CN103071587A - Rotating magnetic field efficient dispersion magnetic separator - Google Patents

Rotating magnetic field efficient dispersion magnetic separator Download PDF

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Publication number
CN103071587A
CN103071587A CN201310039293XA CN201310039293A CN103071587A CN 103071587 A CN103071587 A CN 103071587A CN 201310039293X A CN201310039293X A CN 201310039293XA CN 201310039293 A CN201310039293 A CN 201310039293A CN 103071587 A CN103071587 A CN 103071587A
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China
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magnetic
cylindrical shell
transmission device
main shaft
concentration basin
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CN201310039293XA
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CN103071587B (en
Inventor
郭小飞
袁致涛
张宪伟
许迪鹏
丁球科
王炳智
罗维
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Liaoning Zhigu Mining Machinery Co.,Ltd.
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SHENYANG HENGCHUANG SIYUAN MINING TECHNOLOGY DEVELOPMENT Co Ltd
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Abstract

The invention belongs to the technical field of low-intensity magnetic separators for magnetic iron ore separation, and particularly relates to a rotating magnetic field efficient dispersion magnetic separator based on a magnetic field force, gravity, a centrifugal force a mechanical dispersion force. The separator comprises a magnetic system transmission device, a barrel, a separation trench, a grate, a magnetic system, a main shaft, a rack, a water supply device and a barrel transmission device, wherein the magnetic system transmission device and the barrel transmission device are mounted at the two side ends of the upper part of the rack respectively; the main shaft is sleeved with the barrel and the magnetic system; a separation cavity is arranged between side walls of the barrel and the separation trench and internally provided with the grate; the upper end of the main shaft is connected with the magnetic system transmission device; the lower end of the main shaft is arranged on the rack by a bearing; the barrel is connected with the barrel transmission device; an ore feed port and an overflow port are formed in two side walls of the upper end of the separation trench respectively; a middling port and a concentrate port are formed in the lower end face of the separation trench; and a concentrate guiding trench is formed in the separation trench and under the barrel and communicated with the concentrate port.

