CN103061233A - Production technology of artificial turf - Google Patents
Production technology of artificial turf Download PDFInfo
- Publication number
- CN103061233A CN103061233A CN2013100326637A CN201310032663A CN103061233A CN 103061233 A CN103061233 A CN 103061233A CN 2013100326637 A CN2013100326637 A CN 2013100326637A CN 201310032663 A CN201310032663 A CN 201310032663A CN 103061233 A CN103061233 A CN 103061233A
- Authority
- CN
- China
- Prior art keywords
- artificial turf
- production technology
- component
- gum
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- 238000005516 engineering process Methods 0.000 title claims abstract description 30
- 239000000835 fiber Substances 0.000 claims abstract description 34
- 229920003023 plastic Polymers 0.000 claims abstract description 34
- 239000004033 plastic Substances 0.000 claims abstract description 34
- 238000009940 knitting Methods 0.000 claims abstract description 20
- 238000010438 heat treatment Methods 0.000 claims abstract description 18
- 238000009732 tufting Methods 0.000 claims abstract description 18
- 238000001816 cooling Methods 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims description 47
- 239000013308 plastic optical fiber Substances 0.000 claims description 42
- 229920005989 resin Polymers 0.000 claims description 31
- 239000011347 resin Substances 0.000 claims description 31
- 238000000034 method Methods 0.000 claims description 27
- 238000002156 mixing Methods 0.000 claims description 22
- 230000008569 process Effects 0.000 claims description 22
- 230000000694 effects Effects 0.000 claims description 17
- 239000003292 glue Substances 0.000 claims description 15
- 238000005096 rolling process Methods 0.000 claims description 8
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 claims description 7
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 claims description 7
- 238000009954 braiding Methods 0.000 claims description 7
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 claims description 7
- 238000002844 melting Methods 0.000 claims description 6
- 230000008018 melting Effects 0.000 claims description 6
- 238000003892 spreading Methods 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 239000000853 adhesive Substances 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 230000003139 buffering effect Effects 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 3
- 230000005484 gravity Effects 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 238000010008 shearing Methods 0.000 claims description 3
- 244000025254 Cannabis sativa Species 0.000 abstract description 24
- 238000007493 shaping process Methods 0.000 abstract description 5
- 230000003014 reinforcing effect Effects 0.000 abstract 1
- 239000004743 Polypropylene Substances 0.000 description 26
- 239000004698 Polyethylene Substances 0.000 description 19
- 150000001336 alkenes Chemical class 0.000 description 8
- 230000007613 environmental effect Effects 0.000 description 8
- 239000005038 ethylene vinyl acetate Substances 0.000 description 8
- 229930195733 hydrocarbon Natural products 0.000 description 8
- 150000002430 hydrocarbons Chemical class 0.000 description 8
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 8
- -1 polyethylene Polymers 0.000 description 8
- 229920003048 styrene butadiene rubber Polymers 0.000 description 8
- 239000004816 latex Substances 0.000 description 7
- 229920000126 latex Polymers 0.000 description 7
- 239000003963 antioxidant agent Substances 0.000 description 6
- 230000003078 antioxidant effect Effects 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 6
- 239000004744 fabric Substances 0.000 description 6
- 230000004048 modification Effects 0.000 description 6
- 238000012986 modification Methods 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 5
- 229910001385 heavy metal Inorganic materials 0.000 description 5
- 229920002521 macromolecule Polymers 0.000 description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- 239000004568 cement Substances 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 238000004132 cross linking Methods 0.000 description 4
- 238000011049 filling Methods 0.000 description 4
- 238000005469 granulation Methods 0.000 description 4
- 230000003179 granulation Effects 0.000 description 4
- 229920000573 polyethylene Polymers 0.000 description 4
- 229920001155 polypropylene Polymers 0.000 description 4
- 238000004064 recycling Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 229920001169 thermoplastic Polymers 0.000 description 4
- 229920001187 thermosetting polymer Polymers 0.000 description 4
- 239000004416 thermosoftening plastic Substances 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 239000002174 Styrene-butadiene Substances 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 239000005416 organic matter Substances 0.000 description 3
- 239000012188 paraffin wax Substances 0.000 description 3
- 230000000505 pernicious effect Effects 0.000 description 3
- 239000004814 polyurethane Substances 0.000 description 3
- 229920002635 polyurethane Polymers 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 239000011115 styrene butadiene Substances 0.000 description 3
- 239000004215 Carbon black (E152) Chemical class 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 241000276489 Merlangius merlangus Species 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 239000005864 Sulphur Substances 0.000 description 2
- 230000003712 anti-aging effect Effects 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 239000010779 crude oil Substances 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 239000002932 luster Substances 0.000 description 2
- 238000010309 melting process Methods 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- 229920000098 polyolefin Polymers 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 2
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 1
- 150000001669 calcium Chemical class 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000006253 efflorescence Methods 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 206010037844 rash Diseases 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000005987 sulfurization reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Images
Landscapes
- Road Paving Structures (AREA)
Abstract
The invention discloses a production technology of an artificial turf, comprising the steps of: firstly cutting a plastic fiber sheet to be of a mesh sheet structure; then twisting; knitting by a machine; shaping the knitted plastic fiber mesh by heating firstly and then cooling, thus ensuring that the knitted plastic fiber mesh is in curl after unpacking; and then tufting the curly plastic fiber mesh by a tufting machine; at least reinforcing by gumming. Compared with the prior art, the production technology of the artificial turf provided by the invention employs the plastic fiber sheet with the mesh sheet structure, so that the plastic fiber sheet can have a certain toughness; and due to the curly mesh after twisting, knitting and shaping, the grass filaments of the artificial turf are good in interlacement, dens and elastic.
