CN1030858A - The method for production of wafer products filled by liquid - Google Patents
The method for production of wafer products filled by liquid Download PDFInfo
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- CN1030858A CN1030858A CN87105248A CN87105248A CN1030858A CN 1030858 A CN1030858 A CN 1030858A CN 87105248 A CN87105248 A CN 87105248A CN 87105248 A CN87105248 A CN 87105248A CN 1030858 A CN1030858 A CN 1030858A
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- husband
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Abstract
This invention relates to be liquid center as: honey is sandwich, the method for production of the sandwich or dimension husband's goods that syrup is sandwich of honey slurry.Dimension husband goods are made up of the one side of something and the superjacent dimension of another sheet husband material of the groove shape of a liquid center.
Description
What this invention related to is the method for production of dimension husband goods.Mainly be liquid center, sandwich as honey, the pollen and honey slurry is sandwich, the ginseng, honey slurry is sandwich, marine alga honey slurry is sandwich, the sandwich and jam sandwich of medicinal plant honey slurry, chocolate center, walnut cream is sandwich, egg system alcoholic drink mixed with fruit juice is sandwich, and sour milk is sandwich, and careless junket is sandwich, cheese is sandwich, and peanut butter is sandwich or the like ... dimension husband's goods.These liquid center things are injected on the dimension husband's sheet that has groove shape with liquid condition, and then cover on sandwich dimension husband's goods with a slice dimension husband sheet.
The sandwich dimension husband's goods of paste are known.The method for production of this goods is: the paste centre-fills is covered on the dimension husband sheet, and then cover a slice dimension husband sheet.This process can repeat repeatedly, till dimension husband goods reach desired thickness.The well-known part of dimension husband's goods that paste is sandwich also is: the paste centre-fills is coated onto in the groove of half of dimension husband sheet, ties up husband's sheet as coverage rate with the groove shape of another sheet filling centre-fills equally then.
Yet, if just difficulty has appearred in the liquid composition of wanting that in dimension husband goods filling is moisture or containing wine.Here indication moisture and the liquid that contains wine such as honey, honey paste, jam or syrup.This dimension husband goods not only should be manufactured, and can not make centre-fills flow to the edge of dimension husband goods again or make centre-fills see through dimension husband material and overflow.
Honey is a kind of natural prodcuts with high fructose composition and its life of dimension, and it is with liquid state, and hypocrystalline or crystal form are as bread coating or be used for baking, the purpose of the cooking.If honey inserted with general type seemingly accomplishes easily in the dimension husband goods, yet still problem noted earlier can occur, that is, before honey crystallization, still can from dimension husband sheet, overflow.Or, change liquid state into from crystalline state again owing to be subjected to the influence of environment temperature.In addition, honey is charged in the dimension husband material can also make its deliquescing, becomes pulpous state or becomes sticky.
Thereby the task of this invention is, set forth liquid center as: sandwich with honey, the method for production of dimension husband's goods that honey paste is sandwich or syrup is sandwich.Be below to the sandwich dimension husband's goods of honey manufacture the description carried out of invention, mainly be with the sandwich method for production that illustrates that other is moisture or contain liquid center thing such as wine of honey at this.
Above-mentioned task is then solved by the method that conforms to claim 1, as long as people mention dimension husband's goods of liquid center, all can be understood as, tie up at present husband's goods manufacture and at least in the quite a while, dimension husband goods are still based on liquid center.In this notion, comprised dimension husband's goods of liquid center, in this goods, the liquid center thing becomes partly by crystallization behind certain hour and solidifies, and thoroughly solidifies until solidification material.
First step method for production, manufacture dough by following prescription:
Batching quantity (by ... to) quantity (weight %) preferred plan
Flour 72-91 81.5
Yolk powder 1-8 4.1
Vegetable oil particularly
1 - 9 4.1
Palmit seed oil
Sugar 0-12 6.1
Milk powder 0-5 2.0
Lecithin 0-3 1.0
Natron 0.05-1.5 0.1
Salt 0-2 0.2
Spices 0-2 0.1
Pigment 0-3 0.8
The water that will add 75-160 branch weight from above-mentioned composition in 100 minutes the weight is manufactured dough.
