CN103091376B - A kind of liquid constant flow velocity on-line analysis monitoring device - Google Patents

A kind of liquid constant flow velocity on-line analysis monitoring device Download PDF

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CN103091376B
CN103091376B CN201310015694.1A CN201310015694A CN103091376B CN 103091376 B CN103091376 B CN 103091376B CN 201310015694 A CN201310015694 A CN 201310015694A CN 103091376 B CN103091376 B CN 103091376B
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pipe
constant
galvanostat
liquid flow
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CN103091376A (en
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郝拴菊
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Hebei Createc Instrument Science & Technology Co Ltd
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Hebei Createc Instrument Science & Technology Co Ltd
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Abstract

A kind of liquid constant flow velocity on-line analysis monitoring device, it comprises the constant-current device and measurement mechanism and drainpipe that are mutually connected in series, the top seal of the galvanostat housing in described constant-current device, bottom arranges through hole, run-down pipe and the through hole of hollow tubular are tightly connected, and extend to the inside of galvanostat housing, be communicated with drainpipe bottom run-down pipe.Structure of the present invention is simple, it can make the liquid flowing speed flowing through sensor constant, does not change, ensure the change that the data of on-line checkingi are objective, reflect composition in fluid exactly, and extend sensor serviceable life and measuring accuracy with line pressure.