Description
Technical field
The present invention relates to the turf field, exactly refer to a kind of production technology of artificial turf.
Background technology
Since artificial turf have anti-aging, sun-proof, waterproof, anti-skidding, wear-resisting, comfortable foot feeling, lovely luster, long service life, maintaining expense low, the advantage such as can round-the-clockly use, therefore, recently be widely applied in multiple occasions such as stadiums, school, hotel and building roofs.At present, the structure of existing artificial turf, it mainly is comprised of grass, the careless end and gum.Usually, grass and the grass end, made by thermoplastic macromolecule material, and for example grass is mainly made by polyethylene, and the grass end is mainly made by polypropylene, and gum then usually for example vulcanizes carboxylic styrene-butadiene rubber by thermoset cross-linked macromolecular material or polyurethane is made.The effect of gum is that grass is fixed on grass at the end, makes grass be difficult for extracting out from the grass end.Gum should be able to be bonded together polyethylene, polypropylene, also will have simultaneously certain intensity, the performance such as water-fast, heat-resisting, cold-resistant, anti-aging.For example, existing artificial turf gum is made by carboxylic styrene butadiene latex, calcium carbonate, sulphur, accelerator usually, specifically at a certain temperature (as more than 145 ℃), cause the crosslinked of carboxylic styrene butadiene latex by vulcanizing system (sulphur, accelerator), obtain vulcanizing carboxylic styrene-butadiene rubber.Carboxylic styrene-butadiene rubber behind over cure is thermoset macromolecule material, and strand is cross-linked structure, and is molten not insoluble, can only decompose after being heated, and can not soften, and can not be returned to plastic state.
In the existing artificial turf, grass and the grass end be by thermoplastic macromolecule material for example polyethylene, polypropylene make, and gum is to be made by sulfuration carboxylic styrene-butadiene rubber or this class thermoset macromolecule material of cross-linked polyurethane.As everyone knows, thermoplastic macromolecule material can repeatedly thermoplastic in specific temperature range, cooling curing machine-shaping.And thermoset cross-linked macromolecular material is behind sulfidization molding under the conditions such as uniform temperature, just no longer can the again machine-shaping by the rising temperature.Thereby the compatibility between the two is poor, can not be by the simultaneously recycling of the methods such as melt blending.So, can not unify recycling by the existing artificial turf of the materials such as polyethylene, polypropylene, carboxylic styrene-butadiene rubber or polyurethane preparation.On the one hand, discarded or burning can cause environment pollution and the wasting of resources; On the other hand, again recovery being separated at grass and the grass end with gum can cause cost recovery too high.
At present, mainly there is following drawback in existing gum material:
1, not environmental protection:
A, have the volatilization of VOC to be unfavorable for environmental protection: the production technology of conventional artificial turf generally be carboxylic styrene butadiene latex or non-plasticizing type acetic acid second rare-ethylene copolymerization emulsions is as main material.Can only reach nineties percent because the reactivity of monomer is the highest in the process of polymerization, so can contain in this case a certain amount of volatile organic matter (being VOC) in the latex, production link under connecing: joining in the process of glue stirring, gluing and gum baking all to have a large amount of pernicious gases to discharge, health on the staff causes bad impact, also can become certain pollution to surrounding environment simultaneously.And the VOC in the gum can not evaporate quickly, also can damage the customer in ensuing finished product use procedure, also can pollute environment for use simultaneously.
The existence meeting of B, heavy metal causes certain pollution to environment: generally add a certain amount of calcium class material in the latex fabrication of gum as filling in main material latex, general production selects coarse whiting as packing material in order to save cost.Content of beary metal in the coarse whiting in this case is generally higher.So in the use procedure of reality, can cause certain injury to the customer especially health of the aspects such as growth of children colony in age.
