CN103072215A - Material feed device and feed method thereof - Google Patents
Material feed device and feed method thereof Download PDFInfo
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- CN103072215A CN103072215A CN2013100006164A CN201310000616A CN103072215A CN 103072215 A CN103072215 A CN 103072215A CN 2013100006164 A CN2013100006164 A CN 2013100006164A CN 201310000616 A CN201310000616 A CN 201310000616A CN 103072215 A CN103072215 A CN 103072215A
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- barrel
- feeding device
- reductor
- motor
- vertical beam
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Abstract
A material feed device and a feed method thereof relate to the field of plastic processing equipment, wherein vertical beams (12) extending upwards are arranged at two ends of the upper surface of a base cross beam (8) respectively, a cross beam (11) is arranged at the upper end of the two tubes, a hydraulic cylinder (20) is arranged at the middle part of the upper surface of the base cross beam (8), a top rod of the hydraulic cylinder is connected with a hanging rod (14), and the hanging rod is connected with a mounting board of an automatic discharge mechanism through a chaining (15). According to the feed device, through an operator constantly tread with feet a pressure-boost pedal at the lower part of the hydraulic cylinder, the top rod of the hydraulic cylinder pushes a charging barrel to constantly move upwards, and then, a controller controls a motor to rotate. As a result, the charging barrel rotates, and the feed and discharging process is further realized. The feed device has the characteristics of simple structure, safe operation and high production efficiency, is suitable for small types of modified materials which frequently switch over production materials. The time and the labor are saved during each switching process. As a result, waste of materials is reduced.
Description
[technical field]
The present invention relates to the device of plastic processing field, relate in particular to a kind of feeding device and charging method thereof of material, be specifically related to feeding device and the charging method thereof of a kind of packaged type particle or powder material.
[background technology]
Known, in the plastic processing process, usually to use plastic blend equipment, and present plastic blend equipment improving constantly by automation and closure degree, thereby decrease workman's labour intensity, improved production environment, but at present the automatic charging device in the plastic blend equipment mainly is in enormous quantities, the production of single variety material, for resembling Masterbatch, the production of flame retardant plastics also is not suitable for, the material loading of at present existing plastic blend equipment is mainly realized by following dual mode: a kind of is to adopt suction feeder, the conveying of its suitable granular materials, will produce layering for the system that contains powder, can make simultaneously the dusty material system that flies out, form and pollute; Another kind is that the screw rod rotation is carried, if contain the inorganic powder of high level in the component of carrying when the screw rod rotation is carried, produces easily the plug material, and screw rod is twisted off; Above-mentioned two kinds of material-uploading styles all are not suitable for the mixture that existing particle has again the additives such as powder; this is because the production line length of above-mentioned automatic charging device and airtight; the little kind of producing material for frequent switching is material modified; when each the switching, not only waste time and energy; and waste is very serious; those skilled in the art are in order to realize the uninterrupted feed of plastic blend equipment at present; usually take Traditional Man high mixed; namely be transported to the material loading platform of comminutor by the raw material that manually will be mixed; and then the raw material that will be mixed is poured in the elevating hopper of comminutor; mode by a dead lift realizes the uninterrupted feed of plastic blend equipment; not only increase workman's working strength, and can't guarantee operator's personal safety.
[summary of the invention]
In order to overcome the deficiency in the background technology, the invention discloses a kind of feeding device and charging method thereof of material, the supercharging pedal that the present invention constantly tramps with one's feet and steps on cylinder lower by the operator, hydraulic stem promotion barrel by hydraulic cylinder constantly rises, then by the rotation of controller control motor, and the rotation of being rotated the realization barrel by motor, and then the process of realization material loading and discharging, the present invention has simple in structure, handling safety, the production efficiency high, it is material modified to be particularly suitable for often switching the little kind of producing material, when each the switching, save time and laborsaving, greatly reduce the waste of material etc.
