CN103072839B - Automatic sectional material storage device - Google Patents
Automatic sectional material storage device Download PDFInfo
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- CN103072839B CN103072839B CN201310003212.0A CN201310003212A CN103072839B CN 103072839 B CN103072839 B CN 103072839B CN 201310003212 A CN201310003212 A CN 201310003212A CN 103072839 B CN103072839 B CN 103072839B
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Abstract
The invention discloses a kind of Automatic sectional material storage device, including main frame body, main frame body is provided with the storing mechanism for storing section bar, storing mechanism is included on main frame body interval and arranges dividing plate, at least one of which is the dividing plate of adjustable interval, and the space between adjacent separator is the accumulator tank of storage section bar；On main frame body, corresponding each accumulator tank is both provided with carrying the conveying mechanism of section bar in accumulator tank；Controlling organization it is additionally provided with on main frame body, controlling organization includes master controller, multiple sensor for detecting section bar, master controller is connected with sensor, conveying mechanism respectively, and sensor acquisition is transferred to master controller to section bar positional information and starts or stops to control conveying mechanism；The auxiliary feed mechanism that auxiliary is fed forward section bar and/or the anti-turning mechanism preventing section bar from overturning it is provided with in accumulator tank.Automatic storing section bar of the present invention, can guarantee that next procedure is carried out continuous-stable supply, production efficiency is high, labor intensity is little.
Description
Technical field
The invention belongs to thermoplastic composite production technical field, relate to a kind of storage device, particularly relate to a kind of Automatic sectional material storage device.
Background technology
It is a continuous print process that thermoplastic composite produces; the section bar produced for thermoplastic composite is that rolling deposits feed; the profile length often rolled up is limited; it is accomplished by section bar is attached; i.e. the section bar of difference volume is carried out and rolls up connection; but can not arbitrarily stop shutting down the connection carrying out section bar in process of production, shut down the production efficiency not only affecting whole production line, also continuous print next procedure can be caused damage.And thermoplastic composite also needs to carry out the pre-punched hole to section bar etc. in producing need the operation of static a period of time.
The mode of existing employing is when a roll material makes to be finished soon, in advance residue section bar is scattered, finding end it to be welded together with the end of next roll material, this mode can bring a lot of problem: after 1, being scattered by section bar, can cause section bar confusion, torsional deflection；2, splicing execute-in-place condition is poor, during welding, operant skill is required height, once makes a fault and will cause production line stop, next procedure loss；3, section bar scatters and welds whole artificial treatment, and labor intensity is big；4, whole production line cannot be carried out specification effectively control and manage, have impact on production line stable and continuous and run.
Summary of the invention
The technical problem to be solved in the present invention is, for drawbacks described above of the prior art, it is provided that a kind of automatic storing section bar, can guarantee that next procedure is carried out continuous-stable supply, production efficiency is high, labor intensity is little Automatic sectional material storage device.
The technical solution adopted for the present invention to solve the technical problems is: a kind of Automatic sectional material storage device, including enclosing the main frame body covered, the storing mechanism for storing section bar it is provided with in described main frame body, described storing mechanism is spaced dividing plate in being included in main frame body, at least one of which is the dividing plate of adjustable interval, and the space between adjacent described dividing plate or between main frame body and dividing plate is the accumulator tank of storage section bar；On main frame body, corresponding each described accumulator tank is both provided with carrying the conveying mechanism of section bar in accumulator tank；Being additionally provided with controlling organization on described main frame body, described controlling organization includes master controller, multiple sensors for detecting section bar that diverse location is arranged in accumulator tank, and described master controller is connected with sensor, conveying mechanism respectively；The auxiliary feed mechanism that auxiliary is fed forward section bar and/or the anti-turning mechanism preventing section bar from overturning it is provided with in described accumulator tank.
In described Automatic sectional material storage device, the import of described accumulator tank, outlet are respectively arranged with the guiding mechanism guiding section bar.
In described Automatic sectional material storage device, described guiding mechanism is independent single directive wheel, or be arranged in pairs to turn directive wheel.
In described Automatic sectional material storage device, the dividing plate of described adjustable interval is traverse, and remaining dividing plate is the stationary barrier being fixed on main frame body；Described traverse is slidably connected on main frame body by slide rail, and described traverse by adjust assembly adjust its position on main frame body and lock adjustment after traverse.
In described Automatic sectional material storage device, described adjustment assembly includes adjustment screw mandrel that is vertical with traverse and that be connected on traverse and the nut arranged on main frame body.
In described Automatic sectional material storage device, described conveying mechanism includes the drivewheel turned and contact roller, described drivewheel connects the driving assembly driving drivewheel to rotate, and described contact roller connects and holds down assembly, described in the driving pressure bearing up pulley that holds down assembly compress drivewheel or away from drivewheel.
In described Automatic sectional material storage device, it is respectively provided with described sensor in the upper, middle and lower of accumulator tank；Or two positions of differing heights are all respectively provided with described sensor in accumulator tank.
In described Automatic sectional material storage device, described auxiliary feed mechanism is included in the upper auxiliary feed mechanism that accumulator tank top is arranged, described upper auxiliary feed mechanism includes drivewheel and contact roller, drivewheel connects the driving assembly driving drivewheel to rotate, contact roller connection holds down assembly, and the driving pressure that holds down assembly bearing up pulley compresses drivewheel or away from drivewheel.
