CN103075450A - Brake-type liquid viscosity transmission device - Google Patents
Brake-type liquid viscosity transmission device Download PDFInfo
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- CN103075450A CN103075450A CN201310043139XA CN201310043139A CN103075450A CN 103075450 A CN103075450 A CN 103075450A CN 201310043139X A CN201310043139X A CN 201310043139XA CN 201310043139 A CN201310043139 A CN 201310043139A CN 103075450 A CN103075450 A CN 103075450A
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Abstract
The invention discloses a brake-type liquid viscosity transmission device which comprises a box body, a speed governing mechanism and a brake mechanism, wherein the speed governing mechanism comprises a first shaft, a second shaft, a second shaft transparent cover, a driving friction plate, a driven friction plate, a driven drum, a driven plate, a first piston cylinder and a first control oil pipe; the brake mechanism comprises a brake shaft, a brake shaft transparent cover, a moving friction plate, a static friction plate, a brake drum, a brake plate and a second piston cylinder. According to the brake-type liquid viscosity transmission device, the idea is ingenious, the stepless speed governing function of a liquid viscosity speed governing clutch and the braking and speed reduction functions of a liquid viscosity brake are realized on the same set of device; a same set of oil pressure control system is adopted, the working conditions of the speed governing mechanism and those of the brake mechanism are mutually corresponding and collaborated, so that not only can the torque be transmitted to the transmission system as required and can the output rotating speed be adjusted steplessly, but also adjustable moment of resistance can be applied, the system is in a half-braked state for a long time, and the mutual coordination and controllability of the speed governing and the braking of the transmission system are realized.
Description
Technical field
The present invention relates to a kind of sticking transmission device of liquid that is applied to big-and-middle-sized blower fan, the energy-conservation usefulness of pump speed control in the high energy consumption industries such as electric power, petrochemical industry, metallurgy, coal, also relate to a kind of liquid for brake, reach power power measurer loading equipemtn without wearing and tearing and be sticked with moving device.
Background technique
Hydro-viscous speed governing clutch is the sticking transmission device of a kind of liquid, and it relies on liquid viscosity based on law of friction in the newton, and oil-shear comes transferring power, comes output rotating speed regulation by changing oil clearance.The sticking break of liquid comes adjustable brake moment equally based on law of friction in the newton by changing oil clearance.Be that with the difference of hydro-viscous speed governing clutch the former is power-absorption unit, be mainly used in without the wearing and tearing brake field, the latter is power transmitting deice, is mainly used in the energy-conservation occasion of large fan pump speed control.
For some special occasions, for example the mine lifting not only needs the power transmission controlling device, and needs the dynamic braking controlling device with the sticking winch of liquid, heave-load device controlled soft start system.Therefore often need to be sticked with the requirement of actual working condition that moving device two complete equipments satisfy system with liquid_viscosity regulator device and liquid simultaneously.In order to realize stepless speed regulation and braking deceleration function, bring thus coordination control difficulty, institute to take up space large, the high in cost of production series of problems.
Up to the present, about the patent retrieval of the sticking break of liquid to: the CN101956774A liquid that can manually control glues break, CN201096567 New Viscous Liquid Dynamometer.And the sticking transmission device of liquid that adopts the sticking transmission principle design of liquid mainly contains: CN86104607A and has announced a kind of viscous liquid driving speed control clutch, CN200996420Y discloses a kind of soft actuating mechanism of liquid viscosity, CN201246456Y has announced a kind of Belt Conveyors liquid viscosity stepless time adjustment device, CN201236906Y discloses the sticking stepless time adjustment device of a kind of liquid based on VFC, CN102155526A has announced the sticking combined type stepless time adjustment device of a kind of machinery-liquid, CN101782142A discloses a kind of hydro-viscous speed adjustment drive device, and CN101440865A has announced a kind of liquid sticky planetary speed regulating device main frame.These patents respectively have its advantage, have also solved the problem in some practical engineering application, but still do not have a kind of device the sticking break of liquid and both functions of hydro-viscous speed governing clutch can be combined together.
Summary of the invention
Purpose of the present invention is exactly for satisfying simultaneously under speed governing and the damped condition condition, the institute that uses the sticking device of two cover liquid to bring takes up space large, the transferring structure chain is complicated, coordinate the technical problems such as control difficulty, provide a kind of brake type liquid to glue transmission device, its arrestment mechanism and speed regulating mechanism share a cover pressure oil circuit control, and two-part co-ordination, can realize simultaneously braking and two kinds of functions of stepless time adjustment on a device.
For achieving the above object, the technical solution used in the present invention is as follows:
The sticking transmission device of brake type liquid of the present invention comprises casing, speed regulating mechanism and arrestment mechanism; Described speed regulating mechanism comprises the first axle, the second axle, the second axle transparent cover, active friction plate, driven friction, passive drum, driven disc, first piston cylinder and the first control oil pipe; Described arrestment mechanism comprises brake axle, brake axle transparent cover, movable friction plate, static friction sheet, brake drum, brake disc and the second piston cylinder;
Described the second axle is provided with the first radial direction oil, the second radial direction oil and the first axial oil duct that is interconnected; Described the first axle is provided with the second axial oil duct; Described the second axle transparent cover is provided with the radial direction oil that can be communicated with the control oil oil supply system in the external world; The first axial oil duct of the second axle is communicated with the described radial direction oil of the second axle transparent cover by the first radial direction oil of the second axle; Driven friction is installed on the passive drum, and passive drum is fixedly connected with described driven disc, and driven disc is fixedly connected with the second axle, and active friction plate is connected with the first axle, and the first working oil oil pocket of first piston cylinder is communicated with the second radial direction oil of the second axle;
Described brake axle is provided with the 3rd radial direction oil, the 4th radial direction oil and the 3rd axial oil duct, and described the 3rd radial direction oil is not communicated with mutually with the 3rd axial oil duct, and the 4th radial direction oil and the 3rd axial oil duct are interconnected; The brake axle transparent cover is provided with the radial direction oil that can be communicated with the lubrication oil supply system in the external world, and the 3rd axial oil duct of brake axle is communicated with the described radial direction oil of brake axle transparent cover by the 4th radial direction oil of brake axle; Described static friction sheet is installed on the brake drum, brake drum is fixedly connected with casing, and brake drum is fixedly connected with brake disc, brake disc has through hole, brake axle passes this through hole and is connected with the brake disc motive sealing, movable friction plate is connected with brake axle, and the second working oil oil pocket of the second piston cylinder is communicated with the 3rd radial direction oil of brake axle;
The first end of the first axle is fixedly connected with the second end of brake axle, and the second axial oil duct of the first axle is communicated with the 3rd axial oil duct of brake axle;
The first radial direction oil of the second axle is communicated with the 3rd radial direction oil of brake axle by described the first control oil pipe;
The moving direction of the second piston of the first piston of described first piston cylinder and the second piston cylinder is opposite.
Further, speed regulating mechanism of the present invention also comprises the first tooth cover and the first supporting base, and/or arrestment mechanism also comprises the second tooth cover and the second supporting base;
If described speed regulating mechanism also comprises the first tooth cover and the first supporting base, then described the first tooth cover is positioned at the end of the second end of the first axle, the first tooth cover is fixedly connected with the first axle, active friction plate is by being installed in the first tooth and putting and linking together with the first axle, described the first supporting base is connected with the second axle and the first supporting base and the second axle can relatively rotate, the first supporting base is positioned at the end of the first end of the second axle, the first supporting base is connected with the first tooth cover, and jointly surrounds the first lubricant oil oil pocket by the first supporting base and the first tooth cover; Described the first supporting base also is provided with through hole, and described control oil oil pipe is communicated with the first axial oil duct of the second axle by this through hole; The second axial oil duct of the first axle is communicated with described the first lubricant oil oil pocket, and the first axial oil duct and the first lubricant oil oil pocket of the second axle are not connected, and lubricant oil can enter between active friction plate and the driven friction through the first lubricant oil oil pocket;
If arrestment mechanism also comprises the second tooth cover and the second supporting base, then described the second tooth cover and the second supporting base are equipped with through hole, described brake axle passes the described through hole of the second tooth cover and the second supporting base, and brake axle is fixedly connected with the second supporting base with the second tooth cover, movable friction plate is by being installed in the second tooth and putting and linking together with brake axle, the second supporting base is connected with the second tooth cover, and jointly surrounds the second lubricant oil oil pocket by the second supporting base and the second tooth cover; Brake axle also is provided with the 5th radial direction oil, and the 3rd axial oil duct of brake axle is communicated with described the second lubricant oil oil pocket by the 5th radial direction oil of brake axle, and lubricant oil can enter between movable friction plate and the static friction sheet through the second lubricant oil oil pocket.
Further, first piston cylinder of the present invention comprises described driven disc and described first piston, and described driven disc is fixedly connected with the second axle; Be fixedly connected with its close a slice driven friction in end face of first piston and the driven friction group, another end face of first piston is connected with driven disc by bearing pin, forms the described first working oil oil pocket of first piston cylinder between driven disc and first piston.