For achieving the above object, the present invention adopts following technical scheme:
A kind of feeding device of material, comprise base crossbeam, the base vertical beam, crossbeam, vertical beam, hydraulic cylinder and Automatic Charging Device, be respectively equipped with upwardly extending vertical beam at the two ends of base crossbeam upper side, be respectively equipped with the groove of mutual correspondence at the medial surface of two vertical beams, form the slideway that Automatic Charging Device slides up and down by described groove, middle part in the base crossbeam upper side is provided with hydraulic cylinder, the push rod of described hydraulic cylinder connects peg, described peg is by the installing plate in the chaining connection Automatic Charging Device, be provided with the supercharging pedal in the bottom of cylinder pressure, top at cylinder pressure is provided with relief valve, an end that connects respectively the base vertical beam at the two ends of base crossbeam one side, the other end at each base vertical beam is provided with front-wheel, bottom at base crossbeam another side vertical beam is provided with castor, above castor, be provided with handrail, below arbitrary handrail, be provided with controller, described controller is by the motor in the electric wire A connection barrel rotating mechanism, form described barrel rotating mechanism by described driven by motor barrel rotation, controller is provided with the feeding device that crossbeam forms described material by electric wire B external electric power system in the upper end of two vertical beams.
The feeding device of described material, described vertical beam replaces with channel-section steel, and the groove of described channel-section steel is the slideway that Automatic Charging Device slides up and down.
The feeding device of described material, described castor are universal wheel, and castor is fixed on the bottom of vertical beam by support arm, is provided with the wheel body latch segment on the top of castor.
The feeding device of described material, the bottom of described vertical beam groove are provided with the anti-piece of pounding, and describedly anti-ly pound piece directly welding or silk are connected in the groove.
The feeding device of described material, the middle part of described base vertical beam is provided with reinforcement or web beam.
The feeding device of described material, described Automatic Charging Device comprises cantilever, motor, barrel, reductor, mandrel, holder and installing plate, one side of described installing plate is interval with two cantilevers, one end of described two cantilevers is by bolted or be welded on the installing plate, upper side at two cantilever 1 other ends is respectively equipped with holder, between two holders, be provided with barrel, be respectively equipped with two outward extending mandrels at the middle part of described barrel outer edge surface, described two mandrels are that yi word pattern is arranged, the end of two mandrels is passed respectively two holders and is rotated around holder, the clutch end by flat key or spline joint reductor is passed behind the holder in one of them mandrel end in described two mandrels, the power intake end of described reductor is provided with motor, described motor is by the power input shaft of shaft coupling connection reductor, and described motor connects controller by electric wire A.
The feeding device of described material, described reductor are arranged on the upper side of fixed head, the lateral surface of described fixed head connecting cantilever.
The feeding device of described material, the two ends of described installing plate another side are respectively equipped with at least two outward extending pulley mounting rods, and the end of described each pulley mounting rod is respectively equipped with pulley, and described pulley slides up and down in groove.
The feeding device of described material, the profile of described barrel are circular square or oval or polygonal.
A kind of charging method of material, the material that described charging method at first will be mixed is packed in the barrel, further the operator locks relief valve, then constantly trample the supercharging pedal with pin, force the push rod of hydraulic cylinder constantly to rise, the simultaneously rising by the hydraulic cylinder push rod drives the Automatic Charging Device rising, after Automatic Charging Device rises to the reservation height, movable feeding device, until with the position of the barrel in the Automatic Charging Device near feed hopper, start controller, make the motor rotation by controller control motor simultaneously, the power input shaft rotation of described driven by motor reductor, and then the power input shaft of reductor drives the clutch end rotation of reductor, the clutch end band moving mandrel of reductor is around the holder rotation, barrel was driven by mandrel and realized rotation this moment, material in the barrel can constantly be poured in the feed hopper simultaneously, until barrel in material all pour feed hopper into after, make motor reversal by controller, make barrel recover state of charge, shift out feeding device, make barrel away from feed hopper, the operative employee slowly opens relief valve, make barrel be reduced to charging position, namely finish feeding process this moment one time, by reciprocation cycle, realizes the uninterrupted feed to feed hopper.