Description

A kind of liquid constant flow velocity on-line analysis monitoring device
Technical field
The present invention relates to a kind of measurement mechanism of analyzing liquid sample, particularly a kind of sample analysis measurement mechanism be applicable in commercial production in liquid real-time online detection system.
Background technology
Fluid online chemical analysis technology is the new industry obtaining fast development nearly ten years, general people pay close attention to the technical barriers such as non electrical quantity/electricity conversion, chemical reagent, sensor technology and mathematical model, in laboratory conditions, use existing on-line analysis measurement mechanism usually can obtain comparatively satisfied experiment effect, but the measurement mechanism in laboratory is applied in industry spot and just there will be some problems, the sensor that mainly instrument uses is vulnerable to the impact of detected fluid flow velocity.Line pressure due to site of deployment is random variation, causes the flow velocity of flows through sensor constantly to change, and the instability of flow velocity directly will affect the accuracy measuring numerical value, and this error not easily carries out calculation compensation.
For continuous on-line measurement device, the measure of stablizing flow velocity is carried out manual adjustments for utilizing needle-valve or utilizes reduction valve automatically to regulate.But the pressure that under field condition, manual metering pin valve cannot follow up random changes, and easily causes the fluctuation of measurement data.Therefore the pressure change using reduction valve stably measured side at present more, but measurement mechanism is vulnerable to the deposition of impurity in water source and the impact of burn into corrosion, reduction valve is made to be easy to lose efficacy, and reduction valve can only be applied to the change of level and smooth liquid stream, water outlet constant flow rate can not be ensured in very wide pressure range, when especially pressure is lower, cannot reduction valve be opened at all.
Summary of the invention
The technical issues that need to address of the present invention are to provide a kind of online chemical analysis device that can keep liquid constant flow velocity, and this device makes the liquid flowing speed flowing through sensor constant, does not change with line pressure, thus ensure that measurement data is objective, accurate.
Technical matters of the present invention realizes with following technical proposals:
A kind of liquid constant flow velocity on-line analysis monitoring device, it comprises the constant-current device, measurement mechanism and the drainpipe that are mutually connected in series; Described constant-current device comprises galvanostat housing and run-down pipe, wherein, the top seal of galvanostat housing, bottom arranges through hole; Run-down pipe is arranged in galvanostat housing, and its shape is hollow tubular, and run-down pipe and described through hole are tightly connected, and are communicated with bottom it with drainpipe.
Aforesaid liquid constant current speed on-line analysis monitoring device, described measurement mechanism is made up of the first liquid flow measurement groove and the second liquid flow measurement groove, by moulding pipe IV connection between two liquid flow measurement grooves, install the survey sensor fixed by connector in liquid flow measurement groove, liquid flow measurement trench bottom is communicated to drainpipe.
Aforesaid liquid constant current speed on-line analysis monitoring device, the position of described survey sensor probe arranges collecting tray, and collecting tray is arranged in the first liquid flow measurement groove, and its shape is funnel-form, and survey sensor probe is surrounded by funnel.
Aforesaid liquid constant current speed on-line analysis monitoring device, be provided with float in described second liquid flow measurement groove, top is sealed by plug; Described float is gyroscope-like hollow structure.
Aforesaid liquid constant current speed on-line analysis monitoring device, the top of described galvanostat housing is by galvanostat top seal, and the sidewall upper limb of galvanostat housing arranges deaeration pipe, and deaeration pipe one end passes in run-down pipe, and the other end is communicated to the top of measurement mechanism.
Aforesaid liquid constant current speed on-line analysis monitoring device, it is also provided with a filtration unit, and described filtration unit is made up of filter body, cartridge filter and filter core; Wherein, one end of described filter body is inlet, and the other end is connected with constant-current device; The filter core fixed by cartridge filter is set in described filter body; The top of filter body is by filtrator top seal, and bottom is communicated to drainpipe.
The present invention, owing to have employed technique scheme, to solve in solution is measured solution flow rate, pressure, impurity, bubble to the adverse effect of solution electrochemistry measurement accuracy and precision.Make on-line analysis device achieve the control of convection cell constant speed, constant voltage, ensure science and the reliability of data acquisition in production run.
The present invention samples through bypass, solution first by filtrator by most of impurity filtering, then the surge chamber decompression in constant-current device is flowed into, constant-current device internal pressure and atmospheric pressure are consistent, sampling solution is cushioned at this, reduces sample pressure or accumulates certain potential energy, if flow rate of liquid is too fast, flow is excessive, drainpipe can be flowed into after liquid level exceedes the overflow vent on run-down pipe top in surge chamber and guiding system, remain that the liquid level in surge chamber is constant like this.Again because the bore of run-down pipe moulds pipe much larger than sample introduction, through tight scientific experiment with calculate ratio that sample introduction moulds pipe and run-down pipe internal diameter in the scope of 1:3 ~ 5 for best, thus ensure that unnecessary liquid is via outside drainpipe smoothly discharger, finally realizes the object of constant current.