2, weatherability is good not, especially aspect acid and alkali-resistance: add inorganic calcium powder and stir and form through baking process because the production technology of traditional artificial turf is latex, dry linting in various degree in general acid proof test, all can occur and have a certain amount of bubble to occur (being mainly the CO of calcium carbonate and acid reaction generation
2), so be immersed in for a long time the phenomenon that efflorescence appears in gum in the sour environment easily in the flourishing zone of industry.
3, reusable edible does not cause waste to the energy: owing to contain a large amount of inorganic fills in the traditional artificial grass stamp gum, and general adopt or black, this causes very large difficulty to recovery, in general plastic parts, be difficult to fill, the cost of modification generally can be very high, so general pedaline has been disposed as rubbish at the Shi Douhui that dies, this is again a greatly pollution concerning environment because the degradation cycle of plastics generally needs very for a long time, also is very large waste concerning the energy of day by day shortage simultaneously.
In addition, the grass silk of traditional artificial turf is more loose, closely knit not, and elasticity is also bad, needs to improve.
Summary of the invention
For defects, the technical problem that the present invention solves has been to provide a kind of production technology of artificial turf, the plastic optical fibre sheet that adopts is the twine laminated structure, this structure can make the plastic optical fibre sheet have certain pliability, through twisting, knitting, the typing after crimped filament, can make the grass silk of artificial turf staggering better, more closely knit, have more elasticity.
In order to solve above technical problem, the production technology of artificial turf provided by the invention, first the plastic optical fibre sheet is cut into the twine laminated structure, then with its twisting, it is knitting to carry out machinery again, plastic optical fibre twine after knitting need to can guarantee that just its rolling after taking apart is curved through the typing of process for cooling after the first heating, then the plastic optical fibre twine of curling shape is carried out tufting with tufting machine, carries out at last gum and reinforces.
Preferably, described plastic optical fibre sheet is that the PE resin material is made; Described gum comprises following component:
Above component is the component proportioning by weight, and take PE, PP or PE-PP blending and modifying resin as 100 parts weight as benchmark; Carry out the blend batching with homogenizer after adding other auxiliary material, glue is melted in the shearing formation through screw rod under the high temperature of 140 ~ 220 degree of mixed material, buffering through the glue groove is carried out transverse distribution to melting glue, then carries out the glue-spreading operation under the effect of Frictioning device and the flat effect of flow by gravity; Gum is the appearance effect of the careless line of raising and the control of gum binding force in the process process of baking oven, during glue-spreading, the temperature of careless face one side is controlled at 50 ~ 80 degree, and the temperature of back-adhesive surface is controlled at 100 ~ 150 degree.
Preferably, described mechanical needle is woven to by circle latitude machine and carries out the braiding of latitude plain stitch mode.
Preferably, described plastic fiber net heating-up temperature is at 90 to 120 degree.
Preferably, described plastic fiber net is heated to be by hot water heating or Hot-blast Heating; Being cooled to nature cooling or forcing cooling of described plastic fiber net.
Preferably, described gum also comprises rosin, and wherein, the proportioning of rosin is 0.1-15 part, and above component is the component proportioning by weight.
Preferably, described gum also comprises fiber, and wherein, the proportioning of fiber is 0.1-1 part, and above component is the component proportioning by weight.
Preferably, described gum comprises following component:
Above component is the component proportioning by weight, and take PE, PP or PE-PP blending and modifying resin as 100 parts weight as benchmark.
Preferably, described gum comprises following component:
Above component is the component proportioning by weight, and take PE, PP or PE-PP blending and modifying resin as 100 parts weight as benchmark.
Preferably, described gum comprises following component:
Above component is the component proportioning by weight, and take PE, PP or PE-PP blending and modifying resin as 100 parts weight as benchmark.
Preferably, described gum comprises following component:
Above component is the component proportioning by weight, and take PE, PP or PE-PP blending and modifying resin as 100 parts weight as benchmark.
Preferably, described gum comprises following component:
Above component is the component proportioning by weight, and take PE, PP or PE-PP blending and modifying resin as 100 parts weight as benchmark.