Generally make flour with wheat flour.Yet also can replace flour by rye meal partially or entirely.Equally also can be with wheat flour that contains bran or rye meal.With also can to the sye middlings of 60 fens weight.Yolk powder also can be replaced by liquid yolk.If but be added in the flour with liquid yolk, just should consider that total amount of water GPRS is suitable.This point is applicable to the use (or use whole milk powder, perhaps use skimmed milk power) of milk powder too, if use whole milk or defatted milk, also should consider the amount of water that all flour are required.
Sugar generally uses asccharin, beet sugar, sucrose.Part sugar amount or total reducing sugar amount can be replaced by the sugar of other kind equally.As: fructose, sorbic acid sugar or xylan.Suitable conversion sugar is levulose, such as the levulose of laevulose and all these classes.These are open in United States Patent (USP) 4,262032.Best sweetener is that Steviosid also can use artificial sweetener.
If the use pigment, the requirement of sugar in just should considering to fill a prescription.That is to say that the sugar amount of percent 1-12 can be replaced by relatively large pigment.Second step was dough to be put into Wei Fu manufacture on the iron plate.Cover on the iron plate with liquid dough, quantity is greater than roasting good dimension husband's amount.By the water content and the swelling agent of dough, under the pressure of 140-270 ℃ of baking high temperature and generation, dimension husband material is from manufacturing iron plate revealing.In dimension husband making sheet, dimension husband material baking 1-5 minute, dimension husband intensity is approximately 1.0-4mm.The baking of above-mentioned indication is under high temperature and pressure, and the groove shape dimension husband material that has dress liquid center thing is carried out.In any case emphasized mainly that here this one side of something must be to carry out under illustrated condition.
Another sheet dimension husband sheet lid with the honey filling can toast with the same manner at last.As what next set forth, another dimension husband's sheet as lid is not manufactured under this special baking condition.This sheet dimension husband as lid is dimension husband's material of common constituent, is to toast under general temperature, pressure condition.
Third step will be such as grease-contained massecuite or chocolate, and fructose-chocolate, cocoa ointment carefully loose all to one side of something dimension husband material of hollow body.For the purpose of prudent, oil-bearing layer will be coated onto in the groove of dress centre-fills and on the groove.According to circumstances, this layer contains oil film thickness and can be 0.1-3.0mm.
The 4th step, fill liquid centre-fills in the half sheet dimension husband material of band groove can adopt appropriate dosage equipment to carry out in a general way.The result proves, as make of honey sandwich just should be noted that can not the liquid center thing annotate with the same plane of recess edge on, and should annotate about 0.5-1.5mm place below the edge to the liquid center thing.
As final step, i.e. the 5th step requires food is stuck with paste on one side of something dimension husband goods that place fill liquid centre-fills.Remove the cocoa slurry, beyond the syrup, can also use protein paste.Protein paste has its superiority, and it does not melt, also not deliquescing.Even under high-temperature condition, adhesive layer can also keep sealing state.
Replace third step, promptly the liquid center thing is contained in the ointment film from lower and upper seamless unoccupied place, can also be as other step (the 6th step), the liquid center thing among the dimension husband can seal by the outside of whole dimension husband goods and tamp.Thereby make and fill sandwichly, all by oil film that contains cocoa or chocolate, fructose-chocolate covers the dimension husband's goods that are bonded together by the explanation of the 5th step from the outside, and tectal thickness should be between 0.5-4.0mm.The liquid center logistics has been gone out.
Syrup mainly is to be grouped into by following known one-tenth:
Batching by-quantity to-quantity
Sugar 33.50%-65.00%
Vegetable oil 30.00%-60.00%
Lecithin 0.20%-2.50%
Milk powder 2.00%-6.50%
The most suitable by the syrup that following composition is formed:
Sugar 54.00%
Vegetable oil 42.00%
Milk powder 3.50%
Lecithin 0.50%
When the sweet centre-fills of using such as honey, with bitter dense chocolate, fructose-chocolate or cocoa slurry and in the way third step employed ointment starch the most suitable as bonding paste.
Preferably the cocoa slurry is got foam earlier, thereby make it contain the inert gas of about 30-60%, particularly air.Equally can be with nitrogen or CO
2As inert gas, making beating requires to carry out in a general way, by means of such as the fast rotational agitator.