Due to the liquid level difference between surge chamber and measurement mechanism, liquid flows into next stage measurement mechanism by self gravitation from water delivering orifice, flow into measurement mechanism mould the condition that mouth of pipe footpath and length of pipe determine under, liquid level constant in constant-current device just determines the constant flow rate of fluid in sensor, the solution realizing flowing out from the water delivering orifice of constant-current device remains in a constant pressure and flow rates, thus guarantee measurement data reliable, stablize.Time in extreme test when flow velocity in pipeline and pressure generation transient change, float is slight variations, can prove that constant-current device plays good insulation blocking effect.Whole device regulates automatically, does not need artificial adjustment, can extend sensor serviceable life, improves measuring accuracy.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is principle of the invention schematic diagram
Fig. 3 is the structural representation of filtration unit;
Fig. 4 is the structural representation of constant-current device;
Fig. 5 is the structural representation of measurement mechanism.
In figure, each list of reference numerals is: 1, filtration unit, 1-1, filter body, 1-2, filter core, 1-3, cartridge filter, 1-4, filtrator top cover, 1-5, filter water check valve, 1-6, mould pipe I, 2, constant-current device, 2-1, mould pipe III, 2-2, deaeration pipe, 2-3, run-down pipe, 2-4, galvanostat top cover, 2-5, pipe connecting piece, 2-7, galvanostat housing, 3, measurement mechanism, 3-1, plug, 3-2, mould pipe IV, 3-3, float, 3-4, second liquid flow measurement groove, 3-5, survey sensor, 3-6, connector, 3-7, water check valve, 3-8, collecting tray, 3-9, deaeration pipe, 3-10, first liquid flow measurement groove, 4, mould pipe II, 5, drainpipe.
Embodiment
Below in conjunction with drawings and Examples, the present invention is described in further detail.
As shown in Figure 1, 2, the present invention includes filtration unit 1, constant-current device 2, measurement mechanism 3, three partial devices be fixed on substrate respectively by screw.Filtration unit 1 is arranged on sample bypass foremost, and constant-current device 2 is arranged on the next stage of filtration unit 1, and measurement mechanism 3 is installed on the afterbody of bypass.By 1/4 between three partial devices, " white is moulded pipe and is communicated with.During sampling, liquid enters filtration unit 1 by moulding pipe I 1-6, and filter liquor enters constant-current device 2 by moulding pipe II 4, filters the waste liquid produced and is discharged by drainpipe 5.In constant-current device 2, the fluid of formation constant voltage, constant speed is measured through moulding pipe III 2-1 inflow measurement mechanism 3, and the overflowing liquid of generation enters drainpipe 5 along run-down pipe 2-3, is connected between constant-current device 2 with measurement mechanism 3 by deaeration pipe, forms exhaust channel.The liquid flowed out from measurement mechanism 3 enters drainpipe 5 through moulding pipe IV 3-2.
The present invention is provided with deaeration pipe, form the exhaust channel of measurement mechanism, this is because liquid stream reduces pressure suddenly in galvanostat, gas molecule in solution can be assembled slowly and discharges, and the composition of gas and solution compolision differ widely, if the accuracy of the measured value having bubble to affect around sensor sensing measure portion, so measuring flume top arranges deaeration pipe, and the gas be discharged in measuring flume is guided to galvanostat, and galvanostat communicate with air will by gas Natural excrement.
As shown in Figure 3, filtration unit 1 comprises filter body 1-1, filter core 1-2, cartridge filter 1-3, filters water check valve 1-5, filtrator top cover 1-4, moulds pipe I 1-6, there is filter chamber filter body 1-1 inside, and there are two fixed orifices at the outside back side, is fixed on substrate by pipe connecting piece and "O"-ring.Filter core 1-2 is installed in the filter chamber of filter body 1-1 inside, rely on cartridge filter 1-3 clamping fixing, the bottom of filter body 1-1 is installed and is filtered water check valve 1-5 and be switched to drainpipe 5, the top of filter body 1-1 and filtrator top cover 1-4 by "O"-ring be threaded.
As shown in Figure 4, constant-current device 3 comprises galvanostat housing 2-7, run-down pipe 2-3, galvanostat top cover 2-4, pipe connecting piece 2-5, moulds pipe III 2-1, deaeration pipe 2-2, moulds pipe fixture 2-6, the top seal of galvanostat housing 2-7, bottom arranges through hole, both sides, front have two fixed orifices to rely on screw to be fixed on substrate, the upper end of the run-down pipe 2-3 be made up of organic glass enters galvanostat enclosure interior from the hole depth bottom galvanostat housing 2-7, extend to suitable length, junction is bonding by bonding agent, and the lower end access drainpipe 5 of run-down pipe 2-3 forms overflow ducts.Galvanostat top cover 2-4 is fixed on galvanostat housing 2-7 top by bonding agent.Pipe III 2-1 that moulds moulding pipe II 4 and be connected with measurement mechanism 3 be connected with filtration unit 1 is installed on respectively by pipe connecting piece 2-5 in the through hole of galvanostat housing 2-7 both sides, forms the path of the turnover of fluid.The deaeration pipe 2-2 one end of being made up of teflon is connected in the through hole of galvanostat housing 2-7 side by moulding pipe fixture 2-6, and the other end is connected in the first liquid flow measurement groove 3-10, forms the exhaust channel of measurement mechanism 3.
