various pipeline can be adapted to, rope saw cutting machine is had stronger universal, operability, simultaneously, owing to have employed the tensioning apparatus of force snesor, can regulate tensile force, there will not be the situation of saw rope over-tension, its security have also been obtained guarantee.
Can be drawn by documents: when document [1] guillotine type pipe saw cuts under water, artificial replacing saw blade is very difficult, therefore, saw blade can not be changed during usual imderwater cutting pipeline operations, only cut with hacksaw, therefore efficiency is high when cutting metal material, and cutting non-metal material ages rate is low, and underwater synthetic cutting efficiency is not high.Equally, document [2-3] only cuts with diamond rope saw, high in cutting non-metal material ages rate, and during cutting metal, efficiency is low, and equally, underwater synthetic cutting efficiency is not high yet.
Summary of the invention
The object of the present invention is to provide and the pipe saw swinging of comprehensively diamond-wire saw and guillotine type pipe saw operation advantage can change cutting implement mechanism.
The object of the present invention is achieved like this:
Pipe saw swinging of the present invention changes cutting implement mechanism, it is characterized in that: comprise swinging mounting, revolving dial, swinging mounting comprises front support stand, rear support stand, center steering axle, auxiliary support structure, revolving dial comprises upper end cover, supporting base, oscillating oil cylinder, upper end cover to be inlayed with supporting seat coordinate by being rotated liner, also thrust bearing is studded with between upper end cover and supporting seat, supporting base fixed head is fixed with below supporting base, oscillating oil cylinder is fixed on supporting base fixed head, center steering axle connects oscillating oil cylinder by oscillating oil cylinder output shaft, front support stand, rear support stand is arranged on center steering axle bilateral symmetry position and is installed on upper end cover, between front support stand and center steering axle, be connected respectively between rear support stand and center steering axle, auxiliary support structure comprises supplemental support front bar, supplemental support rear bar, supplemental support front bar, supplemental support rear bar is connected by the supplemental support rotating shaft be arranged on upper end cover, supplemental support rear bar studs with trapezoidal tongue, front supporting bracket, rear supporting bracket has trapezoidal groove, tongue and fit depressions make supplemental support rear bar can move up and down along front supporting bracket or rear supporting bracket.
The present invention can also comprise:
1, described auxiliary support structure comprises two groups, passes through respective tongue and fit depressions respectively with front supporting bracket and rear supporting bracket.
2, bottom support bracket, positioning guide rail is also comprised, bottom support bracket comprises main bearing, both sides support plate, location guide, positioning guide rail comprises fromer rail, rear rail, main bearing is fixedly connected with both sides support plate, location guide is arranged between the support plate of both sides, and fromer rail, rear rail take reverse symmetry mounting means to connect both sides support plate respectively.
3, upper end cover is arranged thrust bearing seal cover, thrust bearing seal cover is connected with center steering axle and realizes center steering axle and axially locate, in supporting seat, oscillating oil cylinder output shaft is other arranges spindle locking nut, spindle locking nut realizes center steering axle axially lower location, journal bearing and lower radial bearing are set between center steering axle and supporting base, realize center steering axle axial location further.
Advantage of the present invention is: the present invention can comprehensively diamond-wire saw and guillotine type pipe saw operation advantage, namely grinding cutting is carried out when cutting pipeline outer-layer nonmetallic materials with diamond rope saw, then when cutting nexine metal material, change facility mechanism by this swinging and carry out guillotine type pipe saw rapid translating, the cutting of steel pipe is completed with guillotine type pipe saw, so just can complete the cutting of oil transportation compound pipeline complex pipeline in conjunction with the advantage of the two, can cutting efficiency be improved.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is side view of the present invention;
Fig. 3 is top view of the present invention;
Fig. 4 is the partial enlarged drawing of Fig. 1;
Fig. 5 is replaceable cutting implement pipe saw structure front view under water of the invention process;
Fig. 6 is replaceable cutting implement pipe saw structure side view under water of the invention process;
Fig. 7 is replaceable cutting implement pipe saw structure dorsal view under water of the invention process.