Description

A kind of rotating excitation field is efficiently disperseed magnetic separator
Technical field
The invention belongs to the low-intensity (magnetic) separator technical field that magnetic iron ore sorts, particularly relate to a kind of rotating excitation field of breaing up power based on magnetic field force, gravity, centrifugal force and machinery and efficiently disperse magnetic separator.
Background technology
Magnetic separation is a kind of simply and effectively material processing method, can avoid the medicament pollution of chemical treatment method and the drawback of high cost.Because the iron ore grade of China is low, impurity content is high, must separate through the multistage magnetic separation to obtain qualified iron-smelting raw material.For the ferromagnetism ore, adopt low-intensity (magnetic) separator can effectively obtain high-grade iron ore concentrate, if but needing to obtain the iron grade is higher than 67% iron ore concentrate, just must adopt the picking equipment of column magnetic separator one class.
Permanent-magnet drum type magnetic separator is the most general low-intensity (magnetic) separator that adopt in domestic and international ore dressing plant, but because this equipment sorting interval is limited, magnetic coagulation can't fully disperse, and causes the increase rate of concentrate grade limited, has also limited to a certain extent as blast furnace fine fodder is provided.
The selected at present main electromagnetic field column magnetic separator that adopts of magnetic iron ore, it is a kind of picking equipment based on magnetic field force, gravity and ascending water impulse force, magnetic mineral is magnetized in the magnetic field in the sorting cylinder, form magnetic and roll into a ball downward sedimentation, the weak zone in magnetic field, magnetic group is opened by ascending current, and gangue mineral wherein is cleaned out, discharge from top, concentrate is discharged from the bottom.Although column magnetic separator iron concentrate grade can be increased to 69% in addition higher more than, but still have following problem:
(1) water consumption is bigger than normal, per tonly needs 2 to 4 tons of waters to the ore deposit;
(2) stricter to the feed preparation unit size requirement, the suitable feed preparation unit size of general column magnetic separator is 0.2mm;
(3) tailings grade of column magnetic separator is higher, and a part is poor, rich intergrowth is easy to along with gangue enters mine tailing, causes mine tailing to be still needed because grade is higher and continues to process.
The Rotating field magnetic separator that is seen at present report also is the equipment that utilizes magnetic field force, gravity, ascending water impulse force to carry out sorting, mainly rotating the change in polarity that produces by magnetic system makes magnetic group that magnetic rolling occur, under the effect of toroidal magnetic field, the magnetic ore particle is magnetized, reunion, sedimentation, thereby the gangue that makes wherein parcel is developed by ascending water and discharge from top and to become mine tailing, and magnetic mineral is settled down to the bottom and becomes concentrate.Compare with column magnetic separator, owing to do not possess clear superiority, cause this equipment not to be successfully applied to production.
Studies show that, behind primary grinding, being contained in the above magnetic iron ore of 30% in the ore occurs with the monomer dissociation state, present magnetic plant can't be realized function that this part magnetic iron ore is separated in advance, therefore the compound force field magnetic plant of development of new meets high efficiente callback, energy-saving and cost-reducing mining development trend.
Summary of the invention
For the problem that prior art exists, the present invention for strongly magnetic mineral primary grinding or a stages of magnetic separation after mineral aggregate provide a kind of and can preliminary election isolate magnetite concentrate, and can effectively throw except the rotating excitation field of mine tailing and efficiently disperse magnetic separator.
To achieve these goals, the present invention adopts following technical scheme: a kind of rotating excitation field is efficiently disperseed magnetic separator, comprise that magnetic is transmission device, cylindrical shell, concentration basin, diagrid, magnetic system, main shaft, frame, waterworks and cylindrical shell transmission device, being separately installed with magnetic in described upper rack two side ends is transmission device and cylindrical shell transmission device; Be set with cylindrical shell and magnetic system at described main shaft; Described magnetic is to be arranged in the cylindrical shell, and described concentration basin is arranged at outside the cylindrical shell; Described cylindrical shell matches with main shaft by bearing, described magnetic system and main shaft secure fit; Be set to sorting chamber between described cylinder lateral wall and the concentration basin sidewall, in described sorting chamber, be provided with diagrid; Described main shaft, cylindrical shell and magnetic system all are set to vertical structure; Described main shaft upper end is that transmission device is connected with magnetic, and the main shaft lower end is arranged on the frame by bearing; Described cylindrical shell is connected with the cylindrical shell transmission device; In described concentration basin, sorting chamber below be provided with the water inlet of waterworks; Place, two side in described concentration basin upper end is provided with respectively feed port and overfall, is provided with middle mine mouth and concentrate mouth in the lower surface of concentration basin; In described concentration basin, cylindrical shell under be provided with the concentrate guiding gutter, described concentrate guiding gutter is connected with the concentrate mouth.
Described cylindrical shell adopts non-magnet_conductible material, and the cylindrical shell outer lining is provided with 3-10mm wear-resistant protective layer.
Described magnetic is permanent-magnet material, it is step-by-step arrangement along the circumferential direction, number of fragments is 2-10 sections, and the cornerite of every section magnetic system is 10-150 °, every section magnetic system by extremely wide be that the main pole group of 30-195mm consists of, its circumferencial direction main pole group is set to N, S utmost point alternative arrangement or same polarity and arranges.
Be provided with auxiliary magnetic pole between described two main pole groups, the extremely wide of described auxiliary magnetic pole is 20-100mm.
Be set to the batch (-type) permanent magnetic field by magnetic system in the described sorting chamber, its magnetic field intensity is 20-300mT.
Be set to simultaneously between described magnetic system and the cylindrical shell, in the same way or incorgruous High Rotation Speed.