As shown in Figure 5, measurement mechanism 3 comprises the first liquid flow measurement groove 3-10, the second liquid flow measurement groove 3-4, plug 3-1, connector 3-6, float 3-3, collecting tray 3-8, moulds pipe IV 3-2, measures water check valve 3-7, survey sensor 3-5, first liquid flow measurement groove 3-10 and the second liquid flow measurement groove 3-4 relies on screw to be fixedly attached on substrate by two holes in front respectively, each liquid flow measurement groove side arranges position, two holes respectively, mould pipe IV 3-2 respectively in position, hole by pipe connecting piece and "O"-ring and liquid flow measurement groove compact siro spinning technology.Import and the outlet in water route is in turn connected to form between two liquid flow measurement grooves.The top of liquid flow measurement groove has position, hole, wherein survey sensor 3-5 can be set, the plug 3-1 and the connector 3-6 that are installed on room are selectable unit, being connected with liquid flow measurement groove is airtight by connector 3-6 when installing and measuring sensor 3-5, ensureing the leakproofness of liquid flow measurement groove when not sensor installation by installing plug 3-1.Position, a hole is arranged at the top of the first liquid flow measurement groove 3-10, forms exhaust channel for the one end connecting deaeration pipe 3-9 in constant-current device 2.Arrange two measuring chambers in left and right in first liquid flow measurement groove 3-10, left measuring chamber installs chlorine residue/chlorine dioxide sensor, and right measuring chamber mounting temperature sensor, collecting tray 3-8 is installed on the probe place of chlorine residue/chlorine dioxide sensor.Arrange two measuring chambers in left and right in second liquid flow measurement groove 3-4, float 3-3 is installed on left measuring chamber for observing flow rate of liquid, and right measuring chamber installs pH survey sensor.Measure the bottom communicated drainage pipe 5 that water check valve 3-7 is installed on the first liquid flow measurement groove 3-10 and the second liquid flow measurement groove 3-4.
Float in the present invention is gyroscope-like hollow structure, can swim on the water surface, can fluctuate with the change of liquid flowing speed, except playing stabilization, its be placed in measuring flume make liquid flowing speed situation of change more directly perceived.
Below principle of work of the present invention is described further:
By moulding pipe I 1-6 water sampling, through the filtration of filtration core 1-2 after inflow filter 1, filtrate flows into constant-current device 2 by moulding pipe II 4, and discarded water after filtration water check valve 1-5 flows into drainpipe 5, water sample collects in constant-current device 2 inside, and keeps constant liquid level.If the too fast flow of flow velocity is excessive, in surge chamber, liquid level exceedes the top overflow vent of run-down pipe 2-3, run-down pipe 2-3 will be flowed into and guiding system, water in surge chamber is because liquid level difference flows into measurement mechanism 3 by self gravitation from moulding pipe III 2-1, thus the water sample realizing flowing out remains in a constant pressure and flow rates.First the water sample flowed in measurement mechanism 3 passes through the survey sensor 3-5 in the right measuring chamber of the first liquid flow measurement groove 3-10, when entering left measuring chamber by collecting tray 3-8, collecting tray 3-8 collects the liquid flow through in measuring chamber, footpath of being circulated by liquid diminishes and makes liquid accelerate through sensor probe, the precision of chlorine residue/chlorine dioxide sensor practical herein by the impact of measuring solution flow rate, can arrange collecting tray to improve measuring accuracy.Bubble in liquid can be assembled at the first liquid flow measurement groove 3-10 top and be expelled to constant-current device 2 by deaeration pipe 3-9.Liquid flows into the second liquid flow measurement groove 3-4 from the first liquid flow measurement groove 3-10 by moulding pipe IV 3-2, in the second liquid flow measurement groove, after the measurement of survey sensor 3-5 in right measuring chamber, flow into left measuring chamber and promote float 3-3 with the flow velocity of liquid in reactive system intuitively, flowing into drainpipe 5 finally by moulding pipe IV 3-2, liquid unnecessary in measuring chamber can be discharged by the measurement water check valve 3-7 of liquid flow measurement trench bottom when the system is shut down.
The inlet that filtration unit is connected with pipeline have employed thin and flexible tube, avoid sample because transmitting the measurement delay caused, Open Side Down for filter core, retain particle larger in fluid, and increase along with constantly assembling gravity, and be deposited on the bottom of filtration unit, discharge by the filtration water check valve opening bottom at any time.
In two liquid flow measurement grooves, chlorine residue/chlorine dioxide sensor, pH survey sensor, temperature sensor and suspended body flowmeter are installed respectively in measurement mechanism.In pipeline, the circulation style of fluid ensures that measurement mechanism inner sensor is immersed in water body all the time; The installation screw thread of apparatus design and various sensor matching, and keep the convenience of its dismounting and change and maintenance; The indicating device wherein formed from gravity-type flow float and indicating graduation makes flow velocity intuitively, thus makes device have the visuality of flow velocity.Dissolved gas in fluid can discharge gas when pressure reduces and temperature rises, the accumulation in time of these gases can be full of measuring chamber, because the composition of gas differs widely with the composition measuring liquid, if sensor measurement portion has bubble, the accuracy of measured value can be affected, so must discharge.This device utilizes the thin pneumatics power that in the surge chamber of constant-current device, overflow produces, and makes gas discharge measuring chamber along the deaeration pipe be directly connected with constant-current device, ensures the normal work of sensor.Drained by the measurement water check valve opening below when measurement mechanism inside occurs that tiny particle gathers, or carry out debugging operations if desired.
The drainpipe of larger caliber is by the debugging of all each points and run the outside that current carry out gathering discharge system.
Whole system can be fixed on wall or in rack by substrate and form a whole system, and installation is very convenient.

