Embodiment
The connecting sheet circuit board provided the technical program below in conjunction with drawings and Examples and the manufacture method of connecting sheet circuit board are described in further detail.
The manufacture method of described connecting sheet circuit board comprises the following steps:
The first step, provides first connecting sheet circuit board 10.
Refer to Fig. 1, for the plane graph of described first connecting sheet circuit board 10, described first connecting sheet circuit board 10 is rectangle, it comprises a square first circuit board unit 101, one with first circuit board unit 101 square second circuit Slab element 102 side by side, one is surrounded described first circuit board unit 101 and second circuit Slab element 102 and is positioned at the first garbage area 103 of described first connecting sheet circuit board 10 periphery, and the first micro-force sensing district 104, wherein, described first circuit board unit 101 is electrical measurement non-defective unit, described second circuit Slab element 102 is electrical measurement defective products.Described first circuit board unit 101, second circuit Slab element 102 and the first garbage area 103 all have space between any two with spaced, interconnected between described first circuit board unit 101, second circuit Slab element 102 and the first garbage area 103 of described first micro-force sensing district 104, makes described first circuit board unit 101, second circuit Slab element 102 and the first garbage area 103 one-tenth as a whole.Described first micro-force sensing district 104 comprises the first to the 7th bonding pad 1041,1042,1043,1044,1045,1046,1047, bonding pad the 1041,1042,1043,1044,1045,1046,1047, described first to the 7th all in strip.Wherein, described first circuit board unit 101 is connected with described first garbage area 103 by the described first to the 3rd bonding pad 1041,1042,1043; Described first circuit board unit 101 is connected with described second circuit Slab element 102 by described 4th bonding pad 1044; Described second circuit Slab element 102 is connected with described first garbage area 103 by described 5th to the 7th bonding pad 1045,1046,1047.Described first to the 3rd bonding pad 1041,1043,1042 is symmetrical along the perpendicular bisector of the bearing of trend of described 4th bonding pad 1044 with described 5th to the 7th bonding pad 1045,1046,1047 respectively.In the present embodiment, described first connecting sheet circuit board 10 is as accepting the circuit board transplanting circuit board unit.
Refer to Fig. 2, for the profile of described first connecting sheet circuit board 10, in the present embodiment, first connecting sheet circuit board 10 is the double-sided flex circuit plate being formed with conducting wire, it the first cover layer 14 and the second cover layer 15 comprising the first insulating barrier 13 between the first conductive layer 11, second conductive layer 12, first conductive layer 11 and the second conductive layer 12 and lay respectively at outside the first conductive layer 11 and the second conductive layer 12.Wherein, the material of described first insulating barrier 13 is polyester (PET) or polyimides (PI) etc.; described first cover layer 14 and the second cover layer 15 all comprise one deck glue-line and layer protective layer; the glue-line of described first cover layer 14 and the glue-line of the second cover layer 15 bond with described first conductive layer 11 and the second conductive layer 12 respectively; the material of glue-line is epoxy resin or acrylic resin etc., and the material of protective layer is polyester (PET) or polyimides (PI) etc.
Wherein, described first connecting sheet circuit board 10 also can be single or multiple lift flexible circuit board, also can be individual layer, bilayer or multilayer hard circuit board.It should be noted that, on described first connecting sheet circuit board 10, the quantity of circuit board unit is not limit.Only illustrate to comprise two circuit board units in the present embodiment, in fact generally speaking the quantity of connecting sheet circuit board is two or more.As accepting the circuit board transplanting circuit board unit, on described first connecting sheet circuit board 10, the number needs of electrical measurement defective products is no less than one, and electrical measurement non-defective unit quantity is quite a few in one.Recommend the quantity of quantity more than electrical measurement defective products of electrical measurement non-defective unit, to reduce transplanting number of times, improve the efficiency of transplanting.Described first circuit board unit 101 and second circuit Slab element 102 also can be other shapes.The quantity of the bonding pad that described first micro-force sensing district 104 comprises can be also other, as long as can couple together between described circuit board unit and garbage area.
Second step, refers to Fig. 3 and Fig. 4, provides second connecting sheet circuit board 20.Except the electrical connection situation that described second connecting sheet circuit board 20 and described first connecting sheet circuit board 10 record except electrical measurement is different, other is substantially identical.