The rotating speed of described magnetic system and cylindrical shell all is set to 0-100r/min.
Described magnetic is that transmission device and cylindrical shell transmission device adopt belt transmission system, chain drive system or gear train assembly.
Beneficial effect of the present invention:
1, the present invention compares with existing equipment, has to be mineral aggregate behind strongly magnetic mineral primary grinding or the stages of magnetic separation, and magnetite concentrate is isolated in preliminary election, and can effectively throw the characteristics except mine tailing, also can play the selected effect of iron ore concentrate simultaneously.
2, the present invention adopts the compound force field design, it is a kind of weak magnetic permanent magnetic field magnetic plant, based on magnetic field force, gravity, ascending water impulse force, centrifugal force and mechanical effect of breaing up power, realize preliminary election or the selected operation of strongly magnetic mineral, have the ability that obtains high grade iron concentrate.
Description of drawings
Fig. 1 is that a kind of rotating excitation field of the present invention is efficiently disperseed the magnetic separator structural representation;
Fig. 2 is the F-F cutaway view of Fig. 1;
Among the figure, 1-magnetic is transmission device, 2-cylindrical shell, 3-concentration basin, 4-diagrid, 5-magnetic system, 6-main shaft, 7-frame, 8-waterworks, 9-cylindrical shell transmission device, 10-concentrate guiding gutter, A-feed port, B-overfall, C-sorting chamber, D-middle mine mouth, E-concentrate mouth.
The specific embodiment
The present invention is described in further detail below in conjunction with the drawings and specific embodiments.
As shown in Figure 1, 2, a kind of rotating excitation field is efficiently disperseed magnetic separator, comprise that magnetic is that transmission device 1, cylindrical shell 2, concentration basin 3, diagrid 4, magnetic are 5, main shaft 6, frame 7, waterworks 8 and cylindrical shell transmission device 9, being separately installed with magnetic in described frame 7 top two side ends is transmission device 1 and cylindrical shell transmission device 9; Be set with cylindrical shell 2 and magnetic is 5 at described main shaft 6; Described magnetic is 5 to be arranged in the cylindrical shell 2, and described concentration basin 3 is arranged at outside the cylindrical shell 2; Described cylindrical shell 2 matches with main shaft 6 by bearing, described magnetic be 5 with main shaft 6 secure fit; Be set to sorting chamber C between described cylindrical shell 2 sidewalls and concentration basin 3 sidewalls, in described sorting chamber C, be provided with diagrid 4; Described main shaft 6, cylindrical shell 2 and magnetic are 5 all to be set to vertical structure; Described main shaft 6 upper ends are that transmission device 1 is connected with magnetic, and main shaft 6 lower ends are arranged on the frame 7 by bearing; Described cylindrical shell 2 is connected with cylindrical shell transmission device 9; In described concentration basin 3, sorting chamber C below be provided with the water inlet of waterworks 8; Place, two side in described concentration basin 3 upper ends is provided with respectively feed port A and overfall B, is provided with middle mine mouth D and concentrate mouth E in the lower surface of concentration basin 3; In described concentration basin 3, cylindrical shell 2 under be provided with concentrate guiding gutter 10, described concentrate guiding gutter 10 is connected with concentrate mouth E.
Described cylindrical shell 2 adopts non-magnet_conductible material, and the cylindrical shell outer lining is provided with 3-10mm wear-resistant protective layer.
Described magnetic is 5 for permanent-magnet material, it is step-by-step arrangement along the circumferential direction, number of fragments is 2-10 sections, and every section magnetic is that 5 cornerite is 10-150 °, every section magnetic is that the 5 main pole groups by the extremely wide 30-195mm of being consist of, and its circumferencial direction main pole group is set to N, S utmost point alternative arrangement or same polarity and arranges.
Be provided with auxiliary magnetic pole between described two main pole groups, the extremely wide of described auxiliary magnetic pole is 20-100mm.
Be 5 to be set to the batch (-type) permanent magnetic field by magnetic in the described sorting chamber C, its magnetic field intensity is 20-300mT.
Described magnetic be 5 and cylindrical shell 2 between be set to simultaneously, in the same way or incorgruous High Rotation Speed.
Described magnetic is 5 all to be set to 0-100r/min with the rotating speed of cylindrical shell 2.
Described magnetic is that transmission device 1 and cylindrical shell transmission device 9 adopt belt transmission system, chain drive system or gear train assembly.
Below in conjunction with description of drawings use procedure of the present invention:
As shown in Figure 1, starting device, main shaft 6 and magnetic are 5 to rotate under magnetic is the drive of transmission device 1, and cylindrical shell 2 is 5 rotations around main shaft 6 and magnetic under the drive of cylindrical shell transmission device 9.Magnetic is to have formed the batch (-type) permanent magnetic field in 5 the sorting chamber C between cylindrical shell 2 and concentration basin 3, and in the equipment operation process, along with magnetic is 5 rotation, the batch (-type) permanent magnetic field in the sorting chamber C has become portable magnetic field at intermittence.At this moment, the feed port A of ore pulp from concentration basin 3 enters the sorting chamber C, ore pulp under the drive of cylindrical shell 2 among the sorting chamber C is done centrifugal rotation, magnetic field force and gravity that proportion magnetic iron ore monomer large, that magnetic is stronger is subject in sorting chamber C have played leading role, by the inboard of magnetic field suction to sorting chamber C, movable type intermittence magnetic field and the effect of diagrid 4 under, through repeatedly reunite, loose and break up get rid of be mingled with after, fall under gravity into again in the concentrate guiding gutter in the concentration basin 3, fall at last concentrate mouth E; Intergrowth particle suffered centrifugal force and gravity in sorting chamber C that proportion is less, magnetic is weak has played leading role, move to the outside of sorting chamber C, movable type intermittence magnetic field and the effect of diagrid 4 under, through repeatedly reunite, loose and break up get rid of be mingled with after, fall under gravity among the middle mine mouth D on the concentration basin 3; Proportion minimum, non-magnetic gangue particle are along with the ascending current that is entered by waterworks 8, and entering among the overfall B on the concentration basin 3 becomes true tailings, thereby realize preliminary election or the selected operation of strongly magnetic mineral.