Compared with prior art, the production technology of artificial turf provided by the invention, solved the defective of above prior art, have environmental protection, good weatherability, the advantage such as recyclable, not only be convenient to clean, and can be so that turf arrives recyclable after application life and secondary uses and stop disaster hidden-trouble, particularly as follows:
1, environmental protection: employing be that modified olefin is stock, the Selective filling material also is the larger molecular organicses such as hydro carbons or hydrocarbon derivative, thereby the reaction strand that can occur in melting process between the strand becomes large, so change the separating out of pernicious gas that gum can not have the VOC class under normal mode of occupation; Simultaneously, because hydrocarbons is to be refined by crude oil to produce, resin is pure organic matter, adds that the environment of production does not relate to heavy metal, so this gum also is 100% environmental protection aspect heavy metal;
2, good weatherability: the weatherability of alkene generally is reasonable, adds antioxidant among the present invention and stops the oxidized antioxygen of the strand of gum material in processing or use procedure to keep the native mode of gum strand; Adding simultaneously a certain amount of ultraviolet (UV) resistant agent in prescription prevents that strand from changing and affects the application life of gum under the effect of ultraviolet;
3, recycling capable of circulation: turf medium-height grass line, base fabric is ethene or propylene and modified material-it is the olefines material to the main material of three parts of gum, their compatibility is better theoretically, fracture and the restructuring of a chemical bond in " C=C-" can occur between the strand of additional suitable external condition or accelerator hydrocarbons under the high-temperature fusion condition, thereby between strand and strand, form new chemical bond, it is the cross-linking reaction between the polyolefin, so pulverize material after the granulation as the cross-linking modified material of alkene and individualism through turf, it is in flowability, intensity, the character of the aspects such as suppleness and alkene itself is more approaching, simultaneously owing in the process of producing careless line and gum, added suitable antioxidant and the uvioresistant agent material itself has certain weatherability, so in general plastic cement products production, can process use, therefore, from careless line, base fabric is to gum, whole turf uses through the main material that can be used as certain plastic cement products after the simple broken again modification granulation as a complete recyclable system;
4, the plastic optical fibre sheet of turf employing of the present invention is the mesh-like laminated structure, the mesh-like laminated structure can make the plastic optical fibre sheet have certain elasticity and pliability, have more elasticity through after twisting into line, pedaline by curling, shaping is woven on the base fabric again, can make the grass silk of artificial turf staggering better, more closely knit, have more elasticity.
Description of drawings
Fig. 1 is the structure chart that the plastic optical fibre sheet cuts into the twine sheet among the present invention;
Fig. 2 is that the plastic optical fibre sheet cuts into structure chart after the twine sheet is opened among the present invention.
The specific embodiment
For those skilled in the art can understand technical scheme provided by the present invention better, set forth below in conjunction with specific embodiment.
See also Fig. 1 and Fig. 2, Fig. 1 is the structure chart that the plastic optical fibre sheet cuts into the twine sheet among the present invention; Fig. 2 is that the plastic optical fibre sheet cuts into structure chart after the twine sheet is opened among the present invention.
The production technology of artificial turf provided by the invention, first the plastic optical fibre sheet is cut into the twine laminated structure, then with its twisting, it is knitting to carry out machinery again, plastic optical fibre twine after knitting need to can guarantee that just its rolling after taking apart is curved through the typing of process for cooling after the first heating, then the plastic optical fibre twine of curling shape is carried out tufting with tufting machine, carry out at last gum and reinforce; Wherein said plastic optical fibre is that the PE resin material is made; Described gum comprises following component:
Above component is the component proportioning by weight, and take PE, PP or PE-PP blending and modifying resin as 100 parts weight as benchmark; Carry out the blend batching with homogenizer after adding other auxiliary material, glue is melted in the shearing formation through screw rod under the high temperature of 140 ~ 220 degree of mixed material, buffering through the glue groove is carried out the distribution of horizontal 4 meters fabric widths to melting glue, then carry out the glue-spreading operation under the effect of Frictioning device and the flat effect of flow by gravity; Gum is through being to improve the appearance effect of careless line and the control of gum binding force in the process of baking oven, and when glue-spreading, the temperature of careless face one side is controlled at 50 ~ 80 degree, and the temperature of back-adhesive surface is controlled at 100~150 degree.
Wherein PE-PP blending and modifying resin is the product behind polyvinyl resin and the acrylic resin blending and modifying, and EVA is the material modified of ethylene-vinyl acetate.
100% PE, PP or PE-PP blending and modifying resin also can be used as the operation that gum is finished gum in initial selection experiment, but the temperature of experiment can will exceed the 30-80 degree than the temperature after improving, higher temperature can impact the quality of grass silk, the film forming insufficient strength of gum is large simultaneously, and melten gel is mobile bad, causes the binding force of turf not reach desired value.Therefore consider in the process of modification that adding some suitable auxiliary material carries out modification to material.