Described second connecting sheet circuit board 20 comprises a tertiary circuit Slab element 201, one with the 4th circuit board unit 202 of tertiary circuit Slab element 201 symmetry, second garbage area 203 and the second micro-force sensing district 204 being positioned at described second connecting sheet circuit board 20 periphery of a described tertiary circuit Slab element 201 of encirclement and the 4th circuit board unit 202, wherein, described tertiary circuit Slab element 201 is electrical measurement defective products, described 4th circuit board unit 202 is electrical measurement non-defective unit, and described second micro-force sensing district 204 comprises the 8th to the 14 bonding pad 2041, 2042, 2043, 2044, 2045, 2046, 2047, wherein, described 8th to the tenth bonding pad 2041, 2042, described tertiary circuit Slab element 201 is connected with described second garbage area 203 by 2043, and described tertiary circuit Slab element 201 is connected with described 4th circuit board unit 202 by described 11 bonding pad 2044, described 12 to the 14 bonding pad 2045, 2046, described 4th circuit board unit 202 is connected with described second garbage area 203 by 2047.In the present embodiment, described second connecting sheet circuit board 20 is as the circuit board providing non-defective unit circuit board unit.
Wherein, on described second connecting sheet circuit board 20, the quantity of circuit board unit also can be two or more, as the circuit board of circuit board unit providing non-defective unit, on described second connecting sheet circuit board 20, electrical measurement non-defective unit quantity is no less than one, recommend the quantity of electrical measurement defective products more than the quantity of electrical measurement non-defective unit, make it have necessity of the circuit board as the circuit board unit providing non-defective unit.Certainly, described second connecting sheet circuit board 20 also can be different from described first connecting sheet circuit board 10, have at least one circuit board unit identical with second circuit Slab element 102.
3rd step, refers to Fig. 5, by laser cutting, removes described second circuit Slab element 102.That is, by laser cutting, described 4th to the 7th bonding pad is cut off, described second circuit Slab element 102 is separated with described first garbage area 103 and first circuit board unit 101, to remove described second circuit Slab element 102.
The cut-out mode of described 4th to the 7th bonding pad 1044,1045,1046,1047 is identical, is described with the example that is cut to of the 7th bonding pad 1047 in scheming.Defining two faces that described 7th bonding pad 1047 is connected with the surface of described first cover layer 14 and the surface of described second cover layer 15 is side.First, laser cutting is carried out facing to laser rays by one of the first cover layer 14 of described first connecting sheet circuit board 10, wherein laser cuts from the surface of the first cover layer 14, and the direction of illumination of laser is perpendicular to the surface of described first cover layer 14, depth of cut is the half of the thickness of described first connecting sheet circuit board 10, and the 7th bonding pad 1047 on described first connecting sheet circuit board 10 forms the first section 105.
Then, overturn described first connecting sheet circuit board 10, the second cover layer 15 of described first connecting sheet circuit board 10 is made to carry out laser cutting towards laser rays, wherein laser cuts from the surface of the second cover layer 15, and the direction of illumination of laser is perpendicular to the surface of described second cover layer 15, depth of cut is also the half of the thickness of described first connecting sheet circuit board 10, and the 7th bonding pad 1047 on described first connecting sheet circuit board 10 forms the second section 106.Wherein, the first section 105 and the second section 106 mutually stagger on the bearing of trend of the 7th bonding pad 1047, and wherein the first section 105 is closer to described second circuit Slab element 102.
Further, overturn described first connecting sheet circuit board 10, make the side of described 7th bonding pad 1047 towards laser rays, laser cutting is carried out at middle part along described first insulating barrier 13, the 7th bonding pad 1047 on described first connecting sheet circuit board 10 forms the 3rd section 107, wherein, cut direction extends to described second section 106 one end in described first insulating barrier 13 from described first section 105 one end in described first insulating barrier 13, thus is disconnected described 7th bonding pad 1047.The section of the 7th bonding pad 1047 namely on described first connecting sheet circuit board 10 is stepped, is in turn connected to form by the first section 105, the 3rd section 107 and the second section 106.Then, according to described 4th to the 6th bonding pad 1044,4045,1046 of cutting method cutting of described 7th bonding pad 1047, described second circuit Slab element 102 is separated from each other with described first garbage area 103 and first circuit board unit 101.Finally, described second circuit Slab element 102 is removed.
Be appreciated that because above-mentioned cutting does not need very accurate, therefore other cutting means also can be used to carry out above-mentioned cutting, as milling cutter cutting etc.