Because adopt aforesaid technical scheme, the present invention has following beneficial effect:
The feeding device of a kind of material of the present invention and charging method thereof, the supercharging pedal that the present invention constantly tramps with one's feet and steps on cylinder lower by the operator, hydraulic stem promotion barrel by hydraulic cylinder constantly rises, then by the rotation of controller control motor, and the rotation of being rotated the realization barrel by motor, and then the process of realization material loading and discharging, the present invention has simple in structure, handling safety, the production efficiency high, it is material modified to be particularly suitable for often switching the little kind of producing material, when each the switching, save time and laborsaving, greatly reduce the waste of material etc.
[description of drawings]
Fig. 1 is perspective view of the present invention;
Among the figure: 1, cantilever; 2, motor; 3, barrel; 4, reductor; 5, mandrel; 6, holder; 7, fixed head; 8, base crossbeam; 9, base vertical beam; 10, front-wheel; 11, crossbeam; 12, vertical beam; 13, handrail; 14, peg; 15, chaining; 16, installing plate; 17, controller; 18, relief valve; 19, electric wire A; 20, hydraulic cylinder; 21, electric wire B; 22, supercharging pedal; 23, castor.
[specific embodiment]
Can explain in more detail the present invention by the following examples, the present invention is not limited to the following examples;
The feeding device of 1 described a kind of material by reference to the accompanying drawings, comprise base crossbeam 8, base vertical beam 9, crossbeam 11, vertical beam 12, hydraulic cylinder 20 and Automatic Charging Device, be respectively equipped with upwardly extending vertical beam 12 at the two ends of base crossbeam 8 upper side, be respectively equipped with the groove of mutual correspondence at the medial surface of two vertical beams 12, form the slideway that Automatic Charging Device slides up and down by described groove, or described vertical beam 12 replaced with channel-section steel, the groove of described channel-section steel is the slideway that Automatic Charging Device slides up and down, preferred channel-section steel wherein, greatly reduce like this processing cost, the bottom of described vertical beam 12 grooves is provided with the anti-piece of pounding, describedly anti-pound piece directly welding or silk are connected in the groove, middle part in base crossbeam 8 upper side is provided with hydraulic cylinder 20, the push rod of described hydraulic cylinder 20 connects peg 14, the installing plate 16 that described peg 14 connects in the Automatic Charging Device by chaining 15, be provided with supercharging pedal 22 in the bottom of cylinder pressure 20, be provided with relief valve 18 on the top of cylinder pressure 20, an end that connects respectively base vertical beam 9 at the two ends of base crossbeam 8 one sides, the other end at each base vertical beam 9 is provided with front-wheel 10, the middle part of described base vertical beam 9 is provided with reinforcement or web beam, bottom at base crossbeam 8 another side vertical beams 12 is provided with castor 23, described castor 23 is universal wheel, castor 23 is fixed on the bottom of vertical beam 12 by support arm, be provided with the wheel body latch segment on the top of castor 23, above castor 23, be provided with handrail 13, below arbitrary handrail 13, be provided with controller 17, described controller 17 is by the motor 2 in the electric wire A19 connection barrel rotating mechanism, drive barrel 3 rotations by described motor 2 and form described barrel rotating mechanism, controller 17 is provided with the feeding device that crossbeam 11 forms described material by electric wire B21 external electric power system in the upper end of two vertical beams 12.