Further, the second piston cylinder of the present invention comprises described brake disc, the second piston is taken over a business, the second loaded spring and described the second piston, described the second piston takes over a business with the brake axle motive sealing to be connected, between taking over a business, brake disc and the second piston form the cylinder body of the second piston cylinder, the second piston places in this cylinder body and this cylinder body is separated into the second not connected spring displacement cavity volume and described the second working oil oil pocket, wherein, what form between the second piston and brake disc is described the second spring displacement cavity volume, and what form between the second piston and the second piston are taken over a business is the described second working oil oil pocket of the second piston cylinder; Described the second loaded spring is located in the second spring displacement cavity volume, one end of the second loaded spring is fixedly connected with brake disc, the other end of the second loaded spring is fixedly connected with an end face of the second piston, is fixedly connected with its close a slice static friction sheet in the other end of the second piston and the static friction sheet group.
Further, the second piston cylinder of the present invention comprises described brake disc, the second piston is taken over a business, the second loaded spring and described the second piston, described the second piston takes over a business with the brake axle motive sealing to be connected, between taking over a business, brake disc and the second piston form the cylinder body of the second piston cylinder, the second piston places in this cylinder body and this cylinder body is separated into the second not connected spring displacement cavity volume and described the second working oil oil pocket, wherein, what form between the second piston and brake disc is described the second spring displacement cavity volume, and what form between the second piston and the second piston are taken over a business is the described second working oil oil pocket of the second piston cylinder; Described the second loaded spring is located in the second spring displacement cavity volume, one end of the second loaded spring is fixedly connected with brake disc, the other end of the second loaded spring is fixedly connected with an end face of the second piston, is fixedly connected with its close a slice static friction sheet in the other end of the second piston and the static friction sheet group.
Further, speed regulating mechanism of the present invention also comprises the 3rd piston cylinder, and the first axle also is provided with the 6th radial direction oil, and the 3rd working oil oil pocket of described the 3rd piston cylinder is communicated with described the 6th radial direction oil of the first axle; Described the 6th radial direction oil of the first axle is communicated with one second control oil pipe, and described the second control oil pipe is communicated with the oily oil pipe of described the first control; The 3rd piston of described the 3rd piston cylinder is opposite with the moving direction of the second piston of described the second piston cylinder.
Further, the 3rd piston cylinder of the present invention comprises the 3rd supporting disk and the 3rd piston, the 3rd supporting disk, the 3rd piston are connected with the first axle motive sealing respectively, be fixedly connected with its close a slice driven friction in end face of the 3rd piston and the driven friction group, another end face of the 3rd piston is connected with the 3rd supporting disk by bearing pin, forms described the 3rd working oil oil pocket of the 3rd piston cylinder between the 3rd supporting disk and the 3rd piston.
Further, arrestment mechanism of the present invention also comprises the 4th piston cylinder, and the 4th piston of described the 4th piston cylinder is identical with the moving direction of the second piston of described the second piston cylinder; Described brake axle also is provided with the 7th radial direction oil, and the 4th working oil oil pocket of described the 4th piston cylinder is communicated with the 7th radial direction oil of brake axle; The 7th radial direction oil of brake axle is communicated with one the 3rd control oil pipe, and described the 3rd control oil pipe is communicated with the oily oil pipe of described the first control.
Further, the 4th piston cylinder of the present invention comprises the 4th supporting disk, the 4th piston is taken over a business, the 4th loaded spring and described the 4th piston, described the 4th piston takes over a business with brake axle to be fixedly connected with, the 4th supporting disk is connected with the brake axle motive sealing, between taking over a business, the 4th supporting disk and the 4th piston form the cylinder body of the 4th piston cylinder, the 4th piston places in this cylinder body and this cylinder body is separated into the 4th not connected spring displacement cavity volume and described the 4th working oil oil pocket, wherein, what form between the 4th piston and the 4th supporting disk is described the 4th spring displacement cavity volume, and what form between the 4th piston and the 4th piston are taken over a business is described the 4th working oil oil pocket of the 4th piston cylinder; Described the 4th loaded spring is located in the 4th spring displacement cavity volume, one end of the 4th loaded spring is fixedly connected with the 4th supporting disk, the other end of the 4th loaded spring is fixedly connected with an end face of the 4th piston, is fixedly connected with its close a slice static friction sheet in the other end of the 4th piston and the static friction sheet group.
Further, the first end of the present invention or described brake axle is power intake, and the second end of the second axle is clutch end; Perhaps the second end of described the second axle is power intake, and the first end of brake axle is clutch end.
Compared with prior art, the invention has the beneficial effects as follows:
(1) the present invention is skillfully constructed, and has realized having the stepless time adjustment of hydro-viscous speed governing clutch and the braking deceleration two large functions of the sticking break of liquid concurrently at a covering device.(2) the present invention adopts same set of oil pressure control system, the operating mode of speed regulating mechanism and the mutually corresponding coordination of the operating mode of arrestment mechanism, not only can be on request to the transmission system transmitting torque, electrodeless output rotating speed regulation, and can apply adjustable resisting moment, make system be in for a long time half braking state, coordination is controlled mutually thereby realize transmission system speed governing and braking.(3) the present invention is owing to being integrated in one the function of the sticking break of hydro-viscous speed governing clutch and liquid, can effectively solve the series of problems such as the transferring structure chain that original two covering devices bring is complicated, Costco Wholesale is high.(4) speed regulating mechanism of the present invention arranges the first supporting base by the end at the second axle, and the end of brake axle arranges the first tooth cover, thereby consists of the first lubricant oil oil pocket between the first supporting base and the first tooth cover; Arrestment mechanism of the present invention arranges the second supporting base and the second tooth cover by the middle part at brake axle, thereby consists of the second lubricant oil oil pocket between the second supporting base and the second tooth cover; And by improving lubricating oil path, the centrifugal force that takes full advantage of oil pocket gets rid of lubricant oil between friction pair uniformly, makes between the friction pair of speed regulating mechanism and arrestment mechanism and forms uniform oil film; Thereby improve speed governing, the braking ability of device.(5) speed regulating mechanism of the present invention and arrestment mechanism are by changing oil circuit control, all adopt double-piston Bidirectional compacting mode, thereby make the displacement mode of friction pair become bidirectional displacement by monodisplacement, the displacement uniformity improves respectively more than 2 times, thus, the corresponding raising of the uniformity coefficient of oil film can further improve speed governing, the braking ability of device more than 2 times.
Description of drawings
Fig. 1 is the structural representation of first, second kind mode of execution of the sticking transmission device of brake type liquid of the present invention;
Fig. 2 is the lubricated oil circuit control schematic diagram of first, second kind mode of execution of the sticking transmission device of brake type liquid of the present invention;
Fig. 3 is the first, the 3rd piston of the second mode of execution of the sticking transmission device of brake type liquid of the present invention and the connection diagram of miscellaneous part;
Fig. 4 is the sectional view of the brake disc of the sticking transmission device of brake type liquid of the present invention;
Fig. 5 is the sectional view of the first supporting base of the sticking transmission device of brake type liquid of the present invention;
Fig. 6 is the oil circuit control schematic diagram of first, second kind mode of execution of the sticking transmission device of brake type liquid of the present invention;
Fig. 7 is the E-E sectional view of the brake axle 1 among Fig. 6;
Fig. 8 is the F-F sectional view of the brake axle 1 among Fig. 6 and Figure 14;
Fig. 9 is the structural representation of the third mode of execution of the sticking transmission device of brake type liquid of the present invention;
Figure 10 is the lubricated oil circuit control schematic diagram of the third mode of execution of the sticking transmission device of brake type liquid of the present invention;
Figure 11 is the second, the 4th piston of the third mode of execution of the sticking transmission device of brake type liquid of the present invention and the connection diagram of miscellaneous part;
Figure 12 is the C section zoomed-in view of Figure 11;
Figure 13 is the D section zoomed-in view of Figure 12;
Figure 14 is the oil circuit control schematic diagram of the third mode of execution of the sticking transmission device of brake type liquid of the present invention;
Figure 15 is the G-G sectional view of the brake axle 1 among Figure 14;
Wherein: 1-brake axle; The 4th radial direction oil of 1a-brake axle; The 3rd axial oil duct of 1b-brake axle; The 7th radial direction oil of 1c-brake axle; The 5th radial direction oil of 1d-brake axle; The 3rd radial direction oil of 1e-brake axle; The first end of 1m-brake axle; The second end of 1n-brake axle; 2-bearing; 3-bearing; The 4-the four supporting disk; 5-screw; The 6-the four piston is taken over a business; The 7-the second tooth cover; 8-movable friction plate; The 9-the four loaded spring; 10-static friction sheet; The 11-the four piston; An end face of 11a-the 4th piston; Another end face of 11b-the 4th piston; The 12-the second supporting base; 13-fixed bolt; 14-brake drum; The 15-the second piston is taken over a business; 16-screw; The 17-the second piston; An end face of 17a-second piston; Another end face of 17b-second piston; The 18-the second loaded spring; 19-upper box; 20-brake disc; 20a-disc centres through hole; The 21-the three supporting disk; 22-bearing pin; The 23-the three piston; An end face of 23a-the 3rd piston; Another end face of 23b-the 3rd piston; 24-driven friction; 25-active friction plate; The 26-the first tooth cover; 27-passive drum; 28-first piston; An end face of 28a-first piston; Another end face of 28b-first piston; 29-driven disc; 30-screw; The 31-the first supporting base; 31a-first supporting base central through bore; 32-bearing; 33-screw; The 34-the second axle; The first radial direction oil of 34a-second axle; The first axial oil duct of 34b-second axle; The second radial direction oil of 34c-second axle; The first end of 34d-second axle; The second end of 34e-second axle; The 35-the second axle transparent cover; The radial direction oil of 35a-second axle transparent cover; 36-bearing pin; 37-lower box; 38-seal ring; The 39-the first lubricant oil oil pocket; 40-bearing pin; 41-control oil pipe; 41a-first controls oil pipe; 41b-second controls oil pipe; 41c-the 3rd controls oil pipe; 42-seal ring; The 43-the second lubricant oil oil pocket; 44-bearing pin; 45-brake axle transparent cover; The radial direction oil of 45a-brake axle transparent cover; The first working oil oil pocket of 46-first piston cylinder; The 3rd working oil oil pocket of the 47-the three piston cylinder; The second working oil oil pocket of the 48-the second piston cylinder; The 4th working oil oil pocket of the 49-the four piston cylinder; The second spring displacement cavity volume of the 50-the second piston cylinder; The 4th spring displacement cavity volume of the 51-the four piston cylinder; The 52-the first axle; The second axial oil duct of 52a-first axle; The 6th radial direction oil of 52b-first axle; The first end of 52c-first axle; The second end of 52d-first axle.