The cocoa slurry should be to be coated onto between 24-39 ℃ on the dimension husband's material that has been filled with centre-fills in the groove to continue film as one deck in temperature.The oil membrane that continues is very important, because if this tunic interrupts, just the liquid center thing can overflow, in this case, can overflow to the edge.If cap rock is not to manufacture in the mode identical with one side of something dimension husband of band groove, and cap rock is started, and deliquescing.This selects and equally also is applicable to various other food pastes, as protein paste.
Below be the explanation of this invention, wherein also can use other similar food to stick with paste chocolate or cocoa slurry.
Cover after the sandwich one side of something dimension husband material of honey with chocolate film, require other half of dimension husband cap rock is incorporated on the chocolate film.The suitable depth of this film is 0.5-3mm, preferably 1-2.5mm.This situation better effects if heats one side of something dimension husband material that scribbles chocolate film before cap layer exactly once more.For example, for the temperature that makes film reaches 24-39 °, can heat by infrared radiator, if the process velocity of process equipment is very fast, chocolate film does not also have cooling, and that just needn't heat once more.
Chocolate film makes one side of something dimension husband goods of liquid center airtight, has so just stoped the liquid center thing to overflow, and simultaneously, chocolate film also plays a part airtight and makes dimension husband edge cementation.If the manufacturing way of cap rock and prescription are consistent with other half of groove shape dimension husband material, chocolate film only need cover on the edge of tieing up husband's material and get final product.Because the cap rock top relative with the liquid center thing is airtight and can not make its deliquescing therefrom.
Next dimension husband's goods of making are cooled off, for example: make these dimensions husband goods by a cooling duct.For the ease of continuing processing, the best turn-over of dimension husband's goods, to cause original bottom, the one side of something that contains the liquid center thing is convenient to stripping and slicing in normal way and packing above translating into.
If press from both sides as liquid, must consider that honey has higher proportion, is about 1.3-1.8 with honey.Therefore, the thickness and the intensity of dimension husband goods are particularly important.The result shows, can mix with honey with the pollen of 1-25%.Thereby quickened the crystallization process of honey.Because the water content average out to 18-23% in the honey just makes crystallized honey solidify about 5-20 days (each is according to pollen amount and temperature) greatly.
Except replacing, can also add the 5-20% defatted soy flour or add 1-8% citric acid or vitamin C by pollen.
To be on the safe side, before honey did not have crystallization, dimension husband goods should vertically not placed, and the level of answering is transported.Pollen and bean powder not only impel honey crystallization, make the moisture content combination, and can make honey sweet taste nature, have avoided the sweet phenomenon of mistake that usually occurs.
According to invention, all can be with dimension husband's goods of honey or any liquid center through the depositing of long period, and do not make honey, promptly the liquid center thing overflows to the edge or flows to the outside of tieing up husband's goods.Dimension husband goods are fit to as pot foods, sell as dimension husband's goods of fritter packing or as dimension husband's goods of bulk packing.For the ease of storing for a long time, can correspondingly pack, for example, hermetically sealed packaging.
For example: a dimension husband dough
81.5% flour
4.1% yolk powder
4.1% vegetable oil is palmit seed oil particularly
6.1% sugar
2.0% milk powder
1.0% lecithin
0.1% natron
0.2% salt
0.1% spices
0.8% pigment
Assign to 100 standing parts in normal way with the water of 104 parts of weight.
Liquid dough is placed on dimension husband's goods equipment of continuous operation, and Wei Fu manufactures the groove shape that iron plate is a hexagonal, and the top of its further groove is 15mm, and the bottom is that 12mm is long, and depth of groove is that 7.5mm(sees Fig. 1).Liquid dough is placed on this piece iron plate.In ensuing bake process, about 50% face is forced out by the effect of temperature and pressure.Thickness is approximately dimension husband's goods of 2mm in 270 ℃ of temperature, approximately forms through baking in 3 minutes, takes out from dimension husband plate then.
The liquid honey that the mixing of 5% pollen is housed is filled in the dimension husband's making sheet that is hexagonal groove shape by dosage equipment, is filled to the position that is approximately 0.5mm apart from the groove top edge.