In described Automatic sectional material storage device, described auxiliary feed mechanism is additionally included in the lower auxiliary feed mechanism that bottom is arranged in accumulator tank, and described lower auxiliary feed mechanism is the multiple auxiliary guide roll be arrangeding in parallel at main frame body bottom interval.
In described Automatic sectional material storage device, described anti-turning mechanism is included in the upper anti-turning mechanism that accumulator tank internal upper part is arranged and/or the lower anti-turning mechanism that bottom is arranged in accumulator tank.
In described Automatic sectional material storage device, the first technical scheme of described upper anti-turning mechanism: described upper anti-turning mechanism is clamping wheel, described clamping wheel include two to both that turn and scalable wheel body of spacing, described section bar is clamped between said two wheel body and the wheel face shape of described wheel body coordinates with profile shapes.
In described Automatic sectional material storage device, the second technical scheme of described upper anti-turning mechanism: described upper anti-turning mechanism includes the pressure drive mechanism that under pressure assembly, the driving pressure for being pressed down by section bar, assembly moves up and down, described pressure drive mechanism is fixed in frame, and described pressure assembly is arranged on the lower section of pressure drive mechanism.
In described Automatic sectional material storage device, described pressure assembly includes that the pressure roller of at least one rotation, described pressure roller are connected with the push rod of described pressure drive mechanism, and described push rod is vertically arranged band dynamic pressure roller and moves up and down.
In described Automatic sectional material storage device, described pressure roller at least provided with three, all of pressure roller be arranged in parallel and the V-arrangement the highest in middle low both sides or U-shaped arrangement；Multiple pressure rollers are connected with a push rod depressing drive mechanism simultaneously, or each pressure roller connects a pressure drive mechanism.
In described Automatic sectional material storage device, described lower anti-turning mechanism is electromagnet attractive to section bar, and described lower anti-turning mechanism electrically connects with master controller, and described lower anti-turning mechanism is arranged on the main frame body bottom accumulator tank.
In described Automatic sectional material storage device, described electromagnet arranges multiple, is separately positioned on the main frame body bottom accumulator tank and on the dividing plate of accumulator tank, and all of electromagnet is V-shaped or U-shaped is arranged.
In described Automatic sectional material storage device, described clamping wheel sustained height interval in accumulator tank arranges at least two.
The technical scheme of the second Automatic sectional material storage device is: include enclosing the main frame body covered, and is provided with the storing mechanism for storing section bar, carries the conveying mechanism of section bar in stocking mechanism, for controlling the controlling organization of conveying mechanism action in described main frame body；Described storing mechanism includes the long accumulator tank that the accumulator tank that at least two concatenates is formed；Described accumulator tank is that the dividing plate arranged in main frame body encloses to cover and forms or dividing plate coordinates with main frame body to enclose to cover and forms；Described conveying mechanism arranges at main frame body front end correspondence accumulator tank and arranges in accumulator tank respectively；Being additionally provided with controlling organization on described main frame body, described controlling organization includes master controller, multiple sensors for detecting section bar that at least diverse location is arranged in the accumulator tank of rearmost end；It is provided with, in each described accumulator tank, the anti-turning mechanism preventing section bar from overturning.
Present invention employs and storing mechanism is set on main frame body to store section bar, storing mechanism is to have the dividing plate of adjustable interval and main frame body to enclose the accumulator tank covering formation, for different structure and the section bar of width, by adjusting spacer width, realize accumulator tank and the forced fit of different in width so that section bar can sequentially store certain length along accumulator tank longitudinally alternating bending.Section bar storage power resources are in conveying mechanism, conveying mechanism quickly can transmit section bar in accumulator tank, owing to transfer rate is more than section bar normal running speed on a production line, utilize the flexibility of section bar itself, section bar is just bent in the confined space in accumulator tank, and the section bar storing certain length buffers.Owing to whole device is a process automatically carried out, corresponding controlling organization is then set in main frame body and accumulator tank to control section bar storage, sensor it is provided with in accumulator tank, sensor detects the positional information of section bar, and pass information to master controller, master controller controls conveying mechanism action or stopping, meeting automatically carrying out of storage section bar.Owing to section bar bends storage in accumulator tank; usually there will be distortion and upset; also there will be bottom accumulator tank section bar is drawn, friction problem; affecting the normal output of section bar and affect section bar smooth surface, the present invention just arranges auxiliary feed mechanism and/or anti-turning mechanism to the regularity ensureing section bar and storing and smooth and easy, the guarantee section material appearance sent in accumulator tank.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described, in accompanying drawing:
Fig. 1 is embodiment of the present invention schematic diagram of position in whole production system；
Fig. 2 is the sectional side elevation of the embodiment of the present invention；
Fig. 3 is the partial enlarged drawing of M in Fig. 2；
Fig. 4 is the partial enlarged drawing of N in Fig. 2；
Fig. 5 is the cross sectional view of the embodiment of the present invention；
Fig. 6 is the structural representation of the lower anti-turning mechanism of the embodiment of the present invention；
Fig. 7 is the structural representation of the lower anti-turning mechanism of the embodiment of the present invention.
Detailed description of the invention
In order to be more clearly understood from the technical characteristic of the present invention, purpose and effect, now comparison accompanying drawing describes the detailed description of the invention of the present invention in detail.
Bearing definition: section bar enter storage device orientation be front, section bar leave storage device orientation be after.