Detailed description of the invention
Below in conjunction with accompanying drawing citing, the present invention is described in more detail:
Composition graphs 1 ~ 7, changes facility mechanism and is made up of swinging mounting 1, revolving dial 2, bottom support bracket 3, positioning guide rail 4 assembly.Swinging mounting 1 is made up of the part such as front supporting bracket 1-1, center steering axle 1-2, support attachment bolt 1-3, nut 1-4, rear supporting bracket 1-5, auxiliary attachment bolt 1-6, supplemental support front bar 1-7, supplemental support rotating shaft 1-8, supplemental support rear bar 1-9, auxiliary attachment bolt 1-10.Revolving dial 2 is by upper end cover 2-1, rotate liner 2-2, supporting seat 2-3, thrust bearing 2-4, upper journal bearing 2-5, upper positioning sleeve 2-6, spindle locking nut 2-7, oscillating oil cylinder hold-down nut 2-8, oscillating oil cylinder set bolt 2-9, oscillating oil cylinder 2-10, thrust bearing seal cover 2-11, top cover labyrinth set bolt 2-12, lower radial bearing 2-13, lower positioning sleeve 2-14, lower sealing cover set bolt 2-15, lower sealing cover 2-16, supporting seat hold-down nut 2-17, supporting seat set bolt 2-18, supporting seat fixed head 2-19, linking bond 2-20, the part compositions such as oscillating oil cylinder output shaft 2-21.Bottom support bracket 3 is made up of parts such as both sides support plate 3-1, lock sleeve 3-2, location guide 3-3, main bearing 3-4.Positioning guide rail 4 is connected and fixed the part such as plate 4-3, bearing rib 4-4, bearing connecting bolt 4-5, rear rail 4-6 by fromer rail 4-1, connecting bolt 4-2, right angle and forms.
Pipe saw swinging is changed cutting implement mechanism and is made up of swinging mounting 1, revolving dial 2, bottom support bracket 3, positioning guide rail 4 assembly.Described swinging mounting 1 can be fixed different cutting implement and realize cutting implement replacing operation around revolving dial 180 ° of rotations.Described revolving dial 2 is separately fixed on bottom support bracket 3 with positioning guide rail 4, and revolving dial 2 realizes the rotary motion of swinging mounting 1, the direction of feed motion of positioning guide rail 4 constraint cutting implement.
Described swinging mounting 1 assembly comprises the part such as front supporting bracket 1-1, center steering axle 1-2, support attachment bolt 1-3, nut 1-4, rear supporting bracket 1-5, auxiliary attachment bolt 1-6, supplemental support front bar 1-7, supplemental support rotating shaft 1-8, supplemental support rear bar 1-9, auxiliary attachment bolt 1-10.Described back and front supporting support is separately fixed on center steering axle 1-2 bilateral symmetry position by support attachment bolt 1-3, the lower surface of supporting bracket contacts with the upper end cover 2-1 of revolving dial 2, namely supports the weight of bearing swinging mounting 1 by the upper end cover 2-1 of revolving dial 2.Described supplemental support rear bar 1-9 studs with trapezoidal tongue, match with the trapezoidal groove that back and front supporting support has, supplemental support rear bar 1-9 mono-aspect can move up and down along back and front supporting support, and on the other hand, emboss pit coordinates other direction free degree having fettered supplemental support rear bar 1-9.Described supplemental support rear bar 1-9 is rigidly connected by supplemental support rotating shaft 1-8 and supplemental support front bar 1-7, and supplemental support front bar 1-7 to be fixed with cutting implement by attachment bolt and to be connected, and retraining the cutting implement connected can only move up and down.