4th step, refers to Fig. 6, identical with the method for the 3rd step, by laser cutting, is separated by described 4th circuit board unit 202 with described second connecting sheet circuit board 20.
Pass through laser cutting, described 4th circuit board unit 202 is separated with described second connecting sheet circuit board 20, wherein said 11 to the 14 bonding pad 2044, 2045, 2046, the off-position of 2047, the degree of depth and described 4th to the 7th bonding pad 1044, 1045, 1046, the off-position of 1047, degree of depth correspondence is identical, for the 14 bonding pad 2047 on described 4th circuit board unit 202, the section of described 14 bonding pad 2047 is stepped, by the 4th section 205, 5th section 206 and the 6th section 207 are in turn connected to form, because of described 11 to the 14 bonding pad 2044, 2045, 2046, the off-position of 2047, the degree of depth and described 4th to the 7th bonding pad 1044, 1045, 1046, the off-position of 1047, degree of depth correspondence is identical, therefore described 4th section 205, 5th section 206 and the 6th section 207 respectively with described first section 105, 3rd section 107 and the second section 106 match.
Be appreciated that, if described second connecting sheet circuit board 20 is incomplete same with described first connecting sheet circuit board 10, as long as but the second connecting sheet circuit board 20 has at least one circuit board unit identical with second circuit Slab element 102, then also can be separated according to the circuit board unit identical with second circuit Slab element 102 of the method for step 3 by the second connecting sheet circuit board 20.
5th step, sees also Fig. 5-7, is bonded on described first connecting sheet circuit board 10 by gluing mode by described 4th circuit board unit 202, forms the 3rd connecting sheet circuit board 30 of the full non-defective unit after transplanting.
First, by glue coating on the 6th section 207 of described 4th circuit board unit 202; Then, be placed in by described 4th circuit board unit 202 on described first connecting sheet circuit board 10, the merging that matched with the stepped section of the 4th to the 7th bonding pad 1044,1045,1046,1047 that described first connecting sheet circuit board 10 is connected respectively by described 11 to the 14 stepped section in bonding pad 2044,2045,2046,2047 that described 4th circuit board unit 202 connects is bonded together.For the 14 bonding pad 2047, described 4th section 205, the 5th section 206 and the 6th section 207 are affixed with the first section 105, second section 106 of described first connecting sheet circuit board 10 and the 3rd section 107 respectively, described 6th section 207 and the 3rd section 107 are bondd by glue, thus makes described 4th circuit board unit 202 be bonded on described first connecting sheet circuit board 10; Finally, solidify described glue, obtain the 3rd connecting sheet circuit board 30 comprising first circuit board unit 101 and the 4th circuit board unit 202, described first circuit board unit 101 and the 4th circuit board unit 202 are electrical measurement non-defective unit.Also namely, described 4th circuit board unit 202 has been transplanted to the position of the second circuit Slab element 102 in the first connecting sheet circuit board 10, forms the 3rd connecting sheet circuit board 30.
Be appreciated that, if tertiary circuit Slab element 201 is non-defective units, and described 4th circuit board unit 202 is defective productss, also tertiary circuit Slab element 201 can be transplanted to the position of described second circuit Slab element 102, if the section of the section of each bonding pad and off-position and each bonding pad removed in the first connecting sheet circuit board 10 after described second circuit Slab element 102 and off-position corresponding.
The depth of cut of the first section 105 also can be other degree of depth, be not limited to the middle part of described first insulating barrier, with facilitate be cut into suitable, and only need the depth of cut sum of the depth of cut of the first section 105 and the 3rd section 107 to equal the thickness of the first connecting sheet circuit board 10, namely described first section 105, second section 106 and the 3rd section 107 need described 7th bonding pad 1047 to be cut off.
In addition, described glue also can be coated on described 3rd section 107.Described glue also can change and do solid-state pressure-sensing glue etc.In addition, if described first connecting sheet circuit board 10 comprises the bad circuit board unit of plural electrical measurement, described second connecting sheet circuit board 20 only has an electrical measurement to be good circuit board unit, then can transplant the circuit board unit of several non-defective unit on described first connecting sheet circuit board 10 from other several connecting sheet circuit board again according to said method.
Be understandable that, for the person of ordinary skill of the art, other various corresponding change and distortion can be made by technical conceive according to the present invention, and all these change the protection range that all should belong to the claims in the present invention with distortion.