Embodiment
The invention will be further described with instantiation below in conjunction with accompanying drawing.
As the first mode of execution of the present invention, referring to Fig. 1 and Fig. 2, the sticking transmission device of brake type liquid of the present invention mainly is made of casing, speed regulating mechanism and arrestment mechanism.Wherein, speed regulating mechanism comprises the first axle 52, the second axle 34, the second axle transparent cover 35, active friction plate 25, driven friction 24, passive drum 27, driven disc 29, first piston cylinder and the first control oil pipe 41a; Arrestment mechanism comprises brake axle 1, brake axle transparent cover 45, movable friction plate 8, static friction sheet 10, brake drum 14, brake disc 20 and the second piston cylinder.Referring to Fig. 2 and Fig. 6, the second axle 34 is provided with the first radial direction oil 34a, the second radial direction oil 34c and the first axial oil duct 34b that is interconnected; The first axle 52 is provided with the second axial oil duct 52a; The second axle transparent cover 35 is provided with the radial direction oil 35a that can be communicated with the control oil oil supply system in the external world; The first axial oil duct 34b of the second axle 34 is communicated with the radial direction oil 35a of the second axle transparent cover by the first radial direction oil 34a of the second axle; Driven friction 24 is installed on the passive drum 27, passive drum 27 is fixedly connected with driven disc 29, driven disc 29 is fixedly connected with the second axle 34, and active friction plate 25 is connected with the first axle 52, and the first working oil oil pocket 46 of first piston cylinder is communicated with the second radial direction oil 34c of the second axle 34.Such as Fig. 2 and shown in Figure 6, brake axle 1 is provided with the 3rd radial direction oil 1e, the 4th radial direction oil 1a and the 3rd axial oil duct 1b, and the 3rd radial direction oil 1e is not communicated with mutually with the 3rd axial oil duct 1b, and the 4th radial direction oil 1a and the 3rd axial oil duct 1b are interconnected; Brake axle transparent cover 45 is provided with the radial direction oil 45a that can be communicated with the lubrication oil supply system in the external world, and the 3rd axial oil 1b road of brake axle 1 is communicated with the radial direction oil 45a of brake axle transparent cover by the 4th radial direction oil 1a of brake axle 1; Static friction sheet 10 is installed on the brake drum 14, brake drum 14 is fixedly connected with respectively with upper box 19, lower box 37, and brake drum 14 is fixedly connected with brake disc 20, brake disc 20 has through hole 20a, brake axle 1 passes this through hole 20a and is connected with brake disc 20 motive sealings, movable friction plate 8 is connected with brake axle 1, and the second working oil oil pocket 48 of the second piston cylinder is communicated with 1e with the 3rd radial direction oil of brake axle.In addition, such as Fig. 2 and shown in Figure 6, the first end 52c of the first axle 52 is fixedly connected with the second end 1n of brake axle 1, and the second axial oil duct 52a of the first axle is communicated with the 3rd axial oil duct 1b of brake axle 1.Referring to Fig. 6, the first radial direction oil 34a of the second axle 34 is communicated with the 3rd radial direction oil 1e of brake axle 1 by the first control oil pipe 41a.And the moving direction of the first piston 28 of first piston cylinder and the second piston 17 of the second piston cylinder is opposite.
The working procedure of the first mode of execution of the present invention is: when under the active force of first piston cylinder, main, driven friction is separated fully, the active friction plate 25 of speed regulating mechanism, when the oil film between the driven friction 24 does not transmit any moment of torsion, this moment is under the active force of the second piston cylinder, the movable friction plate 8 of arrestment mechanism, static friction sheet 10 compress fully, and the sticking transmission device of brake type liquid of the present invention correspondingly is in the full application of brake operating mode.When under the active force of first piston cylinder, main, driven friction compresses fully, the active friction plate 25 of speed regulating mechanism, when the oil film transmitting torque ability between the driven friction 24 reaches maximum, this moment is under the active force of the second piston cylinder, the movable friction plate 8 of arrestment mechanism, static friction sheet 10 separate fully, the sticking transmission device of brake type liquid of the present invention correspondingly is in zero damped condition, brake axle 1 and the second axle 34 synchronous rotaries.When there is certain pilot pressure oil in system, control oil enters respectively the first piston cylinder of speed regulating mechanism and the second piston cylinder of arrestment mechanism from the oil circuit of the second axle 34, adjust simultaneously the oil slick thickness size of 24 of speed regulating mechanism active friction plates 25, driven friction by changing the large I of control-oil pressure, and the oil slick thickness size of 10 of arrestment mechanism movable friction plates 8, static friction sheet.At this moment, the sticking transmission device of brake type liquid of the present invention is in the semi-brake operating mode, thereby both can realize transmitting torque, and electrodeless output rotating speed regulation can apply adjustable resisting moment again, makes system be in for a long time half braking state.
The power transmission process of the first mode of execution of the present invention is: the power input of the working machines such as blower fan, water pump can be from the first end 1m input of brake axle 1, pass to movable friction plate 8 via brake axle 1, movable friction plate 8 produces braking moment under the shear action of the oil film between dynamic and static friction plate, thereby can realize the working machine retarding braking.Meanwhile, can transmission of power be given by the second end 1n of brake axle 1 the first end 52c of the first axle 52, the second end 52d of the first axle 52 with transmission of power to active friction plate 25, the shear action of the oil film of active friction plate through between master, driven friction with transmission of power to driven friction 24, driven friction by passive drum 27 with transmission of power to driven disc 29, driven disc 29 is given transmission of power the first end 34d of the second axle 34, last the second end 34e outputting power by the second axle 34; Power also can be conversely from the second end 34e input power of the second axle 34, by the first end 34d of the second axle 34 with transmission of power to driven disc 29, driven disc 29 is given passive drum 27 with transmission of power, passive drum 27 with transmission of power to driven friction 24, driven friction 24 is through the master, the shear action of the oil film between driven friction with transmission of power to active friction plate 25, active friction plate 25 is given transmission of power the second end 52d of the first axle 52, the first end 52c of the first axle 52 is the second end 1n of transmission of power to brake axle 1, at last from the first end 1m outputting power of brake axle 1.Meanwhile, input power passes to movable friction plate 8 via brake axle 1, and movable friction plate 8 produces braking moment under the shear action of the oil film between dynamic and static friction plate, thereby can realize the working machine retarding braking.
The first mode of execution of the present invention combines the function of hydro-viscous speed governing clutch and sticking break two covering devices of liquid together dexterously, both share same set of oil pressure control system and are easy to realize coordinating control, can effectively solve the problems such as the transferring structure chain that original two covering devices bring is complicated, Costco Wholesale is high, be highly suitable for the engineering application that working machine needs simultaneously speed governing and brakes two kinds of operating modes.
Referring to Fig. 1 and Fig. 2, the second mode of execution of the present invention mainly is made of upper lower box, speed regulating mechanism and arrestment mechanism.Wherein, speed regulating mechanism comprises the first axle 52, the second axle 34, the second axle transparent cover 35, active friction plate 25, driven friction 24, passive drum 27, driven disc 29, first piston cylinder, the 3rd piston cylinder, the first control oil pipe 41a and the oily oil pipe 41b of the second control; Arrestment mechanism comprises brake axle 1, brake axle transparent cover 45, movable friction plate 8, static friction sheet 10, brake drum 14, brake disc 20 and the second piston cylinder.Wherein, brake axle 1, the first axle 52 and the second axle 34 threes' medial axis is to overlap as good.The second end of brake axle 1 is fixedly connected with (for example can be fixedly connected with by coupling or universal joint, perhaps weld together) with the first end of the first axle 52, and the 3rd axial oil duct 1b of the second axial oil duct 52a of the first axle 52 and brake axle 1 is relative and be communicated with.Brake axle 1 and the second axle 34 can utilize bearing 2 and bearing 3 to be bearing between upper box 19 and the lower box 37.