Described revolving dial comprises upper end cover 2-1, rotate liner 2-2, supporting seat 2-3, thrust bearing 2-4, upper journal bearing 2-5, upper positioning sleeve 2-6, spindle locking nut 2-7, oscillating oil cylinder hold-down nut 2-8, oscillating oil cylinder set bolt 2-9, oscillating oil cylinder 2-10, thrust bearing seal cover 2-11, top cover labyrinth set bolt 2-12, lower radial bearing 2-13, lower positioning sleeve 2-14, lower sealing cover set bolt 2-15, lower sealing cover 2-16, supporting seat hold-down nut 2-17, supporting seat set bolt 2-18, supporting seat fixed head 2-19, linking bond 2-20, the part compositions such as oscillating oil cylinder output shaft 2-21.Described upper end cover 2-1 to inlay with supporting seat 2-3 coordinate by rotating liner 2-2, thrust bearing 2-4 is also studded with between upper end cover 2-1 and supporting seat 2-3, like this, upper end cover 2-1 can rotate along supporting seat 2-3 around center steering axle 1-2, and namely support rotating support 1 realizes rotating.Described center steering axle 1-2 is fixed by upper and lower journal bearing, and bottom and oscillating oil cylinder output shaft 2-21 are connected by linking bond 2-20 and realize rotating.Described thrust bearing seal cover 2-11 is fixed on axially location upper end cover realizing center steering axle 1-2 by set bolt 2-12, and axially lower location is realized by spindle locking nut 2-7, lower radial bearing is located by lower sealing cover 2-16, and lower sealing cover 2-16 is fixed on supporting seat endoporus by set bolt.
Described bottom support bracket comprises the parts such as both sides support plate 3-1, lock sleeve 3-2, location guide 3-3, main bearing 3-4.Described main bearing 3-4 and both sides support plate 3-1 is integrally welded, is carried out the location of both sides support plate 3-1 by four location guide 3-3, is realized the locking of location by lock sleeve 3-2.Described revolving dial 2 is fixed on main bearing by base set bolt.
The parts such as described positioning guide rail comprises fromer rail 4-1, connecting bolt 4-2, right angle is connected and fixed plate 4-3, bearing rib 4-4, bearing connecting bolt 4-5, rear rail 4-6.Described forward and backward guide rail is fixed on right angle by connecting bolt 4-2 and is connected and fixed on plate 4-3, right angle is connected and fixed plate 4-3 and is fixed on bottom support bracket side plate 3-1 by attachment bolt again, rear rail 4-6 plays the effect of work cutting implement mobile guide, fromer rail 4-1 then plays inoperative cutting implement fixation, and reverse symmetry mounting means taked by forward and backward guide rail.
The subaqueous pipe saw of replaceable facility changes facility mechanism by the present invention, plug-in strip saw cutting machine tool 5, diamond rope saw cutting implement 6, clamp system 7 form.In plug-in strip saw cutting machine tool 5, hydraulic motor 5-1 driven gear 5-2 moves up and down along being fixed on front supporting bracket 1-1 upper rack 5-3, supplemental support rear bar 1-9 is rigidly connected by supplemental support rotating shaft 1-8 and supplemental support front bar 1-7, supplemental support front bar 1-7 is connected with plug-in strip saw frame frame 5-5 by attachment bolt 1-10, when plug-in strip saw frame frame 5-5 moves up and down, the trapezoidal tongue of supplemental support rear bar 1-9, along the accompany movement of front supporting bracket 1-1 upper groove, namely retrains other direction freedom of motion of plug-in strip saw cutting machine tool.In like manner, when after replacing facility, in diamond rope saw cutting implement 6, hydraulic motor 6-1 driven gear 6-2 moves up and down along being fixed on rear supporting bracket 1-5 upper rack 6-3, supplemental support rear bar 1-9 is rigidly connected by supplemental support rotating shaft 1-8 and supplemental support front bar 1-7, supplemental support front bar 1-7 is connected with rope saw framework 6-5 by attachment bolt 1-10, when the saw frame frame 6-5 that restricts moves up and down, the trapezoidal tongue of supplemental support rear bar 1-9 is along the accompany movement of rear supporting bracket 1-5 upper groove, equally, other direction freedom of motion of emboss pit fiting constraint rope saw.Plug-in strip saw frame frame 5-5, rope saw frame frame 6-5 are provided with convex block 5-4,6-4, can move up and down along forward and backward guide rail 4-1,4-6 respectively.Clamp system 7 is fixed in bottom support bracket 3, realizes the effect of pipeline clamping.