Cocoa slurry to manufacture ratio as follows:
Sugar 51%
Vegetable oil 30%
Cocoa power 15%
Whole milk powder 3.5%
Lecithin 0.5%
Stir with the fast rotational agitator, make it produce 50% bubble.Bubble cocoa slurry is put into the container of a heating, and temperature constant will guarantee at 24-39 ℃.(container that the cocoa slurry is housed is heated by a hot plate, in case of necessity by the infrared radiator heating).
The bottom of the conical vessel of dress cocoa slurry has two rollers that are heated to 24-39 ℃.On two rollers open slot is arranged, thereby cocoa slurry is flowed out, the cocoa slurry of outflow by means of a cutter by taking off on the pasting roller, and be coated onto with honey with the form of continuous film sandwich, on dimension husband's sheet of coming from conveyer belt.Note the continuity of film and note not breaking.
On the dimension husband's sheet that covers with the cocoa slurry, add one deck and manufacture, under general condition the cap rock of (about 140 ℃-240 ℃ of baking temperature) baking with general prescription.
Next sandwich these honey, dimension husband's goods of cap layer are by a continuous cooling duct.On a tipping arrangement, turn over then, so that come above the groove surface of filling honey being turned over cause, then on a stripping and slicing equipment, be cut into desirable length and pack.
Claims (13)
1, it is characterized in that as: the method for production of dimension husband's goods that the groove shape of honey, jam, syrup dimension husband's sheet and cap rock dimension husband sheet combine by the fill liquid centre-fills,
A) dough of forming by following ingredients (quantity %)
Flour 72-91
Yolk powder 1-8
Vegetable oil 1-9
(particularly palmit seed oil)
Sugar 0-12
Milk powder 0-5
Lecithin 0-3
Natron 0.05-1.5
Salt 0-2
Spices 0-2
Pigment 0-3
The dough that the water that adds 75-160% by above-mentioned said composition is mixed is injected into,
B) one side of something is groove shape, has on dimension husband's iron plate of cap rock, and it is corresponding to the amount of the dimension husband after the baking that quantity is wanted, and
C) under 140-270 ℃ temperature, pressure, through baking in 1-5 minute, make the intensity of dimension husband material reach 1.8-4mm, then left residue face night is blown out Wei Fu and manufacture plate,
D) relative liquid center thing, the food that does not have infiltration is stuck with paste (cocoa slurry, chocolate or protein paste) seamless unoccupied place and is coated onto hollow body, answer the filling centre-fills, and with the contacted groove shape dimension of dimension husband cap rock husband's inside and on every side, in other words, being coated with one deck coverlay on the whole half of dimension husband sheet
E) the liquid center thing is injected half of dimension husband groove,
F) second half emulsion sheet covered be filled with the liquid center thing, and scribble on one side of something dimension husband material of food glue,
G) according to d), f) dimension husband goods can from outside fully, and seamless unoccupied place replaces tieing up the enclose inside of husband's goods with grease-contained cocoa slurry or with chocolate and fructose-chocolate covering, liquid just can not overflow like this.
2, according to claim 1, being characterized as of the method, when carrying out the e procedure operation, the cocoa slurry will be heated to 24-39 ℃.
3, according to claim 1, being characterized as of the method, when using the cocoa slurry of e program, the cocoa slurry is being coated onto the inert gas bubble that will disturb out 30-60% before one side of something dimension husband goods that are filled with centre-fills.
4, according to claim 3, the method be characterized as nitrogen or CO
2Can use as inert gas.
5, according to claim 3 or 4, being characterized as of the method beaten foam and carried out with the fast rotational agitator.
6, according to above-mentioned claim, being characterized as of the method, the cocoa slurry has following composition (%)
Sugar 33.50-65.00
Vegetable oil 30.00-60.00
Cocoa power 10.00-25.00
Lecithin 0.20-2.50
Whole milk powder 2.00-6.50
7, according to claim 6, being characterized as of the method, the cocoa slurry has following composition (%)
Sugar 51.00
Vegetable oil 30.00
Cocoa power 15.00
Milk powder 3.50
Lecithin 0.50
8, according to above-mentioned claim, being characterized as of the method tieed up husband's flour material (not moisture) and formed (%) by following ingredients
Flour 81.5
Yolk powder 4.1
Vegetable oil 4.1
(especially palmit seed oil)
Sugar 6.1
Milk powder 2.0
Lecithin 1.0
Natron 0.1
Salt 0.2
Spices 0.1
Pigment 0.8
9, according to claim 1; being characterized as of the method, food are stuck with paste and to be coated onto on whole hollow dimension husband's material as continuous diaphragm, particularly be coated onto inside grooves and around; also to be coated onto on whole dimension husband's goods of filling out centre-fills, with the common dimension husband's material of a slice (for example tieing up husband's sheet) as covering.