The second mode of execution is as one of preferred implementation of the present invention, and speed regulating mechanism further comprises the first tooth cover and the first supporting base, and speed regulating mechanism further comprises the first tooth cover and the first supporting base.As shown in Figure 2, the second tooth cover the 7 and second supporting base 12 can be set by the middle part at brake axle 1, thereby between the second supporting base 12 and the second tooth cover 7, consist of second a lubricant oil oil pocket 43.Specifically, the second tooth cover 7 has uniform aperture, and the second tooth cover 7 is fixedly connected with brake axle 1 by screw 5 and bearing pin 44; The movable friction plate 8 of arrestment mechanism is installed on the second tooth cover 7; Static friction sheet 10 is installed on the brake drum 14, and brake drum 14 is fixedly connected with upper box 19, lower box 37; And brake drum 14 is fixedly connected with brake disc 20; As shown in Figure 4, brake disc 20 has through hole 20a, and brake axle 1 passes this through hole 20a and is connected with brake disc 20 motive sealings.The second supporting base 12 is tightly connected with brake axle 1, the second supporting base 12 is located by connecting by seam and the second tooth cover 7, thus, the second supporting base 12 and the second tooth cover 7 surround the second lubricant oil oil pocket 43 jointly, and lubricant oil can enter between movable friction plate 8 and the static friction sheet 10 through the second lubricant oil oil pocket 43.Have equably aperture on the first tooth cover 26, be connected by screw 30 and bearing pin 40 with the first axle 52.The active friction plate 25 of speed regulating mechanism is installed on the first tooth cover 26; Speed regulating mechanism driven friction 24 is connected with passive drum 27; Passive drum 27 is connected with driven disc 29; Driven disc 29 is fixedly connected with the second axle 34 by screw 33 and bearing pin 36.As depicted in figs. 1 and 2, in the second mode of execution of the present invention, by the end at the second end 52d of the first axle 52 the first tooth cover 26 is set, end at the first end 34d of the second axle 34 arranges the first supporting base 31, thereby consists of first a lubricant oil oil pocket 39 between the first supporting base 31 and the first tooth cover 26.Specifically, the first supporting base 31 is connected with the second axle 34 by bearing 32, and the first supporting base 31 and the second axle 34 can relatively rotate; The first supporting base 31 is positioned at the first end 34d end of the second axle 34, and the first supporting base 31 is located by connecting by seam and the first tooth cover 26, and thus, the first supporting base 31 and the first tooth cover 26 surround the first lubricant oil oil pocket 39 jointly.As shown in Figure 5, the first supporting base also is provided with through hole 31a, and the first control oil pipe 41a is communicated with the first axial oil duct 34b of the second axle 34 by through hole 31a; The second axial oil duct 52a of the first axle 52 is communicated with the first lubricant oil oil pocket 39, the first axial oil duct 34b and the first lubricant oil oil pocket 39 of the second axle 34 are not connected, and lubricant oil can enter between active friction plate 25 and the driven friction 24 through the first lubricant oil oil pocket 39.In addition, such as Fig. 2, shown in Figure 6, the second axle 34 is provided with the first radial direction oil 34a, the second radial direction oil 34c and the first axial oil duct 34b that is interconnected; The second axle transparent cover 35 is provided with the radial direction oil 35a that can be communicated with the control oil oil supply system in the external world; The first axial oil duct 34b of the second axle 34 is communicated with the radial direction oil 35a of the second axle transparent cover 35 by the first radial direction oil 34a of the second axle 34; The first working oil oil pocket 46 of first piston cylinder is communicated with the second radial direction oil 34c of the second axle 34; The first radial direction oil 34a of the second axle 34 is communicated with the 3rd radial direction oil 1e of brake axle 1 by the first control oil pipe 41a.Such as Fig. 2, shown in Figure 6, the first axle 52 also is provided with the 6th radial direction oil 52b; The 6th radial direction oil 52b of the first axle 52 is communicated with one second control oil pipe 41b, and the second control oil pipe 41b is communicated with the first control oil pipe 41a.Brake axle 1 is provided with the 3rd axial oil duct 1b, the 3rd radial direction oil 1e, the 4th radial direction oil 1a, the 5th radial direction oil 1d; Brake axle the 3rd radial direction oil 1e is not communicated with mutually with the 3rd axial oil duct 1b, and the 4th radial direction oil 1a, the 5th radial direction oil 1d and the 3rd axial oil duct 1b are interconnected; Brake axle transparent cover 45 is provided with the radial direction oil 45a that can be communicated with the lubrication oil supply system in the external world, and the 3rd axial oil duct 1b of brake axle 1 is communicated with the radial direction oil 45a of brake axle transparent cover 45 by the 4th radial direction oil 1a of brake axle 1; The second working oil oil pocket 48 of the second piston cylinder is communicated with the 3rd radial direction oil 1e of brake axle 1; The 3rd axial oil duct 1b of brake axle 1 is communicated with the second lubricant oil oil pocket 43 by the 5th radial direction oil 1d of brake axle 1; The 3rd working oil oil pocket 47 of the 3rd piston cylinder is communicated with the 6th radial direction oil 52b of the first axle 52.As shown in Figure 12 and Figure 13, the arrestment mechanism of the second mode of execution of the present invention only comprises a piston cylinder: i.e. the second piston cylinder.The second piston cylinder comprises brake disc 20, the second piston takes over a business 15, the second loaded spring 18 and the second piston 17, brake disc 20, the second piston is taken over a business 15 and is connected with brake axle 1 motive sealing respectively, take over a business the cylinder body that forms the second piston cylinder between 15 at brake disc 20 and the second piston, the second piston 17 places in this cylinder body and this cylinder body is separated into the second not connected spring displacement cavity volume 50 and the second working oil oil pocket 48, wherein, what form between the second piston 17 and brake disc 20 is the second spring displacement cavity volume 50, and taking over a business what form between 15 at the second piston 17 and the second piston is the second working oil oil pocket 48 of the second piston cylinder; And the second working oil oil pocket 48 is communicated with the 3rd radial direction oil 1e on the brake axle 1.Not connected for guaranteeing the second spring displacement cavity volume 50 and the second working oil oil pocket 48, can take over a business 15 surface of contact at the second piston 17 and brake disc 20, the second piston and use seal ring 42 to seal.The second loaded spring 18 is located in the second spring displacement cavity volume 50, one end of the second loaded spring 18 is fixedly connected with brake disc 20, the other end of the second loaded spring 18 is fixedly connected with an end face 17a of the second piston 17, and the other end 17b of the second piston 17 is fixedly connected with hithermost a slice static friction sheet 10 in the static friction sheet group.When the second piston cylinder advanced pressure oil, it is mobile towards the direction of brake disc 20 (being " c to " among Figure 12) that the second piston 17 drives static friction sheets 10, thereby realize separating of movable friction plate 8 and static friction sheet 10.When the pressure oil pressure of the second piston cylinder reduced, the second piston 17 drove the static friction sheets towards mobile away from the direction of brake disc 20 (being direction opposite with " c to " among Figure 12), thus the mutual compression of realization movable friction plate 8 and static friction sheet 10.
Such as Fig. 1, shown in Figure 3, as one of preferred implementation of the present invention, the speed regulating mechanism of the second mode of execution of the present invention comprises two piston cylinders: first piston cylinder and the 3rd piston cylinder.The moving direction of the piston of first piston cylinder is opposite with the second piston cylinder moving direction.Because the displacement mode of friction pair becomes bidirectional displacement by monodisplacement, the displacement uniformity improves respectively more than 2 times, and thus, the corresponding raising of the uniformity coefficient of oil film can further improve speed governing, the braking ability of device more than 2 times.The first piston cylinder comprises driven disc 29 and first piston 28, and driven disc 29 is fixedly connected with bearing pin 36 by screw 33 with the second axle 34; An end face 28a of first piston 28 is fixedly connected with hithermost a slice driven friction 24 in the driven friction group, another end face 28b of first piston 28 is connected with driven disc 29 by bearing pin 22, between driven disc 29 and first piston 28, form the described first working oil oil pocket 46 of first piston cylinder, for so that described the first working oil oil pocket 46 seals, can use seal ring 38 to seal.When the first piston cylinder advanced pressure oil, first piston 28 drove driven friction 24 towards mobile away from the direction of driven disc 29 (being " g to " among Fig. 3), thereby realized the compression of active friction plate 25 and driven friction 24.When the pressure oil pressure of first piston cylinder reduced, it is mobile towards the direction at driven disc 29 places (being direction opposite with " g to " among Fig. 3) that first piston 28 drives driven friction 24, thus being separated from each other of realization active friction plate 25 and driven friction 24.
The 3rd piston cylinder is with respect to the first piston cylinder, and both become the bilateral symmetry relation, make summary description at this.The 3rd piston cylinder comprises the 3rd supporting disk 21 and the 3rd piston 23, the 3rd supporting disk 21, the 3rd piston 23 are connected with 52 motive sealings of the first axle respectively, an end face 23a of the 3rd piston 23 is fixedly connected with a slice driven friction of the most close end face 23a in the driven friction group, another end face 23b of the 3rd piston 23 is connected with the 3rd supporting disk 21 by bearing pin 22, forms the 3rd working oil oil pocket 47 of the 3rd piston cylinder between the 3rd supporting disk 21 and the 3rd piston 23.And the 3rd working oil oil pocket 47 is communicated with the 6th radial direction oil 52b on the first axle 52.