The described Automatic Charging Device of the feeding device of described material comprises cantilever 1, motor 2, barrel 3, reductor 4, mandrel 5, holder 6 and installing plate 16, one side of described installing plate 16 is interval with two cantilevers 1, one end of described two cantilevers 1 is by bolted or be welded on the installing plate 16, upper side at two cantilever 1 other ends is respectively equipped with holder 6, between two holders 6, be provided with profile and be circular square or oval or polygonal barrel 3, wherein be preferably circle, be respectively equipped with two outward extending mandrels 5 at the middle part of described barrel 3 outer edge surfaces, described two mandrels 5 are arranged for yi word pattern, the end of two mandrels 5 is passed respectively two holders 6 and is rotated around holder 6, holder 6 rear clutch ends by flat key or spline joint reductor 4 are passed in one of them mandrel 5 end in described two mandrels 5, described reductor 4 is arranged on the upper side of fixed head 7, the lateral surface of described fixed head 7 connecting cantilevers 1, the power intake end of described reductor 4 is provided with motor 2, described motor 2 connects the power input shaft of reductor 4 by shaft coupling, described motor 2 connects controller 17 by electric wire A19, the two ends of described installing plate 16 another sides are respectively equipped with at least two outward extending pulley mounting rods, the end of described each pulley mounting rod is respectively equipped with pulley, and described pulley slides up and down in groove.
The charging method of a kind of material of the present invention, the material that described charging method at first will be mixed is packed in the barrel 3, further the operator locks relief valve 18, then constantly trample supercharging pedal 22 with pin, force the push rod of hydraulic cylinder 20 constantly to rise, the simultaneously rising by hydraulic cylinder 20 push rods drives the Automatic Charging Device rising, after Automatic Charging Device rises to the reservation height, movable feeding device, until with the position of the barrel 3 in the Automatic Charging Device near feed hopper, start controller 17, make motor 2 rotations by controller 17 control motors 2 simultaneously, described motor 2 drives the power input shaft rotation of reductor 4, and then the power input shaft of reductor 4 drives the clutch end rotation of reductor 4, the clutch end band moving mandrel 5 of reductor 4 is around holder 6 rotations, barrel 3 was driven by mandrel 5 and realized rotation this moment, material in the barrel 3 can constantly be poured in the feed hopper simultaneously, until after the materials in the barrel 3 all pour feed hopper into, make motor 2 counter-rotatings by controller 17, make barrel 3 recover state of charge, shift out feeding device, make barrel 3 away from feed hopper, the operative employee slowly opens relief valve 18, make barrel 3 be reduced to charging position, namely finish feeding process this moment one time, by reciprocation cycle, realizes the uninterrupted feed to feed hopper.
The present invention is directed to the barrel rotating mechanism and done the separate case application, so it is not done too much description.
In order to improve operability of the present invention, can be by at crossbeam 11 camera being set, operating personnel can feed back to image material on the display by camera, clearly see the material stock situation in the equipment hopper, and then judge whether to begin to feed in raw material, further realized intellectuality of the present invention.
When enforcement is of the present invention, be not limited to field of plastics processing, the present invention is equally applicable to other relevant industries.
Part not in the detailed description of the invention is prior art.
The embodiment that selects in this article in order to disclose purpose of the present invention currently thinks to suit, and still, will be appreciated that the present invention is intended to comprise that all belong to all changes and the improvement of the embodiment in this design and the invention scope.
Claims (10)
1. the feeding device of a material, comprise base crossbeam (8), base vertical beam (9), crossbeam (11), vertical beam (12), hydraulic cylinder (20) and Automatic Charging Device, it is characterized in that: the two ends in base crossbeam (8) upper side are respectively equipped with upwardly extending vertical beam (12), be respectively equipped with the groove of mutual correspondence at the medial surface of two vertical beams (12), form the slideway that Automatic Charging Device slides up and down by described groove, middle part in base crossbeam (8) upper side is provided with hydraulic cylinder (20), the push rod of described hydraulic cylinder (20) connects peg (14), described peg (14) is by the installing plate (16) in chaining (15) the connection Automatic Charging Device, be provided with supercharging pedal (22) in the bottom of cylinder pressure (20), be provided with relief valve (18) on the top of cylinder pressure (20), an end that connects respectively base vertical beam (9) at the two ends of base crossbeam (8) one sides, the other end at each base vertical beam (9) is provided with front-wheel (10), be provided with castor (23) in the bottom of base crossbeam (8) another side vertical beam (12), be provided with handrail (13) in the top of castor (23), be provided with controller (17) in the below of arbitrary handrail (13), described controller (17) is by electric wire A(19) connect the motor (2) in the barrel rotating mechanism, drive barrel (3) rotation by described motor (2) and form described barrel rotating mechanism, controller (17) is by electric wire B(21) the external electric power system, be provided with the feeding device that crossbeam (11) forms described material in the upper end of two vertical beams (12).