Claims (1)

1. a liquid constant flow velocity on-line analysis monitoring device, is characterized in that, it comprises the constant-current device (2), measurement mechanism (3) and the drainpipe (5) that are mutually connected in series; Described constant-current device (2) comprises galvanostat housing (2-7) and run-down pipe (2-3), wherein, the top seal of galvanostat housing (2-7), bottom arranges through hole; Run-down pipe (2-3) is arranged in galvanostat housing (2-7), and its shape is hollow tubular, and run-down pipe and described through hole are tightly connected, and run-down pipe (2-3) bottom is communicated with drainpipe (5);
Described measurement mechanism (3) is made up of the first liquid flow measurement groove (3-10) and the second liquid flow measurement groove (3-4), connect by moulding pipe (3-2) between two liquid flow measurement grooves, install in liquid flow measurement groove by the fixing survey sensor (3-5) of connector (3-6), liquid flow measurement trench bottom is communicated to drainpipe (5);
The position that described survey sensor (3-5) is popped one's head in arranges collecting tray (3-8); Described collecting tray is arranged in the first liquid flow measurement groove, and its shape is funnel-form, and survey sensor probe is surrounded by funnel;
Be provided with float (3-3) in described second liquid flow measurement groove (3-4), top is sealed by plug (3-1); Described float is gyroscope-like hollow structure;
The top of described galvanostat housing (2-7) is sealed by galvanostat top cover (2-4), and the sidewall upper limb of galvanostat housing (2-7) arranges deaeration pipe (2-2), and deaeration pipe (2-2) one end passes in run-down pipe, and the other end is communicated to the top of measurement mechanism (3);
It is also provided with a filtration unit (1), and described filtration unit is made up of filter body (1-1), cartridge filter (1-3) and filter core (1-2); Wherein, one end of described filter body is inlet, and the other end is connected with constant-current device; Arrange by the fixing filter core (1-2) of cartridge filter (1-3) in described filter body; The top of filter body (1-1) is sealed by filtrator top cover (1-4), and bottom is communicated to drainpipe (5);
Inlet is connected with sample introduction and moulds pipe, and sample introduction is moulded pipe and controlled in the scope of 1:3 ~ 5 with the ratio of run-down pipe internal diameter.
CN201310015694.1A 2013-01-16 2013-01-16 A kind of liquid constant flow velocity on-line analysis monitoring device Active CN103091376B (en)

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CN103455050A (en) * 2013-09-11 2013-12-18 江西稀有金属钨业控股集团有限公司 Double-balance-floater flow controller
CN103743686A (en) * 2013-12-30 2014-04-23 金川集团股份有限公司 Online titanium tetrachloride cleanliness detection system
CN107335255B (en) * 2017-08-18 2022-10-14 河北科瑞达仪器科技股份有限公司 Water route bubble remove device

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Publication number Priority date Publication date Assignee Title
CN201366279Y (en) * 2008-12-30 2009-12-23 张明亮 Straight-through pipeline filter
CN201368859Y (en) * 2009-03-03 2009-12-23 边东福 Multi-passage sodion monitor
CN201795943U (en) * 2010-07-30 2011-04-13 成都新三可仪器有限公司 Sample water alkalifying system and industrial online sodium degree instrument using same
CN203053910U (en) * 2013-01-16 2013-07-10 河北科瑞达仪器科技股份有限公司 Online liquid constant flow velocity analysis monitoring device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201366279Y (en) * 2008-12-30 2009-12-23 张明亮 Straight-through pipeline filter
CN201368859Y (en) * 2009-03-03 2009-12-23 边东福 Multi-passage sodion monitor
CN201795943U (en) * 2010-07-30 2011-04-13 成都新三可仪器有限公司 Sample water alkalifying system and industrial online sodium degree instrument using same
CN203053910U (en) * 2013-01-16 2013-07-10 河北科瑞达仪器科技股份有限公司 Online liquid constant flow velocity analysis monitoring device

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