The symmetrical double-piston compressing structure of speed regulating mechanism shown in Figure 3 and arrestment mechanism is compared with single piston compressing structure mode, has not only just increased simply by a cover piston cylinder, is that also larger change has occured corresponding oil circuit control.Generally be separate between the lubricating oil path of the sticking transmission device of existing liquid and the oil circuit control, and on the brake axle 1 of the sticking transmission device of brake type liquid of the present invention, the first axle 52 owing to having larger radial and axial lubricating oil duct, set up again an oily oil circuit of control and be difficult for realizing.If therefore increase by a cover piston cylinder on speed regulating mechanism, how corresponding oil circuit control is arranged as a difficult point again.And liquid_viscosity regulator device of the present invention is controlled oil pipe by arranging in the lubricant oil oil pocket, thereby dexterously oil circuit control is located in the axial oil duct of brake axle 1.
Specifically, such as Fig. 2, shown in Figure 6, the first axle 52 is provided with the second axial oil duct 52a, the 6th radial direction oil 52b; The second axial oil duct 52a is communicated with the 3rd axial oil duct 1b of the first lubricant oil oil pocket 39 and brake axle 1, and the 6th radial direction oil 52b is not communicated with mutually with the second axial oil duct 52a; Brake axle 1 compartment of terrain is provided with the 3rd axial oil duct 1b, the 3rd radial direction oil 1e, the 4th radial direction oil 1a and the 5th radial direction oil 1d; The 3rd axial oil duct 1b is interconnected with the 4th radial direction oil 1a, the 5th radial direction oil 1d respectively; The 4th radial direction oil 1a is communicated with the radial direction oil 45a of brake axle transparent cover 45; The 5th radial direction oil 1d is communicated with the second lubricant reservoir 43; The 3rd axial oil duct 1b is not communicated with mutually with the 3rd radial direction oil 1e; The 3rd radial direction oil 1e is communicated with the second working oil oil pocket 48 of the second piston cylinder; The 6th radial direction oil 52b of the first axle 52d is communicated with the 3rd working oil oil pocket 47 of the 3rd piston cylinder; Controlling oil pipe 41 places in the first lubricant oil oil pocket 39, the first axle 52 and the brake axle 1, controlling oil pipe 41 can be a Five-way tube that is made of the first control oil pipe 41a and the second control oil pipe 41b, and the second control oil pipe 41b and the oily oil pipe 41a of the first control are interconnected.As shown in Figure 5, the first supporting base 31 is provided with central through bore 31a, and the end port of the first control oil pipe 41a is by the relative also connection of axial oil duct 34b of central through bore 31a with second axle 34 of the first supporting base; And this end port is tightly connected with axial oil duct 34b, avoids thus the control oil in the axial oil duct 34b to enter the first lubricant oil oil pocket 39.The port of the other end of the first control oil pipe 41a is and connection relative with the 3rd a radial direction oil 1e of brake axle 1 separately, and, each port of this end and the 3rd radial direction oil 1e are tightly connected, thereby avoid the lubricant oil among the axial oil duct 1b of brake axle 1 to enter control oil pipe 41 so that axially the lubricant oil among the oil duct 1b can be as shown in Figure 8 by the passage of the first control oil pipe 41a both sides
, passage
Enter the first lubricant oil oil pocket 39.The second control oil pipe 41b places in the axial oil duct 52a of the first axle 52, the port at the two ends of the second control oil pipe 41b is and connection relative with the 6th a radial direction oil 52b of the first axle 52 separately, and each port and the 6th radial direction oil 52b of the second control oil pipe 41b are tightly connected, thereby avoid the lubricant oil among the axial oil duct 52b of the first axle 52 to enter control oil pipe 41 so that axially the lubricant oil among the oil duct 52b can be as shown in Figure 7 by the passage of the second control oil pipe 41b both sides
, passage
Enter the first lubricant oil oil pocket 39.
Such as Fig. 2, shown in Figure 6, the oil circuit control of the second mode of execution of the present invention is: one road pilot pressure oil enters the first radial direction oil 34a of the second axle 34 from the radial direction oil 35a on the second axle transparent cover 35, enter the second radial direction oil 34c by the first axial oil duct 34b on the second axle 34, this road pilot pressure oil leads to the first working oil oil pocket 46 of first piston cylinder; Another road pilot pressure oil comprises as shown in Figure 6 the first control oil pipe 41a, the second control oil pipe 41b via control oil pipe 41() enter respectively the 3rd radial direction oil 1e on the brake axle 1, the 6th radial direction oil 52b of the first axle 52, thereby enter respectively the second working oil oil pocket 48 of the second piston cylinder via the 3rd radial direction oil 1e, enter the 3rd working oil oil pocket 47 of the 3rd piston cylinder via the 6th radial direction oil 52b.Because the pilot pressure oil of first piston cylinder, the second piston cylinder and the 3rd piston cylinder is all the pressure oil of the second axle 34 sides, three's oil pressure equates, be easy to coordinate control, therefore correspondent equal is distinguished in the displacement of first piston cylinder and the 3rd piston cylinder, the second piston cylinder, and has realized only depending on an operating oil pressure to control simultaneously the purpose of three piston movements.Thus, mutually corresponding coordinations of the operating mode of the first piston cylinder of speed regulating mechanism, the operating mode of the 3rd piston cylinder and the second piston cylinder of arrestment mechanism, the oil slick thickness that can change simultaneously by change control-oil pressure size between the dynamic and static friction plate of the master of speed regulating mechanism, oil slick thickness size between driven friction and arrestment mechanism is big or small.When the oil slick thickness of 24 of the active friction plate 25 of speed regulating mechanism and driven friction reduces, realization be to compress operating mode, thereby can effective communication power; The oil slick thickness that the movable friction plate 8 of the arrestment mechanism that this moment is corresponding and static friction sheet are 10 increases, realization be to separate operating mode, thereby can reduce braking moment.Vice versa.
The working procedure of the second mode of execution of the present invention is: when system was oily without pilot pressure, the movable friction plate 8 of arrestment mechanism, static friction sheet 10 were compressed fully by the second loaded spring 18.Meanwhile, the active friction plate 25 of speed regulating mechanism, driven friction 24 are separated fully, and at this moment, the sticking transmission device of brake type liquid of the present invention is in the full application of brake operating mode; When there is pilot pressure oil in system, control oil enters respectively the first, the 3rd piston cylinder of speed regulating mechanism and the second piston cylinder of arrestment mechanism from the oil circuit of the second axle 34 sides, adjust simultaneously the oil slick thickness size of 24 of speed regulating mechanism active friction plates 25, driven friction by changing the large I of control-oil pressure, and the oil slick thickness size of 10 of arrestment mechanism movable friction plates 8, static friction sheet.At this moment, the sticking transmission device of brake type liquid of the present invention is in the semi-brake operating mode, thereby both can realize transmitting torque, and electrodeless output rotating speed regulation can apply adjustable resisting moment again, makes system be in for a long time half braking state; When control oil pressure when increasing gradually, the first, the 3rd piston cylinder of speed regulating mechanism is because the effect of controlled system oil pressure, so that the gap of active friction plate 25, driven friction 24 reduces, so the moment of torsion that speed regulating mechanism transmits increases.Meanwhile, the second piston cylinder of arrestment mechanism overcomes the motion of loaded spring power, so that the gap of movable friction plate 8, static friction sheet 10 increases, namely the arrestment mechanism braking torque reduces, and is controlled thereby the speed governing of the system of realization and braking are coordinated mutually; When system's pilot pressure oil pressure is maximum, the active friction plate 25 of speed regulating mechanism, driven friction 24 are compressed fully by oil pressure, movable friction plate 8, the static friction sheet 10 of arrestment mechanism are backed down separation fully by oil pressure simultaneously, at this moment, the sticking transmission device of brake type liquid of the present invention is in zero damped condition, brake axle 1 and the second axle 34 synchronous rotaries.
As the third mode of execution of the present invention, referring to Fig. 9, Figure 10, the third mode of execution of the present invention equally mainly is made of upper and lower casing, speed regulating mechanism and arrestment mechanism.Wherein, speed regulating mechanism comprise, the first axle 52, the second axle 34, the second axle transparent cover 35, active friction plate 25, driven friction 24, passive drum 27, driven disc 29, first piston cylinder and the first control oil pipe 41a; Arrestment mechanism comprises brake axle 1, brake axle transparent cover 45, movable friction plate 8, static friction sheet 10, brake drum 14, brake disc 20, the second piston cylinder, the 4th piston cylinder and the 3rd control oil pipe 41c.