As it is shown in figure 1, a kind of Automatic sectional material storage device 300, the production equipment being used in continuous print production line.Tinuous production is provided with uncoiling conveyer device 100 and rolls up attachment means 200, also can be provided with section bar pre-punched hole device 400, at uncoiling conveyer device 100 with and roll up the rear of attachment means 200, Automatic sectional material storage device 300 can be arranged at the rear in the front of section bar pre-punched hole device 400 or section bar pre-punched hole device 400.During normal conveying section bar, can not start Automatic sectional material storage device 300, this kind of state lower sectional material continues process units rearward and pulls and reach speed sync, just enables Automatic sectional material storage device 300 when section bar volume runs low.During normal conveying section bar, section bar passes from Automatic sectional material storage device 300, and Automatic sectional material storage device 300 is pulled by subsequent production device and reaches speed sync.
The Main Function of Automatic sectional material storage device 300 is to ensure that in producing continuously; supply to section bar keeps steady and continuous; will not because of change section bar volume and section bar splicing, section bar pre-punched hole, customized cut-off etc. need to make the operation of section bar conveying time-out cause production line shutdown and under the influence of being normally carried out of one procedure; and the storage process of whole section bar is a process automatically carried out, it is not necessary to manual operation.
During for changing section bar volume and section bar splicing, according to the needs of the continuous speed of service of production line, one or more section bar automatic storage devices 300 can be arranged at and roll up the rear of attachment means 200.When section bar volume closes on and uses up, can be in advance by section bar traction to section bar automatic storage device 300, section bar supply now is provided by section bar automatic storage device 300, makes producers have next roll material volume that time enough enables on uncoiling conveyer device 100.It addition, in continuous flow procedure, equally in order to make producers have the enough welding polishing section bar time, when each dish-type material runs low, in advance the section bar of remainder certain length can be squeezed into section bar automatic storage device 300.After section bar automatic storage device 300 squeezed into by section bar, the section bar needed for production is by the section bar supply stored in section bar automatic storage device 300, and producers are available carries out section bar welding and polishing during this period of time, is coupled together by section bar.
When section bar pre-punched hole etc. needs the operation making section bar conveying time-out, can be according to the needs of the continuous speed of service of production line, respectively one or more Automatic sectional material storage device 300 is set section bar pre-punched hole device is forward and backward, as the buffering storing of the interval resting states such as punch press punching, and guarantee the continuous operation of its forward and backward production line.
Embodiment 1, such as Fig. 2, shown in 5, the present embodiment is an independent integral device, Automatic sectional material storage device includes enclosing the main frame body 1 covered, described main frame body 1 is provided with the storing mechanism for storing section bar, described storing mechanism is included in spaced dividing plate 2 on main frame body 1, space between adjacent two dividing plates 2 is the accumulator tank 201 of storage section bar, and at least one of described dividing plate 2 may move the width for adjusting described accumulator tank 201；On main frame body 1, corresponding each described accumulator tank 201 is both provided with carrying the conveying mechanism 3 of section bar in accumulator tank 201；It is additionally provided with controlling organization on described main frame body 1, described controlling organization includes master controller (not shown), multiple sensors 601 for detecting section bar that diverse location is arranged in accumulator tank 201, and described master controller is connected with sensor 601, conveying mechanism 3 respectively；The auxiliary feed mechanism 3 that auxiliary is fed forward section bar and/or the anti-turning mechanism preventing section bar from overturning it is provided with in described accumulator tank 201, the demand stored according to differential profiles, auxiliary feed mechanism 3 or anti-turning mechanism can be only set, it is also possible to arrange auxiliary feed mechanism 3 and anti-turning mechanism simultaneously.
Such as Fig. 2, shown in 5, main frame body 1 is the main body of Automatic sectional material storage device, play the support of whole device and enclosing to cover, other all of modular constructions all realize on main frame body 1, main frame body 1 is arranged in lengthwise, production line profile carrying line direction is arranged, and the storage form of section bar is the S-shaped of alternating bending and is to arrange point-blank, therefore, main frame body 1 to be arranged along lengthwise, certain length is kept to guarantee have enough section bars to store, to meet being actually needed of the continuous speed of service of production line；Additionally the height of main frame body 1 is also the factor affecting storage capacity, therefore, it is also desirable to design its height according to being actually needed of the continuous speed of service of production line.Main frame body 1 is the support body all around covered, and is included in frame structure baffle plate 101, top board 102, the side plate 103 of both sides and base plate 104 before and after arranging.Its latus inframedium 103 can also be not provided with, and is directly formed by dividing plate 2 and encloses the structure covered.
Such as Fig. 2, shown in 5, can arrange an accumulator tank 201, it is also possible to arrange multiple accumulator tank 201 on main frame body 1, multiple accumulator tanks 201 arrange formation or dividing plate by multiple parallel dividing plates 2 intervals and coordinate to enclose with main frame body and cover formation.Baffle plate 101 before and after main frame body 1, the top board 102 at top, base plate 104 and the dividing plate 2 of bottom cooperatively form in the space of closing and store section bar, and the passage of section bar turnover, the respectively inlet and outlet of accumulator tank 201 are left in baffle plate 101 top before and after main frame body.