EVA: the transparency that in the flowability that reduces melten gel, can improve gum.The melt temperature of EVA is lower, melt index larger (namely mobile relatively good) transparency is higher, the flowability of melting glue improves greatly with the change that EVA measures, but gum becomes film strength also to descend thereupon, becomes the resultant effect of film-strength to reach best situation with gum in resin and the flowability of gum when the ratio of EVA is 1:1; Otherwise extraordinarily become film strength improving but the flowability of gum is but descending with the reduction of EVA ratio, the reduction of melting the glue flowability directly affects the quality of gum, and flowability and the gum intensity of melting glue when the adding proportion of EVA is 10 parts form another crosspoint.
Although rosin has certain impact to the transparent color and luster of gum to a certain extent, but it has good help aspect adhesive power of gum, can improve the bonding of gum and base material, simultaneously the binding force of turf had certain help, the binding force that adds suitable rosin turf under equal conditions can improve 10%-20%.The adding of rosin can effectively reduce the cost of gum, but also can and then affect the color of gum and the smooth degree on surface.0.1 can under the prerequisite of the color that guarantees to melt glue and surperficial smooth degree, effectively guarantee the binding force of turf gum in ~ 15 parts the scope.
The adding of paraffin mainly is to improve the flowability of gum when molten condition, is conducive to the gap between melten gel filling grass silk and the bottom in the process of turf gum, can improve the stability of grass silk on the bottom.The adding of paraffin can effectively improve the flowability of gum, but along with the increasing transparency extraordinarily of paraffin ratio descends, the simultaneously rapid decline of wear-resistant effect of gum, the resultant effect in 5 ~ 10 parts scope is worth adopting.
The adding of fiber mainly is intensity and the toughness that improves gum.But melt the flowability of glue along with the adding of fiber in rapid decline, so generally the addition of fiber is lower, general control is in 0.1 ~ 1.0 part scope.
The adding of antioxidant mainly is the oxidation resistance that improves gum, improves its weatherability.Reacting of the oxide in prevention strand and the external world, adding proportion is too low to cause waste can affect simultaneously cost for affecting the antioxygen of gum otherwise add to take too much, and according to the market of different trade mark antioxidant on the market, adding proportion generally is 0.1 ~ 0.5 part.
The adding of ultraviolet (UV) resistant agent mainly is the ultraviolet line ability that improves gum, improves its weatherability.Stop strand to change under ultraviolet effect and cause decomposition reaction, adding proportion is too low for affecting the anti-UV effect of gum, causes waste can affect cost simultaneously otherwise add too many expense.According to the market of the anti-UV agent of the different trades mark on the market, adding proportion generally is 0.1 ~ 0.5 part.
Embodiment 1
The production technology of the artificial turf that present embodiment provides, first the plastic optical fibre sheet is cut into the twine laminated structure, then with its twisting, it is knitting to carry out machinery again, plastic optical fibre twine after knitting need to can guarantee that just its rolling after taking apart is curved through the typing of process for cooling after the first heating, then the plastic optical fibre twine of curling shape is carried out tufting with tufting machine, carry out at last gum and reinforce; Wherein said plastic optical fibre is that the PE resin material is made; Described gum comprises following component:
Above component is the component proportioning by weight, and take PE-PP blending and modifying resin as 100 parts weight as benchmark.
Mechanical needle is woven to by circle latitude machine carries out the braiding of latitude plain stitch mode, and the plastic fiber net heating-up temperature is at 90 degree.Hot water heating is passed through in being heated to be of plastic fiber net; The nature that is cooled to of described plastic fiber net cools off
Embodiment 2
The production technology of the artificial turf that present embodiment provides, first the plastic optical fibre sheet is cut into the twine laminated structure, then with its twisting, it is knitting to carry out machinery again, plastic optical fibre twine after knitting need to can guarantee that just its rolling after taking apart is curved through the typing of process for cooling after the first heating, then the plastic optical fibre twine of curling shape is carried out tufting with tufting machine, carry out at last gum and reinforce; Wherein said plastic optical fibre is that the PE resin material is made; Described gum comprises following component:
Above component is the component proportioning by weight, and take PE-PP blending and modifying resin as 100 parts weight as benchmark.
Mechanical needle is woven to by circle latitude machine carries out the braiding of latitude plain stitch mode, and the plastic fiber net heating-up temperature is at 95 degree.Hot water heating is passed through in being heated to be of plastic fiber net; The nature that is cooled to of described plastic fiber net cools off
Embodiment 3
The production technology of the artificial turf that present embodiment provides, first the plastic optical fibre sheet is cut into the twine laminated structure, then with its twisting, it is knitting to carry out machinery again, plastic optical fibre twine after knitting need to can guarantee that just its rolling after taking apart is curved through the typing of process for cooling after the first heating.Then the plastic optical fibre twine of curling shape is carried out tufting with tufting machine, carry out at last gum and reinforce; Wherein said plastic optical fibre is that the PE resin material is made; Described gum comprises following component:
Above component is the component proportioning by weight, and take PE-PP blending and modifying resin as 100 parts weight as benchmark.