Compare with the second mode of execution, the second axle 34 in the third mode of execution of the present invention, the second axle transparent cover 35, active friction plate 25, driven friction 24, passive drum 27, driven disc 29, the first piston cylinder, the first control oil pipe 41a, brake axle transparent cover 45, movable friction plate 8, static friction sheet 10, brake drum 14, the structure of brake disc 20 and the second piston cylinder, layout is identical, and two kinds of mode of executions have the first lubricant reservoir 39 of two same structures equally, the second lubricant reservoir 43, brake axle 1, the first axle 52 and medial axis relative with the second axle 34 threes overlaps.Identical place does not repeat them here owing to describing in detail in the second mode of execution of the present invention before.Both are difference:
(1) the third mode of execution does not arrange the 3rd piston cylinder, but has set up the 4th piston cylinder, corresponding the 7th radial direction oil 1c that set up on the brake axle 1, the brake axle 1 interior corresponding oily oil pipe 41c of the 3rd control that set up.The 4th working oil oil pocket 49 of the 4th piston cylinder is communicated with the 7th radial direction oil 1c of brake axle, and the 7th radial direction oil 1c of brake axle is communicated with the 3rd control oil pipe 41c, and the 3rd control oil pipe 41c is communicated with the oily oil pipe 41a of the first control.
(2) the third mode of execution is not owing to there being the 3rd piston cylinder, and therefore second in the 6th radial direction oil 52b on corresponding the first axle 52 of having cancelled in the second mode of execution and the first axle controlled oil pipe 41b, and respective change has also occured oil circuit control.
The below stresses the difference of the third mode of execution and the second mode of execution:
Such as Figure 11, shown in Figure 12, the 4th piston cylinder is with respect to the second piston cylinder, both are the bilateral symmetry relation, the 4th piston cylinder comprises the 4th supporting disk 4, the 4th piston takes over a business 6, the 4th loaded spring 9 and the 4th piston 11, the 4th piston is taken over a business 6 and is fixedly connected with brake axle 1, the 4th supporting disk 4 is connected with brake axle 1 motive sealing, take over a business the cylinder body that forms the 4th piston cylinder between 6 at the 4th supporting disk 4 and the 4th piston, the 4th piston 11 places in this cylinder body and this cylinder body is separated into the 4th not connected spring displacement cavity volume 51 and the 4th working oil oil pocket 49, wherein, what form between the 4th piston 11 and the 4th supporting disk 4 is the 4th spring displacement cavity volume 51, and taking over a business what form between 6 at the 4th piston 11 and the 4th piston is the 4th working oil oil pocket 49 of the 4th piston cylinder; The 4th loaded spring 9 is located in the 4th spring displacement cavity volume 51, one end of the 4th loaded spring 9 is fixedly connected with the 4th supporting disk 4, the other end of the 4th loaded spring 9 is fixedly connected with an end face 11a of the 4th piston 11, and another end face 11b of the 4th piston 11 is fixedly connected with a slice static friction sheet 10 of the most close end face 11b in the static friction sheet group.When the 4th piston cylinder advanced pressure oil, it is mobile towards the direction of brake disc 20 (being " c to " among Figure 12) that the 4th piston 11 drives static friction sheets 10, thereby realize separating of movable friction plate 8 and static friction sheet 10.When the pressure oil pressure of the second piston cylinder reduced, the 4th piston 11 drove the static friction sheets towards mobile away from the direction of brake disc 20 (being direction opposite with " c to " among Figure 12), thus the mutual compression of realization movable friction plate 8 and static friction sheet 10.
In order to give the second, the 4th piston cylinder for control oil, such as Figure 10, shown in Figure 14, the first axle 52 is provided with the second axial oil duct 52a; The second axial oil duct 52a is communicated with the 3rd axial oil duct 1b of the first lubricant oil oil pocket 39 and brake axle 1, and brake axle 1 compartment of terrain is provided with the 3rd axial oil duct 1b, the 3rd radial direction oil 1e, the 4th radial direction oil 1a, the 5th radial direction oil 1d and the 7th radial direction oil 1c; The 3rd axial oil duct 1b is interconnected with the 4th radial direction oil 1a, the 5th radial direction oil 1d respectively; The 4th radial direction oil 1a is communicated with the radial direction oil 45a of brake axle transparent cover 45; The 5th radial direction oil 1d is communicated with the second lubricant reservoir 43; The 3rd axial oil duct 1b is not communicated with mutually with the 3rd radial direction oil 1e and the 7th radial direction oil 1c; The 3rd radial direction oil 1e is communicated with the second working oil oil pocket 48 of the second piston cylinder; The 7th radial direction oil 1c is communicated with the 4th working oil oil pocket 49 of the 4th piston cylinder.Controlling oil pipe 41 places in the first lubricant oil oil pocket 39, the first axle 52 and the brake axle 1, controlling oil pipe 41 can be a Five-way tube that is made of the first control oil pipe 41a, the 3rd control oil pipe 41c, and the 3rd control oil pipe 41c and the oily oil pipe 41a of the first control are interconnected.As shown in Figure 5, the first supporting base 31 is provided with central through bore 31a, and the end port of the first control oil pipe 41a is by the relative also connection of axial oil duct 34b of central through bore 31a with second axle 34 of the first supporting base.And this end port is tightly connected with axial oil duct 34b, avoids thus the control oil in the axial oil duct 34b to enter the first lubricant oil oil pocket 39.The port of the other end of the first control oil pipe 41a is and connection relative with the 3rd a radial direction oil 1e of brake axle 1 separately, and, each port of this end and the 3rd radial direction oil 1e are tightly connected, thereby avoid the lubricant oil among the axial oil duct 1b of brake axle 1 to enter control oil pipe 41 so that axially the lubricant oil among the oil duct 1b can be as shown in Figure 8 by the passage of the first control oil pipe 41a both sides
, passage
Enter the first lubricant oil oil pocket 39.The 3rd control oil pipe 41c places in the axial oil duct 1b of brake axle 1, the port at the two ends of the 3rd control oil pipe 41c is and connection relative with the 7th a radial direction oil 1c of brake axle 1 separately, and each port and the 7th radial direction oil 1c of the 3rd control oil pipe 41c are tightly connected, thereby avoid the lubricant oil among the axial oil duct 1b of brake axle 1 to enter control oil pipe 41 so that axially the lubricant oil among the oil duct 1b can be as shown in figure 15 by the passage of the 3rd control oil pipe 41c both sides
, passage
Enter the second lubricant oil oil pocket 43.
Such as Figure 10, shown in Figure 14, the oil circuit control of the third mode of execution of the present invention is: one road pilot pressure oil enters the first radial direction oil 34a of the second axle 34 from the radial direction oil 35a on the second axle transparent cover 35, enter the second radial direction oil 34c by the first axial oil duct 34b on the second axle 34, this road pilot pressure oil leads to the first working oil oil pocket 46 of first piston cylinder; Another road pilot pressure oil comprises as shown in figure 14 the first control oil pipe 41a via control oil pipe 41(, the 3rd control oil pipe 41c) enters respectively the 3rd radial direction oil 1e on the brake axle 1, the 7th radial direction oil 1c on the brake axle 1, thereby enter respectively the second working oil oil pocket 48 of the second piston cylinder via the 3rd radial direction oil 1e, enter the 4th working oil oil pocket 49 of the 4th piston cylinder via the 7th radial direction oil 1c, because first piston cylinder, the pilot pressure oil of the second piston cylinder and the 4th piston cylinder is all the pressure oil of the second axle 34 sides, three's oil pressure equates, be easy to coordinate control, so first piston cylinder and the second piston cylinder, the displacement of the 4th piston cylinder is correspondent equal respectively, and has realized only depending on an operating oil pressure to control simultaneously the purpose of three piston movements.Thus, mutually corresponding coordinations of the operating mode of the operating mode of the first piston cylinder of speed regulating mechanism and the second piston cylinder of arrestment mechanism, the 4th piston cylinder, the oil slick thickness that can change simultaneously by changing the oily pressure size of control between the dynamic and static friction plate of the master of speed regulating mechanism, oil slick thickness size between driven friction and arrestment mechanism is big or small.When the oil slick thickness of 24 of the active friction plate 25 of speed regulating mechanism and driven friction reduces, realization be to compress operating mode, thereby can effective communication power; At this moment, the oil slick thickness that the movable friction plate 8 of corresponding arrestment mechanism and static friction sheet are 10 increases, realization be to separate operating mode, thereby can reduce braking moment.Vice versa.
The working procedure of the third mode of execution of the present invention is: when system was oily without pilot pressure, the movable friction plate 8 of arrestment mechanism, static friction sheet 10 were compressed fully by the second loaded spring 18, the 4th loaded spring 9.Meanwhile, the active friction plate 25 of speed regulating mechanism, driven friction 24 are separated fully, and at this moment, the sticking transmission device of brake type liquid of the present invention is in the full application of brake operating mode; When there is pilot pressure oil in system, control oil enters respectively the first piston cylinder of speed regulating mechanism and the second, the 4th piston cylinder of arrestment mechanism from the oil circuit of the second axle 34 sides, adjust simultaneously the oil slick thickness size of 24 of speed regulating mechanism active friction plates 25, driven friction by changing the large I of control-oil pressure, and the oil slick thickness size of 10 of the movable friction plates 8 of arrestment mechanism, static friction sheet.The sticking transmission device of brake type liquid this moment is in the semi-brake operating mode, thereby both can realize transmitting torque, and electrodeless output rotating speed regulation can apply adjustable resisting moment again, makes system be in for a long time half braking state; When control oil pressure when increasing gradually, the first piston cylinder of speed regulating mechanism is because the effect of controlled system oil pressure, so that the gap of active friction plate 25, driven friction 24 reduces, so the moment of torsion that speed regulating mechanism transmits increases.Meanwhile, the second, the 4th piston cylinder of arrestment mechanism overcomes the motion of loaded spring power, so that the gap of movable friction plate 8, static friction sheet 10 increases, namely the braking torque of arrestment mechanism reduces, and is controlled thereby the speed governing of the system of realization and braking are coordinated mutually; When the pilot pressure oil pressure of system is maximum, the active friction plate 25 of speed regulating mechanism, driven friction 24 are compressed fully by oil pressure, movable friction plate 8, the static friction sheet 10 of arrestment mechanism are backed down separation fully by oil pressure simultaneously, at this moment, the sticking transmission device of brake type liquid of the present invention is in zero damped condition, brake axle 1 and the second axle 34 synchronous rotaries.