As shown in Figure 2,3, for the section bar smooth and easy turnover accumulator tank 201 of energy, the import of the most described accumulator tank 201, outlet are preferably respectively arranged with the guiding mechanism 4 guiding section bar.Guiding mechanism 4, just to accumulator tank 201, adjusts section bar and enters the direction of accumulator tank 201, or by the adjustment of guiding mechanism 4, meet the section bar conveying direction entering next procedure.The effect of guiding mechanism 4 be guide, therefore the detailed description of the invention of guiding mechanism 4 can be multiple, and its preferred described guiding mechanism 4 be independent single directive wheel, or be arranged in pairs to turn directive wheel.If single directive wheel, then for the adjustment of section bar conveying direction, particularly section bar conveying direction being deflected certain angle, section bar is wound on directive wheel, draws after being wound around certain angle on directive wheel；Paired directive wheel is applicable to direction and adjusts little guiding, is completed to guide by the directive wheel clamping section turned.In the present embodiment, the guiding mechanism 4 of accumulator tank 201 import department uses paired directive wheel 401 to turning, directive wheel 402, directive wheel 401, directive wheel 402 are arranged on support, it is fixed on main frame body 1 by support, fixing on support of one of them directive wheel 401 is adjustable, the convenient spacing adjusted between two directive wheels 401, directive wheels 402, beneficially section bar clamping.The guiding mechanism 4 in accumulator tank 201 exit is a single directive wheel, and the section bar sent is wound on directive wheel and changes its conveying direction.
Owing to section bar has different structures, the wheel face of then corresponding directive wheel coordinates with profile structure, when section bar is band, the directive wheel wheel face of guiding mechanism 4 is cylinder, when section bar is provided with flanging, projection, reinforcement etc., it is correspondingly arranged fluted on directive wheel wheel face, is used for housing these flangings, projection, reinforcement；When section bar is profile shapes, then the structure of directive wheel is consistent with forced fit, prevents owing to the extruding of guiding mechanism 4 causes the deformation of section bar.
Such as Fig. 2, shown in 5, dividing plate 2 interval that accumulator tank 201 is parallel arranges and is formed, during due to storage, prevent section bar upset, be wound around, then in accumulator tank 201, the mode of storage is unidirectional sequence bending, then in order to ensure that accumulator tank 201 can only allow section bar unidirectional sequence bend, then the width of accumulator tank 201 is unsuitable wide, be usually 1.2 ~ 1.5 times of section bar width to be advisable, especially for frivolous band, the width of accumulator tank 201 slightly wider go out section bar width.Store to meet the section bar of different in width, then need accumulator tank 201 width is adjusted, with the width that satisfied different production line upper sectional materials are different, in described dividing plate 2, at least one is the dividing plate 2 of adjustable interval, it is traverse 202, remaining dividing plate 2 is the stationary barrier 203 being fixed on main frame body 1, in the most adjacent dividing plate 2, at least one is adjustable in traverse 202, stationary barrier 203 is generally located on the outermost of all dividing plates 2 or/and the centre position of main frame body 1, when being not provided with the side plate of main frame body 1, outermost dividing plate 2 and the top board 102 on main frame body 1, base plate 104 and front and rear baffle 101 are fixed together, formed and enclosing of main frame body 1 is covered.
Such as Fig. 2, shown in 5, described traverse 202 is slidably connected on main frame body 1 by slide rail (not shown), slide rail is separately positioned on above the base plate 104 bottom main frame body 1, owing to traverse 202 is to slide laterally, then at least two parallel slide rails of main frame body 1 horizontally set.Traverse 202 is arranged on slide rail.And described traverse 202 by adjust assembly 5 adjust its position on main frame body 1 and lock adjustment after traverse 202.Corresponding each traverse 202 is both provided with adjusting assembly 5, described adjustment assembly 5 includes adjustment screw mandrel 502 that is vertical with traverse 202 and that be connected on traverse 202 and the adjusting nut 503 arranged on main frame body 1, adjusts screw mandrel 502 and forms lead screw pair with adjusting nut 503.It is provided with handwheel 501 adjusting screw mandrel 502 outer end, is used for rotating adjustment traverse 202 position.In addition to the lead screw pair that adjust screw mandrel 502 and adjusting nut 503 formation vertical with traverse 202 is set, adjust assembly 5 and can also is that the sliding tray offered in baffle plate 101 horizontal direction before and after main frame body 1, and it is correspondingly arranged at the adjusting lever before and after traverse 202, adjusting lever stretches out from sliding tray, pulls adjusting lever to be adjusted the position of traverse 202.
Such as Fig. 2, shown in 3, just each accumulator tank 201 is correspondingly arranged on conveying mechanism 3, described conveying mechanism 3 includes the drivewheel 301 turned and contact roller 302, described drivewheel 301 connects the driving assembly 303 driving drivewheel 301 to rotate, described contact roller 302 connects and holds down assembly 304, the described 304 driving pressure bearings up pulley 302 that hold down assembly compress drivewheel 301 or away from drivewheel 301, its effect is to adjust the spacing between contact roller 302 and drivewheel 301, adjust the pressing friction power to section bar when carrying section bar, it is easy to section bar be placed between drivewheel 301 and contact roller 302.Driving assembly 303 is driving motor, drives drivewheel 301 to rotate.Due to hold down assembly 304 effect be to move contact roller 302 to compress with drivewheel 301 or unclamp, the structure that can realize this function is all suitable for the present invention, and holding down assembly 304 is divided into electronic and manual activity two kinds.Electronic holding down assembly 304 can be the mechanism of linear motion, and such as cylinder and oil cylinder, it is also possible to be the mechanism of rotational oscillating motion such as drive motor to drive swing arm to drive contact roller 302 to swing and compress or unclamp drivewheel 301；Manual mode can be sliding tray, and contact roller 302 two ends are plugged in sliding tray, fix its sliding position by nut after slip, it is also possible to be bolt and nut structure, rotates nut or screw rod drives contact roller 302.When storage, driving assembly 303 action to drive drivewheel 301 to rotate, section bar is pressed on drivewheel 301 by contact roller 302 by 304 drivings that hold down assembly, and utilizes the frictional force between section bar and drivewheel 301 to be squeezed in accumulator tank 201 by section bar.