Mechanical needle is woven to by circle latitude machine carries out the braiding of latitude plain stitch mode, and the plastic fiber net heating-up temperature is at 98 degree.Hot water heating is passed through in being heated to be of plastic fiber net; The nature that is cooled to of described plastic fiber net cools off
Embodiment 4
The production technology of the artificial turf that present embodiment provides, first the plastic optical fibre sheet is cut into the twine laminated structure, then with its twisting, it is knitting to carry out machinery again, plastic optical fibre twine after knitting need to can guarantee that just its rolling after taking apart is curved through the typing of process for cooling after the first heating, then the plastic optical fibre twine of curling shape is carried out tufting with tufting machine, carry out at last gum and reinforce; Wherein said plastic optical fibre is that the PE resin material is made; Described gum comprises following component:
Above component is the component proportioning by weight, and take PE-PP blending and modifying resin as 100 parts weight as benchmark.
Mechanical needle is woven to by circle latitude machine carries out the braiding of latitude plain stitch mode, and the plastic fiber net heating-up temperature is at 120 degree.Hot-blast Heating is passed through in being heated to be of plastic fiber net; The nature that is cooled to of described plastic fiber net cools off.
Embodiment 5
The production technology of the artificial turf that present embodiment provides, first the plastic optical fibre sheet is cut into the twine laminated structure, then with its twisting, it is knitting to carry out machinery again, plastic optical fibre twine after knitting need to can guarantee that just its rolling after taking apart is curved through the typing of process for cooling after the first heating, then the plastic optical fibre twine of curling shape is carried out tufting with tufting machine, carry out at last gum and reinforce; Wherein said plastic optical fibre is that the PE resin material is made; Described gum comprises following component:
Above component is the component proportioning by weight, and take PE-PP blending and modifying resin as 100 parts weight as benchmark.
Mechanical needle is woven to by circle latitude machine carries out the braiding of latitude plain stitch mode, and the plastic fiber net heating-up temperature is at 110 degree.Hot-blast Heating is passed through in being heated to be of plastic fiber net; The nature that is cooled to of described plastic fiber net cools off.
Compared with prior art, the production technology of artificial turf provided by the invention, solved the defective of above prior art, have environmental protection, good weatherability, the advantage such as recyclable, not only be convenient to clean, and can be so that turf arrives recyclable after application life and secondary uses and stop disaster hidden-trouble, particularly as follows:
1, environmental protection: employing be that modified olefin is stock, the Selective filling material also is the larger molecular organicses such as hydro carbons or hydrocarbon derivative, thereby the reaction strand that can occur in melting process between the strand becomes large, so change the separating out of pernicious gas that gum can not have the VOC class under normal mode of occupation; Simultaneously, because hydrocarbons is to be refined by crude oil to produce, resin is pure organic matter, adds that the environment of production does not relate to heavy metal, so this gum also is 100% environmental protection aspect heavy metal;
2, good weatherability: the weatherability of alkene generally is reasonable, adds antioxidant among the present invention and stops the oxidized antioxygen of the strand of gum material in processing or use procedure to keep the native mode of gum strand; Adding simultaneously a certain amount of ultraviolet (UV) resistant agent in prescription prevents that strand from changing and affects the application life of gum under the effect of ultraviolet;
3, recycling capable of circulation: turf medium-height grass line, base fabric is ethene or propylene and modified material-it is the olefines material to the main material of three parts of gum, their compatibility is better theoretically, fracture and the restructuring of a chemical bond in " C=C-" can occur between the strand of additional suitable external condition or accelerator hydrocarbons under the high-temperature fusion condition, thereby between strand and strand, form new chemical bond, it is the cross-linking reaction between the polyolefin, so pulverize material after the granulation as the cross-linking modified material of alkene and individualism through turf, it is in flowability, intensity, the character of the aspects such as suppleness and alkene itself is more approaching, simultaneously owing in the process of producing careless line and gum, added suitable antioxidant and the uvioresistant agent material itself has certain weatherability, so in general plastic cement products production, can process use, therefore, from careless line, base fabric is to gum, whole turf uses through the main material that can be used as certain plastic cement products after the simple broken again modification granulation as a complete recyclable system;
4, the plastic optical fibre sheet of turf employing of the present invention is the twine laminated structure, this structure can make the plastic optical fibre sheet have certain pliability, and the crimped filament through after twisting, knitting, the typing can make the grass silk of artificial turf staggering better, more closely knit, have more elasticity.