If the 3rd piston cylinder in the second mode of execution of the present invention is removed, and correspondingly cancel the 6th radial direction oil 52b and the second interior control oil pipe 41b of the first axle on the first axle 52 in the second mode of execution, the topology layout of all the other component and the second mode of execution of the present invention are just the same, then consist of the 4th kind of mode of execution of the present invention: namely speed regulating mechanism, arrestment mechanism only have respectively the sticking transmission device of brake type liquid of a piston cylinder.
Such as Fig. 2, shown in Figure 10, above of the present invention second, third, the lubricating oil path of the 4th kind of mode of execution is: lubricant oil flows to from the radial direction oil 45a on the brake axle transparent cover 45, enter the 3rd axial oil duct 1b of brake axle 1 via the 4th radial direction oil 1a of brake axle 1, then, part lubricant oil enters the second lubricant oil oil pocket 43 via the 5th radial direction oil 1d on the brake axle 1, and another part lubricant oil directly enters the first lubricant oil oil pocket 39 via the 3rd axial oil duct 1b.Because the first tooth cover 31, the second tooth cover 7 can rotate with brake axle 1 high speed constant, thereby drive the first lubricant oil oil pocket 39, the second lubricant oil oil pocket 43 High Rotation Speeds, two lubricant oil oil pockets will produce respectively a constant centrifugal force thus, under the effect of this centrifugal force, lubricant oil is respectively through the first tooth cover 31, uniform small pores on the second tooth cover 7 enters active friction plate 25 equably, driven friction 24 and movable friction plate 8, between the static friction sheet 10, uniform oil film can be formed thus, the speed governing of the sticking transmission device of brake type liquid of the present invention can be greatly improved, braking ability.
Above of the present invention second, third, the power transmission process of the 4th kind of mode of execution is: the power input of the working machines such as blower fan, water pump can be from the first end 1m input of brake axle 1, pass to movable friction plate 8 via the cover of the second tooth on the brake axle 17, movable friction plate 8 produces braking moment under the shear action of the oil film between dynamic and static friction plate, thereby can realize the working machine retarding braking.Meanwhile, the second end 1n of brake axle 1 gives transmission of power the first end 52c of the first axle 52, the second end 52d of the first axle 52 passes to active friction plate 25 by the first tooth cover 31, the shear action of the oil film of active friction plate through between master, driven friction with transmission of power to driven friction 24, driven friction by passive drum 27 with transmission of power to driven disc 29, driven disc 29 is given transmission of power the first end 34d of the second axle 34, last the second end 34e outputting power by the second axle 34; Power also can be conversely from the second end 34e input power of the second axle 34, by the first end 34d of the second axle 34 with transmission of power to driven disc 29, driven disc 29 is given passive drum 27 with transmission of power, passive drum 27 with transmission of power to driven friction 24, driven friction 24 is through the master, the shear action of the oil film between driven friction with transmission of power to active friction plate 25, active friction plate 25 is given transmission of power by the first tooth cover 31 the second end 52d of the first axle 52, the first end 52c of the first axle 52 is the second end 1n of transmission of power to brake axle 1, at last from the first end 1m outputting power of brake axle 1.Meanwhile, input power passes to movable friction plate 8 via the cover of the second tooth on the brake axle 17, and movable friction plate 8 produces braking moment under the shear action of the oil film between dynamic and static friction plate, thereby can realize the working machine retarding braking.
In sum, the present invention adopts the sticking transmission device of the brake type liquid of said structure, and compact structure combines hydro-viscous speed governing clutch and the sticking break two covering device functions of liquid together dexterously, and both share same set of oil pressure control system and are easy to realize coordinating control; Simultaneously, can effectively solve the problems such as the transferring structure chain that original two covering devices bring is complicated, Costco Wholesale is high, be highly suitable for the engineering application that working machine need to have simultaneously speed governing and brake two kinds of operating modes, the use of gluing transmission device for brake type liquid of the present invention has very important meaning with popularization.
The content of this specification statement is exemplifying the way of realization of inventive concept; protection scope of the present invention should not be regarded as being confined to the concrete mode shown in the embodiment, conceives the equivalent technical solutions that can think deeply according to the present invention and should be involved in those skilled in the art.
Claims (10)
1. the sticking transmission device of brake type liquid is characterized in that: comprise casing, speed regulating mechanism and arrestment mechanism; Described speed regulating mechanism comprises the first axle, the second axle, the second axle transparent cover, active friction plate, driven friction, passive drum, driven disc, first piston cylinder and the first control oil pipe; Described arrestment mechanism comprises brake axle, brake axle transparent cover, movable friction plate, static friction sheet, brake drum, brake disc and the second piston cylinder;
Described the second axle is provided with the first radial direction oil, the second radial direction oil and the first axial oil duct that is interconnected; Described the first axle is provided with the second axial oil duct; Described the second axle transparent cover is provided with the radial direction oil that can be communicated with the control oil oil supply system in the external world; The first axial oil duct of the second axle is communicated with the described radial direction oil of the second axle transparent cover by the first radial direction oil of the second axle; Driven friction is installed on the passive drum, and passive drum is fixedly connected with described driven disc, and driven disc is fixedly connected with the second axle, and active friction plate is connected with the first axle, and the first working oil oil pocket of first piston cylinder is communicated with the second radial direction oil of the second axle;
Described brake axle is provided with the 3rd radial direction oil, the 4th radial direction oil and the 3rd axial oil duct, and described the 3rd radial direction oil is not communicated with mutually with the 3rd axial oil duct, and the 4th radial direction oil and the 3rd axial oil duct are interconnected; The brake axle transparent cover is provided with the radial direction oil that can be communicated with the lubrication oil supply system in the external world, and the 3rd axial oil duct of brake axle is communicated with the described radial direction oil of brake axle transparent cover by the 4th radial direction oil of brake axle; Described static friction sheet is installed on the brake drum, brake drum is fixedly connected with casing, and brake drum is fixedly connected with brake disc, brake disc has through hole, brake axle passes this through hole and is connected with the brake disc motive sealing, movable friction plate is connected with brake axle, and the second working oil oil pocket of the second piston cylinder is communicated with the 3rd radial direction oil of brake axle;
The first end of the first axle is fixedly connected with the second end of brake axle, and the second axial oil duct of the first axle is communicated with the 3rd axial oil duct of brake axle;
The first radial direction oil of the second axle is communicated with the 3rd radial direction oil of brake axle by described the first control oil pipe;
The moving direction of the second piston of the first piston of described first piston cylinder and the second piston cylinder is opposite.
2. brake type liquid according to claim 1 glues transmission device, it is characterized in that: described speed regulating mechanism also comprises the first tooth cover and the first supporting base, and/or arrestment mechanism also comprises the second tooth cover and the second supporting base;
If described speed regulating mechanism also comprises the first tooth cover and the first supporting base, then described the first tooth cover is positioned at the end of the second end of the first axle, the first tooth cover is fixedly connected with the first axle, active friction plate is by being installed in the first tooth and putting and linking together with the first axle, described the first supporting base is connected with the second axle and the first supporting base and the second axle can relatively rotate, the first supporting base is positioned at the end of the first end of the second axle, the first supporting base is connected with the first tooth cover, and jointly surrounds the first lubricant oil oil pocket by the first supporting base and the first tooth cover; Described the first supporting base also is provided with through hole, and described control oil oil pipe is communicated with the first axial oil duct of the second axle by this through hole; The second axial oil duct of the first axle is communicated with described the first lubricant oil oil pocket, and the first axial oil duct and the first lubricant oil oil pocket of the second axle are not connected, and lubricant oil can enter between active friction plate and the driven friction through the first lubricant oil oil pocket;
If arrestment mechanism also comprises the second tooth cover and the second supporting base, then described the second tooth cover and the second supporting base are equipped with through hole, described brake axle passes the described through hole of the second tooth cover and the second supporting base, and brake axle is fixedly connected with the second supporting base with the second tooth cover, movable friction plate is by being installed in the second tooth and putting and linking together with brake axle, the second supporting base is connected with the second tooth cover, and jointly surrounds the second lubricant oil oil pocket by the second supporting base and the second tooth cover; Brake axle also is provided with the 5th radial direction oil, and the 3rd axial oil duct of brake axle is communicated with described the second lubricant oil oil pocket by the 5th radial direction oil of brake axle, and lubricant oil can enter between movable friction plate and the static friction sheet through the second lubricant oil oil pocket.