Also there is different structures due to section bar, then corresponding drivewheel 301 and the wheel face of contact roller 302 coordinate with profile structure, when section bar is band, the wheel face of drivewheel 301 and contact roller 302 is cylinder, when section bar is provided with flanging, projection, reinforcement etc., it is correspondingly arranged fluted on the wheel face of drivewheel 301 and contact roller 302 respectively, is used for housing these flangings, projection, reinforcement；When section bar is profile shapes, then drivewheel 301 is consistent with profile structure and form fit with structure with the shape of contact roller 302, form the structure of accommodating section bar between drivewheel 301 and contact roller 302, prevent owing to the extruding of drivewheel 301 and contact roller 302 causes the deformation of section bar.
Such as Fig. 2, shown in 5, controlling organization is the basis that device works automatically, master controller is main control part, and the power supply driving assembly 303 and hold down assembly 304, anti-turning mechanism and subsequent handling in sensor 601, conveying mechanism 3 electrically connects with master controller the most respectively.Sensor 601 arranges position and determines according to the situation such as amount of storage, transporting velocity, and the quantity of setting sets also according to actual demand.Most commonly seen setting is that differing heights is respectively arranged with two described sensors 601 in the accumulator tank 201 of described Automatic sectional material storage device, and two sensors 601 in differing heights are sensor 601 and the sensor 601 of lower position of high position respectively.
Accumulator tank 201 is spaced and transporting velocity storage band on schedule, when the sensor 601 of lower position detects section bar, it was demonstrated that section bar storage is the fullest, and described main controller controls conveying mechanism 3 stops action；Section bar in accumulator tank 201 is constantly used, and when the sensor 601 of lower position cannot detect section bar, opens the sensor 601 of high position, after the sensor 601 of high position detects that section bar is finished, just starts conveying mechanism 3 and starts storage band.
Alternative embodiment is: be respectively provided with described sensor 601 in the upper, middle and lower of accumulator tank 201；Accumulator tank 201 is spaced and transporting velocity storage band on schedule, when the sensor 601 of bottom detects section bar, it was demonstrated that section bar storage is the fullest, and described main controller controls conveying mechanism 3 stops action；Section bar in accumulator tank 201 is constantly used, and when the sensor 601 of bottom cannot detect section bar, the sensor 601 in the middle part of unlatching and top, after the sensor 601 at middle part detects that section bar is finished, described main controller controls conveying mechanism 3 starts；After the sensor 601 on top detects that section bar is finished, described main controller controls remaining production equipment autostop.
In addition to above-mentioned embodiment, the sensor 601 of bottom can control accumulator tank be spaced on schedule and transporting velocity storage band to detect after one setting value of time delay；After the sensor 601 of bottom detects section bar, control the electromagnet to section bar traction tenesmus by setting interval break-make；Above dash forward again after making section bar the most recessed, form fold storage.
What sensor 601 was horizontal arranges position is at least one position in accumulator tank 201 front end, centre or the rear end of described Automatic sectional material storage device, is provided in the top of the rear end of accumulator tank 201, middle part, bottom and is all respectively provided with described sensor 601 in the present embodiment.
Whether sensor 601 exists for perception section bar, can have various ways, such as: photoelectric sensor, infrared sensor etc..Sensor is set to correlation type photoelectric sensor in the present embodiment, is separately fixed on main frame body 1.
Auxiliary feed mechanism is the multistage tractive manner of a kind of auxiliary, primarily in the case of the frivolous and heavy wide section bar of section bar can smooth and easy storage and send section bar, multistage traction prevents frivolous section bar from overturning in accumulator tank 201, twisting together.The most frivolous steel band, when width 20mm, below thickness 1.5mm, uses auxiliary mode of movement to be more conducive to section bar storage and conveying.From the point of view of multistage traction section bar wide for weight, the conveying capacity of conveying mechanism can be strengthened, prevent the problem that section bar is piled up.
As shown in Figure 2,4, described auxiliary feed mechanism is included in the upper auxiliary feed mechanism 7 that accumulator tank 201 top is arranged.Upper auxiliary feed mechanism 7 is fixed on the top of main frame body 1.
Described upper auxiliary feed mechanism 7 includes drivewheel 701 and contact roller 702, drivewheel 701 connects the driving assembly 703 driving drivewheel 701 to rotate, contact roller 702 connects and holds down assembly 704, and the 704 driving pressure bearings up pulley that hold down assembly compress drivewheels 701 or away from drivewheel 701.This structure is identical with the structure of conveying mechanism, and type of drive is the most identical, does not repeats them here.
As shown in Figure 2, in addition to upper auxiliary feed mechanism 7 is set, the most described auxiliary feed mechanism is additionally may included in the lower auxiliary feed mechanism 8 that accumulator tank 201 bottom is arranged, and described lower auxiliary feed mechanism 8 is the auxiliary guide roll arranged on the main frame body 1 bottom accumulator tank 201.Auxiliary guide roll along main frame body 1 parallel longitudinal arrange multiple, auxiliary guide roll can rotation, in storage with during sending, the lower end of shape bending is pressed on auxiliary guide roll, auxiliary guide roll rotates and prevents the accumulator tank 201 scraping to section bar, and the motion also making section bar is more smooth and easy, quickly.
