CN103044180B - A kind of method that dehydrogenation of isobutane prepares isobutene - Google Patents

A kind of method that dehydrogenation of isobutane prepares isobutene Download PDF

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Publication number
CN103044180B
CN103044180B CN201210580247.6A CN201210580247A CN103044180B CN 103044180 B CN103044180 B CN 103044180B CN 201210580247 A CN201210580247 A CN 201210580247A CN 103044180 B CN103044180 B CN 103044180B
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reaction
hydrogen
catalyst
dehydrogenation
isobutane
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CN103044180A (en
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姚志龙
毛进池
刘皓
刘文飞
王若愚
孙培永
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Kai Rui Environmental Protection Science And Technology Co Ltd
Beijing Institute of Petrochemical Technology
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Kai Rui Environmental Protection Science And Technology Co Ltd
Beijing Institute of Petrochemical Technology
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
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    • Y02P20/584Recycling of catalysts

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Abstract

The invention reside in the process that a kind of dehydrogenation of isobutane of offer prepares isobutene.Solid Cr is specifically prepared with solid liposome nanoparticle2O3 –CaO‑K2O‑Al2O3For catalyst, in 530 590 DEG C of reaction temperature, the 0.5MPa of reaction pressure 0.1, the 1.5h of reaction mass air speed 1.0‑1Under conditions of, after dehydrogenation reaction 5 30 minutes, stop reaction raw materials isobutane feed under identical reaction conditions, by the h of hydrogen volume air speed 10 1000‑1Speed be passed through hydrogen to reactor, to catalyst carry out hydrogen reducing regeneration;The ratio in hydrogen reducing recovery time and reaction time presses 13:1 control;After hydrogen reducing regeneration ending, stop hydrogen charging, switch to raw material isobutane feed, so circulate repeatedly.Using present invention process method, on-line continuous reducing/regenerating can be carried out with dehydrogenation of isobutane catalyst, increase substantially catalyst service life, simplification of flowsheet, reduction reaction process energy consumption and material consumption.