Operation principle of the present invention:
When subaqueous pipe saw starts to cut composite oil pipeline, the material first contacting pipeline outer-layer is nonmetallic materials, now adopts diamond rope saw cutting implement 6 to cut, when cutting non-metallic layer and touching nexine metal material, need to cut with plug-in strip saw cutting machine tool 5, the action changing cutting implement will be carried out, specifically: in rope saw cutting implement 6, hydraulic motor 6-2 reverses, rope saw frame frame 6-5 moves up, meanwhile, in plug-in strip saw cutting machine tool 5 hydraulic motor 5-1 also driven gear 5-2 reverse, plug-in strip saw frame frame 5-5 also moves up, as convex block 6-4, 5-4 moves out rear rail 4-6, after 4-1, oscillating oil cylinder 2-10 oil-feed turns clockwise 180 ° by the spacing oscillating oil cylinder output shaft 2-21 that makes, output shaft 2-21 drives center steering axle 1-2 to rotate 180 ° by key 2-20, before center steering axle 1-2 is driven by support attachment bolt 1-3, rear supporting bracket 1-1, 1-5 rotates 180 °, like this, rope saw cutting implement 6 and plug-in strip saw cutting machine tool 5 turn clockwise 180 ° of symmetrical reversing of position, afterwards, convex block 6-4, 5-4 aims at guide rail 4-6 respectively, 4-1, in rope saw cutting implement 6, hydraulic motor 6-2 rotates forward, rope saw frame frame 6-5 moves down, after convex block 6-4 enters into guide rail 4-1, spacing stopping is fixed, simultaneously, plug-in strip saw cutting machine tool 5 hydraulic motor 5-2 also rotates forward, plug-in strip saw frame frame 5-5 moves down, convex block 5-4 enters in guide rail 4-6 and guides plug-in strip saw frame frame 5-5 to move downward the cutting that pipe cutting place carries out metal material.When again contacting nonmetallic materials after metal material cutting, by again carrying out restrict saw cutting implement 6 and the conversion of plug-in strip saw cutting machine tool 5, carry out the cutting of nonmetallic materials, like this, in conjunction with both advantage carry out the cutting of oil transportation compound pipeline complex pipeline, can cutting efficiency be improved.
Claims (5)
1. pipe saw swinging changes cutting implement mechanism, it is characterized in that: comprise swinging mounting, revolving dial, swinging mounting comprises front support stand, rear support stand, center steering axle, auxiliary support structure, revolving dial comprises upper end cover, supporting base, oscillating oil cylinder, upper end cover to be inlayed with supporting seat coordinate by being rotated liner, also thrust bearing is studded with between upper end cover and supporting seat, supporting base fixed head is fixed with below supporting base, oscillating oil cylinder is fixed on supporting base fixed head, center steering axle connects oscillating oil cylinder by oscillating oil cylinder output shaft, front support stand, rear support stand is arranged on center steering axle bilateral symmetry position and is installed on upper end cover, between front support stand and center steering axle, be connected respectively between rear support stand and center steering axle, auxiliary support structure comprises supplemental support front bar, supplemental support rear bar, supplemental support front bar, supplemental support rear bar is connected by the supplemental support rotating shaft be arranged on upper end cover, supplemental support rear bar studs with trapezoidal tongue, front supporting bracket, rear supporting bracket has trapezoidal groove, tongue and fit depressions make supplemental support rear bar can move up and down along front supporting bracket or rear supporting bracket.
2. pipe saw swinging according to claim 1 changes cutting implement mechanism, it is characterized in that: described auxiliary support structure comprises two groups, passes through respective tongue and fit depressions respectively with front supporting bracket and rear supporting bracket.
3. pipe saw swinging according to claim 1 and 2 changes cutting implement mechanism, it is characterized in that: also comprise bottom support bracket, positioning guide rail, bottom support bracket comprises main bearing, both sides support plate, location guide, positioning guide rail comprises fromer rail, rear rail, main bearing is fixedly connected with both sides support plate, location guide is arranged between the support plate of both sides, and fromer rail, rear rail take reverse symmetry mounting means to connect both sides support plate respectively; Described revolving dial and positioning guide rail are separately fixed on bottom support bracket.