As shown in Figure 2,4, upper auxiliary feed mechanism 7 carries out multistage traction to section bar on accumulator tank 201 top, lower auxiliary feed mechanism 8 carries out assist control in the bottom of accumulator tank 201, ensure that section bar proper motion in accumulator tank 201 on the whole, also ensure that any position of section bar is all without upset occur.Multiple upper auxiliary feed mechanism 7 are combined with the conveying helping the wide section bar of weight with conveying mechanism 3.
Owing to upper auxiliary feed mechanism 7 and lower auxiliary feed mechanism 8 also can serve the effect of anti-canting, therefore, anti-turning mechanism can also be not provided with.
As shown in Fig. 2,4,6, described anti-turning mechanism is to prevent the section bar in accumulator tank 201 from distortion and turning problem occur further.Anti-turning mechanism includes anti-turning mechanism 9 and/or lower anti-turning mechanism 9`, the effect of upper anti-turning mechanism 9 is to be controlled section bar on accumulator tank 201 top, the effect of lower anti-turning mechanism 9` is to carry out assist control in the middle and lower part of accumulator tank 201, ensure that section bar proper motion in accumulator tank 201 does not overturns on the whole.Upper anti-turning mechanism 9, lower anti-turning mechanism 9` can arbitrarily arrange one, can also arrange simultaneously, be crisscross arranged the most up and down when arranging simultaneously so that the section bar in accumulator tank 201 is carried out the control of diverse location, and the control interval is suitable, it is ensured that any position of section bar is all without upset occur.
As shown in Figure 2,4, described upper anti-turning mechanism 9 is clamping wheel, described clamping wheel include two to turn and scalable both the wheel body 901 of spacing, wheel body 902, described section bar is clamped between described wheel body 901, wheel body 902 and the wheel face shape of described wheel body 901, wheel body 902 coordinates with profile shapes.Clamping wheel arranges at least two at sustained height interval, can also arrange multiple at differing heights, also there is different structures due to section bar, the then corresponding wheel body 901 of clamping wheel, the wheel face of wheel body 902 coordinate with profile structure, when section bar is band, the wheel body 901 of clamping wheel, the wheel face of wheel body 902 are cylinder, when section bar is provided with flanging, projection, reinforcement etc., the wheel body 901 of clamping wheel, wheel body 902 wheel face on be correspondingly arranged fluted respectively, be used for housing these flangings, projection, reinforcement；When section bar is profile shapes, then the wheel body 901 of clamping wheel, wheel body 902 shape consistent with profile structure and form fit with structure, form the structure of accommodating section bar between the wheel body 901 of clamping wheel, wheel body 902, prevent the wheel body 901 due to clamping wheel, the extruding of wheel body 902 from causing the deformation of section bar.
As shown in Figure 7, described upper anti-turning mechanism 9 is in addition to said structure, can also is that following this structure: described upper anti-turning mechanism 9 includes the pressure drive mechanism 904 that under pressure assembly 903, the driving pressure for being pressed down by section bar, assembly moves up and down, described pressure drive mechanism 904 is fixed in frame, and described pressure assembly 903 is arranged on the lower section of pressure drive mechanism 904.Pressure drive mechanism 904 is preferably cylinder.
Described pressure assembly 903 includes that the pressure roller of at least one rotation, described pressure roller are connected with the push rod 914 of described pressure drive mechanism 904, and described push rod 914 is vertically arranged band dynamic pressure roller and moves up and down.
Described pressure roller at least provided with three, all of pressure roller be arranged in parallel and the V-arrangement the highest in middle low both sides or U-shaped arrangement；Multiple pressure rollers are connected with a push rod 914 depressing drive mechanism 904 simultaneously, or each pressure roller 913 connects a pressure drive mechanism 904.
As shown in Figure 7, coordinate with pressure assembly 903, pressure drive mechanism 904, it is respectively provided on two sides with directive wheel 905 at pressure assembly 903, directive wheel 905 is during pressure under pressure assembly, guiding section bar turns to, directive wheel 905 can be the wheel body of an independent rotation, it is also possible to is to two wheel bodys turned, is clamped by section bar.
As shown in Figure 6, lower anti-turning mechanism 9` is electromagnet attractive to section bar and electrically connects with master controller, and described lower anti-turning mechanism is arranged on the main frame body 1 bottom accumulator tank 201.The electromagnet arranged on main frame body 1 bottom accumulator tank 201 is provided in assisting below guide roll, and after energising, electromagnet attracts section bar tenesmus to be attached on the roll surface of auxiliary guide roll, it is therefore prevented that section bar overturns.The electromagnet only energising when storage, it arranges position, magnetic field intensity also adjustable and change.In addition on the main frame body 1 bottom accumulator tank 201, electromagnet can also be arranged in the lower partition 2 of accumulator tank 201, the most described electromagnet arranges multiple, it is separately positioned on the main frame body 1 bottom accumulator tank and on the dividing plate 2 of accumulator tank 201, all of electromagnet is V-shaped or U-shaped is arranged, so electromagnet of arrangement forms magnetic field, can attract section bar to guide downwards, and also section bar rule can be forced recessed with the use of the pressure assembly 903 of upper anti-turning mechanism, overturn when preventing section bar from storing, distort, tie a knot.
First the contact roller of conveying mechanism in use, should be unclamped by Automatic sectional material storage device, by section bar through conveying mechanism and upper auxiliary feed mechanism, is connected with the section bar on subsequent production device.