Claims (8)

1. a rotating excitation field is efficiently disperseed magnetic separator, it is characterized in that: comprise that magnetic is transmission device, cylindrical shell, concentration basin, diagrid, magnetic system, main shaft, frame, waterworks and cylindrical shell transmission device, being separately installed with magnetic in described upper rack two side ends is transmission device and cylindrical shell transmission device; Be set with cylindrical shell and magnetic system at described main shaft; Described magnetic is to be arranged in the cylindrical shell, and described concentration basin is arranged at outside the cylindrical shell; Described cylindrical shell matches with main shaft by bearing, described magnetic system and main shaft secure fit; Be set to sorting chamber between described cylinder lateral wall and the concentration basin sidewall, in described sorting chamber, be provided with diagrid; Described main shaft, cylindrical shell and magnetic system all are set to vertical structure; Described main shaft upper end is that transmission device is connected with magnetic, and the main shaft lower end is arranged on the frame by bearing; Described cylindrical shell is connected with the cylindrical shell transmission device; In described concentration basin, sorting chamber below be provided with the water inlet of waterworks; Place, two side in described concentration basin upper end is provided with respectively feed port and overfall, is provided with middle mine mouth and concentrate mouth in the lower surface of concentration basin; In described concentration basin, cylindrical shell under be provided with the concentrate guiding gutter, described concentrate guiding gutter is connected with the concentrate mouth.
2. a kind of rotating excitation field according to claim 1 is efficiently disperseed magnetic separator, it is characterized in that: described cylindrical shell adopts non-magnet_conductible material, and the cylindrical shell outer lining is provided with 3-10mm wear-resistant protective layer.
3. a kind of rotating excitation field according to claim 1 is efficiently disperseed magnetic separator, it is characterized in that: described magnetic is permanent-magnet material, it is step-by-step arrangement along the circumferential direction, number of fragments is 2-10 sections, and the cornerite of every section magnetic system is 10-150 °, every section magnetic system by extremely wide be that the main pole group of 30-195mm consists of, its circumferencial direction main pole group is set to N, S utmost point alternative arrangement or same polarity and arranges.
4. a kind of rotating excitation field according to claim 3 is efficiently disperseed magnetic separator, it is characterized in that: be provided with auxiliary magnetic pole between described two main pole groups, the extremely wide of described auxiliary magnetic pole is 20-100mm.
5. a kind of rotating excitation field according to claim 1 is efficiently disperseed magnetic separator, it is characterized in that: be set to the batch (-type) permanent magnetic field by magnetic system in the described sorting chamber, its magnetic field intensity is 20-300mT.
6. a kind of rotating excitation field according to claim 1 is efficiently disperseed magnetic separator, it is characterized in that: be set to simultaneously between described magnetic system and the cylindrical shell, in the same way or incorgruous High Rotation Speed.
7. a kind of rotating excitation field according to claim 1 is efficiently disperseed magnetic separator, it is characterized in that: the rotating speed of described magnetic system and cylindrical shell all is set to 0-100r/min.
8. a kind of rotating excitation field according to claim 1 is efficiently disperseed magnetic separator, it is characterized in that: described magnetic is that transmission device and cylindrical shell transmission device adopt belt transmission system, chain drive system or gear train assembly.
CN201310039293.XA 2013-01-31 2013-01-31 Rotating magnetic field efficient dispersion magnetic separator Active CN103071587B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105944830A (en) * 2016-07-11 2016-09-21 成都华矿科技有限公司 Magnetic separator
CN107570320A (en) * 2017-10-27 2018-01-12 岳阳大力神电磁机械有限公司 Wet-dry permanent magnetic separator
CN109482345A (en) * 2018-11-13 2019-03-19 刘伟 A kind of copper and iron mixing clast separator
CN111195560A (en) * 2020-03-31 2020-05-26 安庆美特优智能科技有限公司 Magnetic separation disc and magnetic separator for purifying quartz sand
CN113492058A (en) * 2021-06-01 2021-10-12 辽宁科技大学 Mechanical swing dispersing device for permanent magnet drum type magnetic separator