To the above-mentioned explanation of the disclosed embodiments, make this area professional and technical personnel can realize or use the present invention.Multiple modification to these embodiment will be apparent concerning those skilled in the art, and General Principle as defined herein can in the situation that does not break away from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (12)
1. the production technology of an artificial turf, it is characterized in that, first the plastic optical fibre sheet is cut into the twine laminated structure, then with its twisting, it is knitting to carry out machinery again, plastic optical fibre twine after knitting need to can guarantee that just its rolling after taking apart is curved through the typing of process for cooling after the first heating, then the plastic optical fibre twine of curling shape is carried out tufting with tufting machine, carries out at last gum and reinforces.
2. the production technology of artificial turf according to claim 1 is characterized in that, described plastic optical fibre sheet is that the PE resin material is made; Described gum comprises following component:
Above component is the component proportioning by weight, and take PE, PP or PE-PP blending and modifying resin as 100 parts weight as benchmark; Carry out the blend batching with homogenizer after adding other auxiliary material, glue is melted in the shearing formation through screw rod under the high temperature of 140 ~ 220 degree of mixed material, buffering through the glue groove is carried out transverse distribution to melting glue, then carries out the glue-spreading operation under the effect of Frictioning device and the flat effect of flow by gravity; Gum is the appearance effect of the careless line of raising and the control of gum binding force in the process process of baking oven, during glue-spreading, the temperature of careless face one side is controlled at 50 ~ 80 degree, and the temperature of back-adhesive surface is controlled at 100~150 degree.
3. the production technology of artificial turf according to claim 1 is characterized in that, described mechanical needle is woven to by circle latitude machine carries out the braiding of latitude plain stitch mode.
4. the production technology of artificial turf according to claim 1 is characterized in that, described plastic fiber net heating-up temperature is at 90 to 120 degree.
5. the production technology of artificial turf according to claim 4 is characterized in that, being heated to be by hot water heating or Hot-blast Heating of described plastic fiber net; Being cooled to nature cooling or forcing cooling of described plastic fiber net.
6. the production technology of artificial turf according to claim 2 is characterized in that, described gum also comprises rosin, and wherein, the proportioning of rosin is 0.1-15 part, and above component is the component proportioning by weight.
7. the production technology of artificial turf according to claim 6 is characterized in that, described gum also comprises fiber, and wherein, the proportioning of fiber is 0.1-1 part, and above component is the component proportioning by weight.
11. the production technology of artificial turf according to claim 7 is characterized in that, described gum comprises following component:
Above component is the component proportioning by weight, and take PE, PP or PE-PP blending and modifying resin as 100 parts weight as benchmark.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201310032663.7A CN103061233B (en) | 2013-01-28 | 2013-01-28 | Production technology of artificial turf |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201310032663.7A CN103061233B (en) | 2013-01-28 | 2013-01-28 | Production technology of artificial turf |
Publications (2)
Publication Number | Publication Date |
---|---|
CN103061233A true CN103061233A (en) | 2013-04-24 |
CN103061233B CN103061233B (en) | 2015-05-06 |
Family
ID=48104102
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201310032663.7A Expired - Fee Related CN103061233B (en) | 2013-01-28 | 2013-01-28 | Production technology of artificial turf |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN103061233B (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105619670A (en) * | 2016-01-28 | 2016-06-01 | 宁波绿菱新材料科技有限公司 | Leaf baking and shaping device for artificial grass |
CN110273208A (en) * | 2019-07-02 | 2019-09-24 | 江苏文明人造草坪有限公司 | A kind of manufacture craft for exempting to twist careless silk |
CN112144159A (en) * | 2020-09-15 | 2020-12-29 | 张家港市民华塑胶有限公司 | Preparation method of artificial grass filaments |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA2400009A1 (en) * | 2000-02-14 | 2001-08-23 | Southwest Recreational Industries, Inc. | Artificial turf system |
CN2537571Y (en) * | 2002-05-21 | 2003-02-26 | 林廷勇 | Blank for producing artificial lawn and artificial lawn produced therefrom |