3. brake type liquid according to claim 1 and 2 glues transmission device, and it is characterized in that: described first piston cylinder comprises described driven disc and described first piston, and described driven disc is fixedly connected with the second axle; Be fixedly connected with its close a slice driven friction in end face of first piston and the driven friction group, another end face of first piston is connected with driven disc by bearing pin, forms the described first working oil oil pocket of first piston cylinder between driven disc and first piston.
4. brake type liquid according to claim 1 and 2 glues transmission device, it is characterized in that: described the second piston cylinder comprises described brake disc, the second piston is taken over a business, the second loaded spring and described the second piston, described the second piston takes over a business with the brake axle motive sealing to be connected, between taking over a business, brake disc and the second piston form the cylinder body of the second piston cylinder, the second piston places in this cylinder body and this cylinder body is separated into the second not connected spring displacement cavity volume and described the second working oil oil pocket, wherein, what form between the second piston and brake disc is described the second spring displacement cavity volume, and what form between the second piston and the second piston are taken over a business is the described second working oil oil pocket of the second piston cylinder; Described the second loaded spring is located in the second spring displacement cavity volume, one end of the second loaded spring is fixedly connected with brake disc, the other end of the second loaded spring is fixedly connected with an end face of the second piston, is fixedly connected with its close a slice static friction sheet in the other end of the second piston and the static friction sheet group.
5. brake type liquid according to claim 3 glues transmission device, it is characterized in that: described the second piston cylinder comprises described brake disc, the second piston is taken over a business, the second loaded spring and described the second piston, described the second piston takes over a business with the brake axle motive sealing to be connected, between taking over a business, brake disc and the second piston form the cylinder body of the second piston cylinder, the second piston places in this cylinder body and this cylinder body is separated into the second not connected spring displacement cavity volume and described the second working oil oil pocket, wherein, what form between the second piston and brake disc is described the second spring displacement cavity volume, and what form between the second piston and the second piston are taken over a business is the described second working oil oil pocket of the second piston cylinder; Described the second loaded spring is located in the second spring displacement cavity volume, one end of the second loaded spring is fixedly connected with brake disc, the other end of the second loaded spring is fixedly connected with an end face of the second piston, is fixedly connected with its close a slice static friction sheet in the other end of the second piston and the static friction sheet group.
6. brake type liquid according to claim 1 and 2 glues transmission device, it is characterized in that: described speed regulating mechanism also comprises the 3rd piston cylinder, the first axle also is provided with the 6th radial direction oil, and the 3rd working oil oil pocket of described the 3rd piston cylinder is communicated with described the 6th radial direction oil of the first axle; Described the 6th radial direction oil of the first axle is communicated with one second control oil pipe, and described the second control oil pipe is communicated with the oily oil pipe of described the first control; The 3rd piston of described the 3rd piston cylinder is opposite with the moving direction of the second piston of described the second piston cylinder.
7. brake type liquid according to claim 6 glues transmission device, it is characterized in that: described the 3rd piston cylinder comprises the 3rd supporting disk and the 3rd piston, the 3rd supporting disk, the 3rd piston are connected with the first axle motive sealing respectively, be fixedly connected with its close a slice driven friction in end face of the 3rd piston and the driven friction group, another end face of the 3rd piston is connected with the 3rd supporting disk by bearing pin, forms described the 3rd working oil oil pocket of the 3rd piston cylinder between the 3rd supporting disk and the 3rd piston.
8. brake type liquid according to claim 1 and 2 glues transmission device, and it is characterized in that: described arrestment mechanism also comprises the 4th piston cylinder, and the 4th piston of described the 4th piston cylinder is identical with the moving direction of the second piston of described the second piston cylinder; Described brake axle also is provided with the 7th radial direction oil, and the 4th working oil oil pocket of described the 4th piston cylinder is communicated with the 7th radial direction oil of brake axle; The 7th radial direction oil of brake axle is communicated with one the 3rd control oil pipe, and described the 3rd control oil pipe is communicated with the oily oil pipe of described the first control.
9. brake type liquid according to claim 8 glues transmission device, it is characterized in that: described the 4th piston cylinder comprises the 4th supporting disk, the 4th piston is taken over a business, the 4th loaded spring and described the 4th piston, described the 4th piston takes over a business with brake axle to be fixedly connected with, the 4th supporting disk is connected with the brake axle motive sealing, between taking over a business, the 4th supporting disk and the 4th piston form the cylinder body of the 4th piston cylinder, the 4th piston places in this cylinder body and this cylinder body is separated into the 4th not connected spring displacement cavity volume and described the 4th working oil oil pocket, wherein, what form between the 4th piston and the 4th supporting disk is described the 4th spring displacement cavity volume, and what form between the 4th piston and the 4th piston are taken over a business is described the 4th working oil oil pocket of the 4th piston cylinder; Described the 4th loaded spring is located in the 4th spring displacement cavity volume, one end of the 4th loaded spring is fixedly connected with the 4th supporting disk, the other end of the 4th loaded spring is fixedly connected with an end face of the 4th piston, is fixedly connected with its close a slice static friction sheet in the other end of the 4th piston and the static friction sheet group.
10. the sticking transmission device of each described brake type liquid in 9 according to claim 1 is characterized in that:
Perhaps the first end of described brake axle is power intake, and the second end of the second axle is clutch end;
Perhaps the second end of described the second axle is power intake, and the first end of brake axle is clutch end.
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CN201310043139.XA CN103075450B (en) | 2013-02-04 | 2013-02-04 | Brake-type liquid viscosity transmission device |
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CN201310043139.XA CN103075450B (en) | 2013-02-04 | 2013-02-04 | Brake-type liquid viscosity transmission device |
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CN103075450A true CN103075450A (en) | 2013-05-01 |
CN103075450B CN103075450B (en) | 2015-05-20 |
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CN201310043139.XA Expired - Fee Related CN103075450B (en) | 2013-02-04 | 2013-02-04 | Brake-type liquid viscosity transmission device |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103277436A (en) * | 2013-05-20 | 2013-09-04 | 西南科技大学 | Mechanical energy-saving brake device |
CN105937565A (en) * | 2016-06-28 | 2016-09-14 | 江苏大学 | Two-way-controlled liquid viscosity speed regulation clutch |
CN103277436B (en) * | 2013-05-20 | 2016-11-30 | 刘成 | A kind of energy-saving mechanical brake gear |
CN107781333A (en) * | 2016-08-30 | 2018-03-09 | 力博重工科技股份有限公司 | The high-power liquid of novel high speed glues clutch and double brake integrated device |
CN107781334A (en) * | 2016-08-30 | 2018-03-09 | 力博重工科技股份有限公司 | The high-power liquid of novel high speed glues clutch and braking integrated device |
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US4250983A (en) * | 1979-07-11 | 1981-02-17 | Handke Kenneth E | Clutch apparatus and control |
US4488626A (en) * | 1981-08-06 | 1984-12-18 | Handke Kenneth E | Torque transmitting apparatus and method |
CN102155526A (en) * | 2011-04-12 | 2011-08-17 | 江苏大学 | Mechanical-hydraulic bonding composite stepless speed regulating device |
CN202048122U (en) * | 2011-04-25 | 2011-11-23 | 山东中川重工股份有限公司 | Liquid viscosity speed regulation clutch |
CN203239811U (en) * | 2013-02-04 | 2013-10-16 | 浙江大学 | Brake type liquid viscous transmission device |
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2013
- 2013-02-04 CN CN201310043139.XA patent/CN103075450B/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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US4250983A (en) * | 1979-07-11 | 1981-02-17 | Handke Kenneth E | Clutch apparatus and control |
US4488626A (en) * | 1981-08-06 | 1984-12-18 | Handke Kenneth E | Torque transmitting apparatus and method |
CN102155526A (en) * | 2011-04-12 | 2011-08-17 | 江苏大学 | Mechanical-hydraulic bonding composite stepless speed regulating device |
CN202048122U (en) * | 2011-04-25 | 2011-11-23 | 山东中川重工股份有限公司 | Liquid viscosity speed regulation clutch |
CN203239811U (en) * | 2013-02-04 | 2013-10-16 | 浙江大学 | Brake type liquid viscous transmission device |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103277436A (en) * | 2013-05-20 | 2013-09-04 | 西南科技大学 | Mechanical energy-saving brake device |
CN103277436B (en) * | 2013-05-20 | 2016-11-30 | 刘成 | A kind of energy-saving mechanical brake gear |
CN105937565A (en) * | 2016-06-28 | 2016-09-14 | 江苏大学 | Two-way-controlled liquid viscosity speed regulation clutch |
CN107781333A (en) * | 2016-08-30 | 2018-03-09 | 力博重工科技股份有限公司 | The high-power liquid of novel high speed glues clutch and double brake integrated device |
CN107781334A (en) * | 2016-08-30 | 2018-03-09 | 力博重工科技股份有限公司 | The high-power liquid of novel high speed glues clutch and braking integrated device |
CN107781334B (en) * | 2016-08-30 | 2023-08-25 | 力博重工科技股份有限公司 | Novel high-speed high-power hydraulic viscous clutch and brake integrated device |
CN107781333B (en) * | 2016-08-30 | 2024-03-19 | 力博重工科技股份有限公司 | Novel high-speed high-power hydraulic viscous clutch and double-brake integrated device |
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