Embodiment 2, being the embodiment of the second Automatic sectional material storage device, this embodiment is that some carried out on the basis of embodiment 1 adjust, and the structure function of its critical piece is with embodiment 1.Embodiment 2 substantially a kind of concatenation equipment, can according to the requirement of the storage capacity of section bar, section bar transporting velocity adjust concatenation number, adjust the length of whole Automatic sectional material storage device.
Automatic sectional material storage device includes enclosing the main frame body covered, and is provided with the storing mechanism for storing section bar, carries the conveying mechanism of section bar in stocking mechanism, for controlling the controlling organization of conveying mechanism action in described main frame body.
Described storing mechanism includes the long accumulator tank that the accumulator tank that at least two concatenates is formed；The quantity of concatenation determines according to section bar amount of storage, and typically can concatenate 2 ~ 5, and the length of each accumulator tank is the most relatively short, the mode of this concatenation is mainly used in some frivolous section bars, prevents section bar from overturning kink in accumulator tank.The length of Automatic sectional material storage device,
Described accumulator tank is that the dividing plate arranged in main frame body encloses to cover and forms or dividing plate coordinates with main frame body to enclose to cover and forms；Accumulator tank structure, with embodiment 1, does not repeats them here.
Described conveying mechanism arranges multiple, arranges at main frame body front end correspondence accumulator tank and arranges in accumulator tank respectively；The conveying mechanism wherein arranged at main frame body front end correspondence accumulator tank is main conveying mechanism, the conveying mechanism arranged in accumulator tank is assosting effect, in then can noting be used in each accumulator tank, conveying mechanism is set, when section bar is frivolous, section bar hardness rigidity is not enough, easily piling up in accumulator tank, arranging conveying mechanism in accumulator tank can be transferred out section bar by external force, i.e. uses the mode of multistage traction to carry.Conveying mechanism structure, with embodiment 1, does not repeats them here.
It is additionally provided with controlling organization on described main frame body, described controlling organization includes master controller, multiple sensors for detecting section bar that at least diverse location is arranged in the accumulator tank of rearmost end, and described sensor acquisition is transferred to master controller to section bar positional information and starts or stops to control conveying mechanism；In the accumulator tank of described Automatic sectional material storage device, differing heights is respectively arranged with two described sensors, and two sensors in differing heights are sensor and the sensor of lower position of high position respectively.
Accumulator tank is spaced and transporting velocity storage band on schedule, when the sensor of lower position detects section bar, it was demonstrated that section bar storage is the fullest, described main controller controls conveying mechanism stopping action；Section bar in accumulator tank is constantly used, and when the sensor of lower position cannot detect section bar, opens the sensor of high position, after the sensor of high position detects that section bar is finished, just starts conveying mechanism and starts storage band.
Alternative embodiment is: be respectively provided with described sensor in the upper, middle and lower of accumulator tank；Accumulator tank is spaced and transporting velocity storage band on schedule, when the sensor of bottom detects section bar, it was demonstrated that section bar storage is the fullest, described main controller controls conveying mechanism stopping action；Section bar in accumulator tank is constantly used, and when the sensor of bottom cannot detect section bar, the sensor in the middle part of unlatching and top, after the sensor at middle part detects that section bar is finished, described main controller controls conveying mechanism starts；After the sensor on top detects that section bar is finished, described main controller controls remaining production equipment autostop.
Sensor is not only arranged in the accumulator tank rearmost end of whole concatenation, it is also possible to arrange in each accumulator tank, and simply diverse location sensor starts time difference, and testing goal is different.
In addition to above-mentioned embodiment, the sensor of bottom can control accumulator tank be spaced on schedule and transporting velocity storage band to detect after one setting value of time delay；After the sensor of bottom detects section bar, control the electromagnet to section bar traction tenesmus by setting interval break-make；Above dash forward again after making section bar the most recessed, form fold storage.
It is provided with, in each described accumulator tank, the anti-turning mechanism preventing section bar from overturning.The 26S Proteasome Structure and Function of anti-turning mechanism, with embodiment 1, does not repeats them here.Section bar is clamped by upper switching mechanism, and the magnetic of lower switching mechanism attracts to promote section bar to drop, and is also prevented from section bar upset.
Claims (11)
1. an Automatic sectional material storage device, it is characterized in that, including enclosing the main frame body covered, the storing mechanism for storing section bar it is provided with in described main frame body, described storing mechanism is spaced dividing plate in being included in main frame body, at least one of which is the dividing plate of adjustable interval, and the space between adjacent described dividing plate or between dividing plate and main frame body is the accumulator tank of storage section bar；On main frame body, corresponding each described accumulator tank is both provided with carrying the conveying mechanism of section bar in accumulator tank；Being additionally provided with controlling organization on described main frame body, described controlling organization includes master controller, multiple sensors for detecting section bar that diverse location is arranged in accumulator tank, and described master controller is connected with sensor, conveying mechanism respectively；The auxiliary feed mechanism that auxiliary is fed forward section bar and the anti-turning mechanism preventing section bar from overturning it is provided with in described accumulator tank；
Described anti-turning mechanism is included in the upper anti-turning mechanism that accumulator tank top is arranged and the lower anti-turning mechanism arranged in accumulator tank bottom；
Described upper anti-turning mechanism is clamping wheel, described clamping wheel include two to both that turn and scalable wheel body of spacing, described section bar is clamped between said two wheel body and the wheel face shape of described wheel body coordinates with profile shapes；Or, described upper anti-turning mechanism includes the pressure drive mechanism that under pressure assembly, the driving pressure for being pressed down by section bar, assembly moves up and down, and described pressure drive mechanism is fixed in frame, and described pressure assembly is arranged on the lower section of pressure drive mechanism；
Described pressure assembly includes that the pressure roller of at least one rotation, described pressure roller are connected with the push rod of described pressure drive mechanism, and described push rod is vertically arranged band dynamic pressure roller and moves up and down；
Described lower anti-turning mechanism is electromagnet attractive to section bar, and described lower anti-turning mechanism electrically connects with master controller, and described lower anti-turning mechanism is arranged on the main frame body bottom accumulator tank.