WO2005111281A1 (en) * | 2004-05-19 | 2005-11-24 | Ten Cate Thiolon B.V. | Method for producing a synthetic fibre for use in an artificial grass sports field and such a synthetic fibre |
CN101050562A (en) * | 2007-04-25 | 2007-10-10 | 华东理工大学 | Monofilament fiber in polyolefin class |
CN201826043U (en) * | 2010-08-05 | 2011-05-11 | 江苏共创人造草坪有限公司 | Composite artificial lawn fiber production device |
CN102199909A (en) * | 2010-03-22 | 2011-09-28 | 张豪翔 | Environment-friendly, greening and resolvable artificial turf |
CN102850961A (en) * | 2012-09-29 | 2013-01-02 | 河南爱奇实业有限公司 | Gum for artificial grass |
-
2013
- 2013-01-28 CN CN201310032663.7A patent/CN103061233B/en not_active Expired - Fee Related
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA2400009A1 (en) * | 2000-02-14 | 2001-08-23 | Southwest Recreational Industries, Inc. | Artificial turf system |
CN2537571Y (en) * | 2002-05-21 | 2003-02-26 | 林廷勇 | Blank for producing artificial lawn and artificial lawn produced therefrom |
WO2005111281A1 (en) * | 2004-05-19 | 2005-11-24 | Ten Cate Thiolon B.V. | Method for producing a synthetic fibre for use in an artificial grass sports field and such a synthetic fibre |
CN101050562A (en) * | 2007-04-25 | 2007-10-10 | 华东理工大学 | Monofilament fiber in polyolefin class |
CN102199909A (en) * | 2010-03-22 | 2011-09-28 | 张豪翔 | Environment-friendly, greening and resolvable artificial turf |
CN201826043U (en) * | 2010-08-05 | 2011-05-11 | 江苏共创人造草坪有限公司 | Composite artificial lawn fiber production device |
CN102850961A (en) * | 2012-09-29 | 2013-01-02 | 河南爱奇实业有限公司 | Gum for artificial grass |
Non-Patent Citations (1)
Title |
---|
佚名: "Rieter带来新型工业纱——人造草皮制造技术", 《纺织导报》, no. 6, 31 December 2004 (2004-12-31), pages 3 * |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105619670A (en) * | 2016-01-28 | 2016-06-01 | 宁波绿菱新材料科技有限公司 | Leaf baking and shaping device for artificial grass |
CN110273208A (en) * | 2019-07-02 | 2019-09-24 | 江苏文明人造草坪有限公司 | A kind of manufacture craft for exempting to twist careless silk |
CN110273208B (en) * | 2019-07-02 | 2021-08-17 | 江苏文明人造草坪有限公司 | Manufacturing process of twisting-free grass filaments |
CN112144159A (en) * | 2020-09-15 | 2020-12-29 | 张家港市民华塑胶有限公司 | Preparation method of artificial grass filaments |
CN112144159B (en) * | 2020-09-15 | 2022-08-12 | 张家港市民华塑胶有限公司 | Preparation method of artificial grass filaments |
Also Published As
Publication number | Publication date |
---|---|
CN103061233B (en) | 2015-05-06 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN105255206B (en) | A kind of warm mix regeneration asphalt and preparation method thereof | |
CN101531817B (en) | Polymer modified asphalt and preparation method thereof | |
CN101835941B (en) | An artificial turf and a method thereof | |
CN102796388A (en) | Anti-rutting high-viscosity asphalt modifier and preparation method and application thereof | |
CN103061233B (en) | Production technology of artificial turf | |
CN105238347B (en) | A kind of self-adhesive, FPF high-polymer self-adhesion waterproof coiled materials and manufacturing process | |
CN104313712A (en) | Preparation method for paper-plastic composite bag | |
CN105568425A (en) | Wear-resistant and temperature-resistant artificial turf and preparation method thereof | |
CN103351840A (en) | SBC hot melt adhesive and preparing method thereof | |
CN106393899B (en) | A kind of preparation method of high-strength high-toughness polypropylene multilayer material | |
CN104723585B (en) | Cloth process unit is made in the regeneration of EVA dead meals | |
CN110406126A (en) | Antifog crosslinking heat shrink films of one kind and preparation method thereof | |
CN102993543A (en) | Composition for preparing nylon-containing polyolefin and preparation process of composition | |
CN102850960B (en) | Artificial grass back adhesive | |
CN102850961B (en) | Gum for artificial grass | |
CN103305166A (en) | Hot-melt type environment-friendly pressure-sensitive adhesive for double sticky tape and preparation method of pressure-sensitive adhesive | |
CN110625969A (en) | Production process of weather-resistant plastic woven bag | |
CN102850962B (en) | Gum for artificial grass | |
CN106633732B (en) | A kind of low-temperature thermoplastic material and preparation method thereof | |
CN2907314Y (en) | Environmental-protection and heat-forming heel and toe stiffener of shoes | |
CN204566447U (en) | The regeneration and granulation process unit of EVA dead meal | |
CN106883532A (en) | A kind of high temperature resistant shock resistance PVC floor and preparation method thereof | |
CN107177209A (en) | A kind of albino bitumen and preparation method thereof | |
RU2455416C2 (en) | Artificial grass cover and method of its making | |
CN102199909A (en) | Environment-friendly, greening and resolvable artificial turf |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C10 | Entry into substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150506 |