4. pipe saw swinging according to claim 1 and 2 changes cutting implement mechanism, it is characterized in that: upper end cover is arranged thrust bearing seal cover, thrust bearing seal cover is connected with center steering axle and realizes center steering axle and axially locate, in supporting seat, oscillating oil cylinder output shaft is other arranges spindle locking nut, spindle locking nut realizes center steering axle axially lower location, journal bearing and lower radial bearing are set between center steering axle and supporting base, realize center steering axle axial location further.
5. pipe saw swinging according to claim 3 changes cutting implement mechanism, it is characterized in that: upper end cover is arranged thrust bearing seal cover, thrust bearing seal cover is connected with center steering axle and realizes center steering axle and axially locate, in supporting seat, oscillating oil cylinder output shaft is other arranges spindle locking nut, spindle locking nut realizes center steering axle axially lower location, journal bearing and lower radial bearing are set between center steering axle and supporting base, realize center steering axle axial location further.
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CN201310013600.7A CN103101117B (en) | 2013-01-15 | 2013-01-15 | Tube sawing machine rotary cutting tool changing mechanism |
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CN201310013600.7A CN103101117B (en) | 2013-01-15 | 2013-01-15 | Tube sawing machine rotary cutting tool changing mechanism |
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CN103101117B true CN103101117B (en) | 2014-12-17 |
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Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107598273B (en) * | 2017-09-07 | 2024-03-15 | 上海交大海科检测技术有限公司 | Under-mud cutting device and method for dismantling marine abandoned oil well platform pipe |
CN112958836B (en) * | 2021-02-20 | 2022-04-05 | 哈尔滨工程大学 | Underwater detachable modular diamond wire saw |
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EP0007263A1 (en) * | 1978-06-27 | 1980-01-23 | Jean Vierstraete | Improvements in straight or oblique cutting machines, which can be integrated into a boring machine |
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CN200960564Y (en) * | 2006-10-17 | 2007-10-17 | 廖慧娟 | Band saw capable of fast changing saw belt |
CN201128080Y (en) * | 2007-12-24 | 2008-10-08 | 中国海洋石油总公司 | Clamping device of underwater diamond rope saw |
CN101444921A (en) * | 2008-12-30 | 2009-06-03 | 哈尔滨工程大学 | Underwater rope saw cutting machine |
CN201309027Y (en) * | 2008-12-04 | 2009-09-16 | 陈武 | Pipe cutter |
CN101612683A (en) * | 2009-07-17 | 2009-12-30 | 哈尔滨工程大学 | Underwater horizontal type diamond-wire saw |
CN102229009A (en) * | 2011-04-14 | 2011-11-02 | 哈尔滨工程大学 | Variable structure adaptive feed type rope saw |
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2013
- 2013-01-15 CN CN201310013600.7A patent/CN103101117B/en not_active Expired - Fee Related
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0007263A1 (en) * | 1978-06-27 | 1980-01-23 | Jean Vierstraete | Improvements in straight or oblique cutting machines, which can be integrated into a boring machine |
CN2085715U (en) * | 1990-10-17 | 1991-10-02 | 王修琪 | Turnover working table for woodworking band sawing machine |
CN2448490Y (en) * | 2000-10-26 | 2001-09-19 | 武汉市高雄电力设备有限公司 | Semi-automatic reciprocative tube-sawing machine |
CN200960564Y (en) * | 2006-10-17 | 2007-10-17 | 廖慧娟 | Band saw capable of fast changing saw belt |
CN201128080Y (en) * | 2007-12-24 | 2008-10-08 | 中国海洋石油总公司 | Clamping device of underwater diamond rope saw |
CN201309027Y (en) * | 2008-12-04 | 2009-09-16 | 陈武 | Pipe cutter |
CN101444921A (en) * | 2008-12-30 | 2009-06-03 | 哈尔滨工程大学 | Underwater rope saw cutting machine |
CN101612683A (en) * | 2009-07-17 | 2009-12-30 | 哈尔滨工程大学 | Underwater horizontal type diamond-wire saw |
CN102229009A (en) * | 2011-04-14 | 2011-11-02 | 哈尔滨工程大学 | Variable structure adaptive feed type rope saw |
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