2. the feeding device of material according to claim 1, it is characterized in that: described vertical beam (12) replaces with channel-section steel, and the groove of described channel-section steel is the slideway that Automatic Charging Device slides up and down.
3. the feeding device of material according to claim 1, it is characterized in that: described castor (23) is universal wheel, castor (23) is fixed on the bottom of vertical beam (12) by support arm, is provided with the wheel body latch segment on the top of castor (23).
4. the feeding device of the described material of arbitrary claim according to claim 1 and 2, it is characterized in that: the bottom of described vertical beam (12) groove is provided with the anti-piece of pounding, and describedly anti-ly pounds piece directly welding or silk are connected in the groove.
5. the feeding device of material according to claim 1, it is characterized in that: the middle part of described base vertical beam (9) is provided with reinforcement or web beam.
6. the feeding device of material according to claim 1, it is characterized in that: described Automatic Charging Device comprises cantilever (1), motor (2), barrel (3), reductor (4), mandrel (5), holder (6) and installing plate (16), one side of described installing plate (16) is interval with two cantilevers (1), one end of described two cantilevers (1) is by bolted or be welded on the installing plate (16), upper side at two cantilevers (1) other end is respectively equipped with holder (6), between two holders (6), be provided with barrel (3), middle part at described barrel (3) outer edge surface is respectively equipped with two outward extending mandrels (5), described two mandrels (5) are arranged for yi word pattern, the end of two mandrels (5) is passed respectively two holders (6) and is rotated around holder (6), the rear clutch end by flat key or spline joint reductor (4) of holder (6) is passed in one of them mandrel (5) end in described two mandrels (5), the power intake end of described reductor (4) is provided with motor (2), described motor (2) is by the power input shaft of shaft coupling connection reductor (4), and described motor (2) is by electric wire A(19) connection controller (17).
7. the feeding device of material according to claim 6, it is characterized in that: described reductor (4) is arranged on the upper side of fixed head (7), the lateral surface of described fixed head (7) connecting cantilever (1).
8. the feeding device of material according to claim 6, it is characterized in that: the two ends of described installing plate (16) another side are respectively equipped with at least two outward extending pulley mounting rods, the end of described each pulley mounting rod is respectively equipped with pulley, and described pulley slides up and down in groove.
9. the feeding device of material according to claim 6 is characterized in that: the profile of described barrel (3) is circular square or oval or polygonal.
10. implement a kind of charging method of material of the feeding device of the described material of the arbitrary claim of claim 1～9, it is characterized in that: the material that described charging method at first will be mixed is packed in the barrel (3), further the operator locks relief valve (18), then constantly trample supercharging pedal 22 with pin, force the push rod of hydraulic cylinder (20) constantly to rise, the simultaneously rising by hydraulic cylinder (20) push rod drives the Automatic Charging Device rising, after Automatic Charging Device rises to the reservation height, movable feeding device, until with the position of the barrel in the Automatic Charging Device (3) near feed hopper, start controller (17), make motor (2) rotation by controller (17) control motor (2) simultaneously, described motor (2) drives the power input shaft rotation of reductor (4), and then the power input shaft of reductor (4) drives the clutch end rotation of reductor (4), the clutch end band moving mandrel (5) of reductor (4) is around holder (6) rotation, barrel this moment (3) is driven by mandrel (5) and realizes rotation, material in the barrel (3) can constantly be poured in the feed hopper simultaneously, until barrel (3) in material all pour feed hopper into after, make motor (2) counter-rotating by controller (17), make barrel (3) recover state of charge, shift out feeding device, make barrel (3) away from feed hopper, the operative employee slowly opens relief valve (18), make barrel (3) be reduced to charging position, namely finish one time feeding process this moment, by reciprocation cycle, realize the uninterrupted feed to feed hopper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310000616.4A CN103072215B (en) | 2013-01-04 | 2013-01-04 | The feeding device of a kind of material and charging method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310000616.4A CN103072215B (en) | 2013-01-04 | 2013-01-04 | The feeding device of a kind of material and charging method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103072215A true CN103072215A (en) | 2013-05-01 |
| CN103072215B CN103072215B (en) | 2016-09-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310000616.4A Expired - Fee Related CN103072215B (en) | 2013-01-04 | 2013-01-04 | The feeding device of a kind of material and charging method thereof |
Country Status (1)
| Country | Link |
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| CN (1) | CN103072215B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108453210A (en) * | 2018-01-31 | 2018-08-28 | 宁夏巨能机器人股份有限公司 | A kind of charge bar feeding device of adjustable in length |
| CN109292425A (en) * | 2018-10-18 | 2019-02-01 | 昆山佰奥智能装备股份有限公司 | Automatic rotary feeding mechanism |
| CN109773475A (en) * | 2019-02-01 | 2019-05-21 | 浙江巨力电机成套设备有限公司 | A kind of double-station discrete piece enters axis machine |
| CN110939907A (en) * | 2018-09-19 | 2020-03-31 | 漳浦比速光电科技有限公司 | Agricultural lighting device and using method thereof |
| CN113198772A (en) * | 2021-03-18 | 2021-08-03 | 苏州意友金属材料有限公司 | Aluminum sheet surface degree of depth atomizing belt cleaning device |
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| SU1386538A1 (en) * | 1985-08-08 | 1988-04-07 | Предприятие П/Я Р-6601 | Apparatus for dispensing liquid from barrels |
| US6021707A (en) * | 1998-04-27 | 2000-02-08 | Bauer; William A. | Safety means for tilting kettle |
| CN2425063Y (en) * | 2000-06-14 | 2001-03-28 | 吕敏 | Drum unloading vehicle |
| CN203110190U (en) * | 2013-01-04 | 2013-08-07 | 洛阳市河之阳高分子材料有限公司 | Material feeding device |
-
2013
- 2013-01-04 CN CN201310000616.4A patent/CN103072215B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1386538A1 (en) * | 1985-08-08 | 1988-04-07 | Предприятие П/Я Р-6601 | Apparatus for dispensing liquid from barrels |
| US6021707A (en) * | 1998-04-27 | 2000-02-08 | Bauer; William A. | Safety means for tilting kettle |
| CN2425063Y (en) * | 2000-06-14 | 2001-03-28 | 吕敏 | Drum unloading vehicle |
| CN203110190U (en) * | 2013-01-04 | 2013-08-07 | 洛阳市河之阳高分子材料有限公司 | Material feeding device |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108453210A (en) * | 2018-01-31 | 2018-08-28 | 宁夏巨能机器人股份有限公司 | A kind of charge bar feeding device of adjustable in length |
| CN110939907A (en) * | 2018-09-19 | 2020-03-31 | 漳浦比速光电科技有限公司 | Agricultural lighting device and using method thereof |
| CN109292425A (en) * | 2018-10-18 | 2019-02-01 | 昆山佰奥智能装备股份有限公司 | Automatic rotary feeding mechanism |
| CN109773475A (en) * | 2019-02-01 | 2019-05-21 | 浙江巨力电机成套设备有限公司 | A kind of double-station discrete piece enters axis machine |
| CN109773475B (en) * | 2019-02-01 | 2023-12-26 | 浙江巨力电机成套设备有限公司 | Double-station scattered piece shaft feeding machine |
| CN113198772A (en) * | 2021-03-18 | 2021-08-03 | 苏州意友金属材料有限公司 | Aluminum sheet surface degree of depth atomizing belt cleaning device |
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| Publication number | Publication date |
|---|---|
| CN103072215B (en) | 2016-09-28 |
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Granted publication date: 20160928 Termination date: 20190104 |