10, according to claim 1; being characterized as of the method; according to claim 1(a); (b); (c) dimension husband's material of manufacturing is used as emulsion sheet; food is stuck with paste (1) and is coated on whole sandwich dimension husband's goods as continuous diaphragm, and perhaps (2) are coated in and the contacted position of emulsion sheet as continuous diaphragm.
11, according to claim 1, being characterized as of the method, when adopting honey as the liquid center thing, honey should not be full of whole dimension husband groove.
12, according to claim 1, being characterized as of the method is when adopting honey as the liquid center thing, honey will with the pollen of 1-25%, perhaps with the defatted soy flour of 5-20% and with citric acid or the vitamin C of 1-8%, the genseng of 1-25%, 0.1-5% Propolis mixes.
13, according to claim 1, being characterized as of the method can be replaced by the substitute of the sugar of the asccharin of respective numbers or respective numbers according to the sugar in (a) dimension husband dough, or makes the Wei Fu that does not contain sugar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN87105248A CN1030858A (en) | 1987-07-31 | 1987-07-31 | The method for production of wafer products filled by liquid |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN87105248A CN1030858A (en) | 1987-07-31 | 1987-07-31 | The method for production of wafer products filled by liquid |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1030858A true CN1030858A (en) | 1989-02-08 |
Family
ID=4815253
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN87105248A Pending CN1030858A (en) | 1987-07-31 | 1987-07-31 | The method for production of wafer products filled by liquid |
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| Country | Link |
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| CN (1) | CN1030858A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102669376A (en) * | 2012-05-21 | 2012-09-19 | 甘肃敬业农业科技有限公司 | Sunflower oil filled chocolate |
| CN102763703A (en) * | 2012-07-27 | 2012-11-07 | 集美大学 | Fruity almond burger and processing method thereof |
| CN104322626A (en) * | 2014-09-30 | 2015-02-04 | 延边大学 | Ginseng food containing extruded ginseng product and preparing method of ginseng food |
| CN104738134A (en) * | 2015-04-05 | 2015-07-01 | 浙江德辉食品有限公司 | Cookie and preparation method thereof |
| CN104822270A (en) * | 2012-12-06 | 2015-08-05 | 卡夫食品研究和开发股份有限公司 | Chocolate product |
| WO2016070343A1 (en) * | 2014-11-05 | 2016-05-12 | 陈红兵 | Liqueur-filled chocolate preparation process and dedicated mold thereof, pipeline heating device and demolding tool |
-
1987
- 1987-07-31 CN CN87105248A patent/CN1030858A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102669376A (en) * | 2012-05-21 | 2012-09-19 | 甘肃敬业农业科技有限公司 | Sunflower oil filled chocolate |
| CN102763703A (en) * | 2012-07-27 | 2012-11-07 | 集美大学 | Fruity almond burger and processing method thereof |
| CN102763703B (en) * | 2012-07-27 | 2013-07-24 | 集美大学 | Fruity almond burger and processing method thereof |
| CN104822270A (en) * | 2012-12-06 | 2015-08-05 | 卡夫食品研究和开发股份有限公司 | Chocolate product |
| US10206412B2 (en) | 2012-12-06 | 2019-02-19 | Kraft Foods R & D, Inc. | Chocolate wafer product |
| CN104322626A (en) * | 2014-09-30 | 2015-02-04 | 延边大学 | Ginseng food containing extruded ginseng product and preparing method of ginseng food |
| WO2016070343A1 (en) * | 2014-11-05 | 2016-05-12 | 陈红兵 | Liqueur-filled chocolate preparation process and dedicated mold thereof, pipeline heating device and demolding tool |
| CN104738134A (en) * | 2015-04-05 | 2015-07-01 | 浙江德辉食品有限公司 | Cookie and preparation method thereof |
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