Automatic sectional material storage device the most according to claim 1, it is characterised in that the import of described accumulator tank, outlet are respectively arranged with the guiding mechanism guiding section bar.
Automatic sectional material storage device the most according to claim 2, it is characterised in that described guiding mechanism is independent single directive wheel, or be arranged in pairs to turn directive wheel.
4., according to the Automatic sectional material storage device described in claims 1 to 3 any one, it is characterised in that the dividing plate of described adjustable interval is traverse, remaining dividing plate is the stationary barrier being fixed on main frame body；Described traverse is slidably connected on main frame body by slide rail, and described traverse by adjust assembly adjust its position on main frame body and lock adjustment after traverse.
Automatic sectional material storage device the most according to claim 4, it is characterised in that described adjustment assembly includes adjustment screw mandrel that is vertical with traverse and that be connected on traverse and the nut arranged on main frame body.
6. according to the Automatic sectional material storage device described in claims 1 to 3 any one, it is characterized in that, described conveying mechanism includes the drivewheel turned and contact roller, described drivewheel connects the driving assembly driving drivewheel to rotate, described contact roller connects and holds down assembly, described in the driving pressure bearing up pulley that holds down assembly compress drivewheel or away from drivewheel.
7. according to the Automatic sectional material storage device described in claims 1 to 3 any one, it is characterised in that be respectively provided with described sensor in the upper, middle and lower of accumulator tank；Or two positions of differing heights are all respectively provided with described sensor in accumulator tank.
8. according to the Automatic sectional material storage device described in claims 1 to 3 any one, it is characterized in that, described auxiliary feed mechanism is included in the upper auxiliary feed mechanism that accumulator tank internal upper part is arranged, described upper auxiliary feed mechanism includes drivewheel and contact roller, described drivewheel connects the driving assembly driving drivewheel to rotate, described contact roller connects and holds down assembly, described in the driving pressure bearing up pulley that holds down assembly compress drivewheel or away from drivewheel.
Automatic sectional material storage device the most according to claim 8, it is characterized in that, described auxiliary feed mechanism is additionally included in the lower auxiliary feed mechanism that bottom is arranged in accumulator tank, and described lower auxiliary feed mechanism is the multiple auxiliary guide roll be arrangeding in parallel at main frame body bottom interval.
Automatic sectional material storage device the most according to claim 1, it is characterised in that described pressure roller at least provided with three, all of pressure roller be arranged in parallel and the V-arrangement the highest in middle low both sides or U-shaped arrangement；Multiple pressure rollers are connected with a push rod depressing drive mechanism simultaneously, or each pressure roller connects a pressure drive mechanism.
11. Automatic sectional material storage device according to claim 1, it is characterised in that described electromagnet arranges multiple, are separately positioned on the main frame body bottom accumulator tank and on the dividing plate of accumulator tank, and all of electromagnet is V-shaped or U-shaped is arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310003212.0A CN103072839B (en) | 2013-01-06 | 2013-01-06 | Automatic sectional material storage device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310003212.0A CN103072839B (en) | 2013-01-06 | 2013-01-06 | Automatic sectional material storage device |
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| CN103072839B true CN103072839B (en) | 2016-08-03 |
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| CN201310003212.0A Expired - Fee Related CN103072839B (en) | 2013-01-06 | 2013-01-06 | Automatic sectional material storage device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106809682B (en) * | 2017-03-24 | 2018-06-05 | 湖州新兴汽车部件有限公司 | A kind of Novel steel reel |
| CN108099212B (en) * | 2017-12-25 | 2019-12-24 | 珠海新业电子科技有限公司 | Automatic steel sheet pasting system of flexible PCB |
| CN107901444B (en) * | 2017-12-26 | 2023-09-12 | 有利华建材(惠州)有限公司 | Leading-in device of section bar |
| CN110589556B (en) * | 2019-09-23 | 2024-05-21 | 浙江善力高科新材料有限公司 | Uninterrupted feeding device for mesh cloth |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4109142A (en) * | 1974-07-29 | 1978-08-22 | United States Steel Corporation | Process data tracking system |
| JPS5859142A (en) * | 1981-10-05 | 1983-04-08 | Idemitsu Petrochem Co Ltd | Feeder of roll-wound belt-shaped member |
| GB2144399A (en) * | 1983-07-20 | 1985-03-06 | Beam Tubes Limited | Strip or wire accumulator |
| FR2972434B1 (en) * | 2011-03-10 | 2013-12-27 | Sleever Int | FLEXIBLE FLAT FLAT PRODUCT STORAGE DEVICE |
| CN202116075U (en) * | 2011-06-14 | 2012-01-18 | 湖北华文包装有限公司 | Strapping tape unwinding device |
| CN203021081U (en) * | 2013-01-06 | 2013-06-26 | 四川江瀚工业股份有限公司 | Automatic section bar storage device |
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