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3887458A (en) * 1972-05-26 1975-06-03 Bermeco Oy Permanent magnet strong field separator
US4315816A (en) * 1976-11-04 1982-02-16 Klockner-Humboldt-Deutz Ag High intensity magnetic field drum separator
CN1887433A (en) * 2006-07-13 2007-01-03 柳州市远健磁力设备制造有限责任公司 Wet magnetic separator
CN201208575Y (en) * 2008-06-08 2009-03-18 马鞍山市天工科技有限公司 Wet magnetic separator for permanent magnet barrel type fine particles
CN203091075U (en) * 2013-01-31 2013-07-31 沈阳恒创思源矿业科技开发有限公司 Efficient dispersing magnetic separator for rotating magnetic field

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3887458A (en) * 1972-05-26 1975-06-03 Bermeco Oy Permanent magnet strong field separator
US4315816A (en) * 1976-11-04 1982-02-16 Klockner-Humboldt-Deutz Ag High intensity magnetic field drum separator
CN1887433A (en) * 2006-07-13 2007-01-03 柳州市远健磁力设备制造有限责任公司 Wet magnetic separator
CN201208575Y (en) * 2008-06-08 2009-03-18 马鞍山市天工科技有限公司 Wet magnetic separator for permanent magnet barrel type fine particles
CN203091075U (en) * 2013-01-31 2013-07-31 沈阳恒创思源矿业科技开发有限公司 Efficient dispersing magnetic separator for rotating magnetic field

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105944830A (en) * 2016-07-11 2016-09-21 成都华矿科技有限公司 Magnetic separator
CN105944830B (en) * 2016-07-11 2018-08-03 成都华矿科技有限公司 A kind of magnetic separator
CN107570320A (en) * 2017-10-27 2018-01-12 岳阳大力神电磁机械有限公司 Wet-dry permanent magnetic separator
CN107570320B (en) * 2017-10-27 2024-03-22 岳阳大力神电磁机械有限公司 Dry-wet two-purpose permanent magnet separator
CN109482345A (en) * 2018-11-13 2019-03-19 刘伟 A kind of copper and iron mixing clast separator
CN111195560A (en) * 2020-03-31 2020-05-26 安庆美特优智能科技有限公司 Magnetic separation disc and magnetic separator for purifying quartz sand
CN113492058A (en) * 2021-06-01 2021-10-12 辽宁科技大学 Mechanical swing dispersing device for permanent magnet drum type magnetic separator
CN113492058B (en) * 2021-06-01 2022-12-23 辽宁科技大学 Mechanical swing dispersing device for permanent magnet drum type magnetic separator

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Inventor after: Yuan Zhitao

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