Description

A kind of method that dehydrogenation of isobutane prepares isobutene
Technical field
The present invention relates to the preparation of isobutene, specifically dehydrogenation of isobutane prepares the process of isobutene, to prolong Long catalyst usage cycles, simplify reaction process flow, the method that reduction raw material iso-butane is damaged.
Background technology
Isobutene is a kind of very important organic chemical industry's intermediate, mainly for the preparation of methyl tertiary butyl ether(MTBE)(MTBE is high Octane number clean gasoline blend component), butyl rubber, polyisobutene, methacrylate, tertiary butyl phenol, tert-butylamine, 1,4- fourths two The various Organic Ingredients such as alcohol, ABS resin and fine chemicals.
With continually developing for isobutene downstream product and its derivative, the demand of isobutene expands day by day, conventional Steam cracking process, due to the restriction of its own production technology, makes isobutene volume increase be restricted.In addition, with natural gas work The development of industry, the liquefied petroleum gas of petroleum refining industry progressively reduces as the market of domestic fuel, exploitation liquefied petroleum gas Chemical utilization technology is one of key that petroleum refining industry is increased the benefit with the level of resources utilization.Containing big in liquefied petroleum gas Iso-butane resource is measured, therefore exploitation dehydrogenation of isobutane prepares isobutene, is to expand isobutene raw material sources and raising petroleum refining One important channel of industrial efficiency.
Existing a few industrialized dehydrogenation of isobutane of set prepare isobutene technology in the world at present, including Uop Inc. of the U.S. Oleflex techniques, ABB Lummus catofin techniques, the star techniques of Phillips companies and Italy The FBD-4 of Snamprogetti SPA companies and the Linde techniques of Linde companies of Germany.Dehydrogenation of isobutane prepares isobutene Catalyst is broadly divided into two major classes, chromium-based catalysts and platinum-group noble metals catalyst.Such as USP4506032, USP4595673 public affairs Catalyst of carried noble metal platinum and preparation method thereof is on the alumina support opened;Such as Hakuli is in 11%CrOx/SiO2 (Mass fraction in terms of Cr)On catalyst, 18% isobutene yield is obtained at 540 DEG C, but the selectivity of isobutene is relatively low (72%), and there is serious carbon deposition phenomenon, cause catalyst inactivation (A. Hakuli, et al. J. Catal., 1999, 184:349-356).The method that these traditional dehydrogenation of isobutane prepare isobutene, because reaction temperature is high, reaction velocity is low and catalysis The problems such as easy carbon distribution in agent surface, causes its target product selectivity low, and catalyst easy in inactivation.
Low-carbon alkanes oxidative dehydrogenation is a kind of exothermic reaction, can be carried out at a lower temperature, and due to the introducing of oxygen Catalyst surface carbon distribution can be eliminated, so that isobutene for oxo-dehydrogenation producing of isobutylene method attracts attention.Such as Oxidation of isobutane is all disclosed in the patents such as CN101138738B, CN1044787C, CN101439292A, CN101618319A Dehydrogenation prepares the catalyst and process of isobutene.However, in the presence of oxygen, the target product of isobutene for oxo-dehydrogenation Deep oxidation reaction easily occurs for alkene and raw material iso-butane, causes the selectivity of raw material iso-butane and target product olefins low Problem.
As can be seen here, dehydrogenation of isobutane, which prepares isobutene, causes the principal element of catalyst inactivation to be that low-molecular olefine is being urged Coking in agent, covering catalyst active center causes its activity reduction.At present, open source literature report dehydrogenation of isobutane catalyst Regeneration use coke burning regeneration mode, its regeneration period is generally 9 hours.By the way of frequent coke burning regeneration, not only lead Cause technological process complicated, and the loss of raw material iso-butane can be caused.And have not yet to see document and patent to disclose report other Regeneration.
The content of the invention
It is an object of the invention to provide a kind of process of hydrogen reducing regeneration, it not only can significantly extend catalyst The single trip use life-span, and technological process is simple, and raw material isobutane losses are small.
Inventor prepares solid Cr by studying with a kind of solid liposome nanoparticle2O3 –CaO-K2O-Al2O3(Wherein Cr2O3 Content be catalyst quality fraction 60-90%, CaO content be catalyst quality fraction 3-12%, K2O content is to urge 0.5-3.0%, Al of agent mass fraction2O3Content be catalyst quality fraction 5-36.5%, by inventor prepare synthesize) Isobutene catalyst is prepared for dehydrogenation of isobutane, is found under the catalyst action, dehydrogenation of isobutane is prepared in isobutene reaction The inactivation of catalyst mainly due to the olefin adsorption generated in course of reaction catalyst activity position on, with the reaction time Polymerisation further occurs for alkene in extension, the alkene being adsorbed on catalyst activity position and reaction product, generates macromolecular Olefin polymer is the principal element of catalyst inactivation.Dehydrogenation of isobutane catalyst is also simultaneously olefin hydrogenation catalyst, is this Hydrogen reducing regeneration is carried out to the catalyst after the shorter reaction time using hydrogen, under dehydrogenation reaction conditions to adsorbing Alkene on catalyst activity position carries out hydrogenation reaction, alkene of the absorption on catalyst activity position is converted into corresponding alkane Hydrocarbon, so as to be desorbed from catalyst activity position, is improved catalyst activity stability.
The present invention has following advantage:
1st, hydrogen is one kind in dehydrogenation of isobutane reaction product, and product separation system can be directly utilized using hydrogen regeneration, Residual raw materials iso-butane in reactor is reclaimed, significant loss can be both greatly lowered, simplifies the technique stream of conventional regeneration mode again Journey;
2nd, the condition of hydrogen reducing regeneration is identical with reaction condition, and reaction and regeneration switching are easily operated, and are easy to reaction The control of system and steady operating.
Embodiment
Following example will be further described to the method that provides of the present invention, but and be not so limited the present invention.
Solid Cr is prepared with a kind of solid liposome nanoparticle2O3 –CaO-K2O-Al2O3For catalyst, in reaction temperature 530- 590 DEG C, reaction pressure 0.1-0.5MPa, reaction mass air speed 1.0-1.5h-1Under conditions of, after dehydrogenation reaction 5-30 minutes, Stop reaction raw materials isobutane feed under identical reaction conditions, by hydrogen volume air speed 10-1000 h-1Speed to reaction Device is passed through hydrogen, and hydrogen reducing regeneration is carried out to catalyst;The ratio in hydrogen reducing recovery time and reaction time presses 1-3:1 control System;After hydrogen reducing regeneration ending, stop hydrogen charging, switch to raw material isobutane feed, so circulate repeatedly.
Embodiment 1
Solid Cr is prepared with a kind of solid liposome nanoparticle2O3 –CaO-K2O-Al2O3For catalyst, in reaction temperature 530 DEG C, reaction pressure 0.2MPa, reaction mass air speed 1.0h-1Under conditions of, after dehydrogenation reaction 5 minutes, bar is reacted in identical Stop reaction raw materials isobutane feed under part, by hydrogen volume air speed 10:1 speed is passed through hydrogen to reactor, to catalyst Carry out hydrogen reducing regeneration;The ratio in hydrogen reducing recovery time and reaction time presses 1:1 control, i.e. hydrogen reducing 5 minutes;Hydrogen After reducing/regenerating terminates, stop hydrogen charging, switch to raw material isobutane feed, so circulate repeatedly.Reaction product airbag Collect, gas chromatographic analysis the results are shown in Table 1.
Embodiment 2
Solid Cr is prepared with a kind of solid liposome nanoparticle2O3 –CaO-K2O-Al2O3For catalyst, in reaction temperature 550 DEG C, reaction pressure 0.1MPa, reaction mass air speed 1.0h-1Under conditions of, after dehydrogenation reaction 10 minutes, bar is reacted in identical Stop reaction raw materials isobutane feed under part, by hydrogen volume air speed 100:1 speed is passed through hydrogen to reactor, to catalyst Carry out hydrogen reducing regeneration;The ratio in hydrogen reducing recovery time and reaction time presses 2:1 control, i.e. hydrogen reducing 20 minutes;Hydrogen After gas reducing/regenerating terminates, stop hydrogen charging, switch to raw material isobutane feed, so circulate repeatedly.Reaction product gas Bag is collected, and gas chromatographic analysis the results are shown in Table 1.
Embodiment 3
Solid Cr is prepared with a kind of solid liposome nanoparticle2O3 –CaO-K2O-Al2O3For catalyst, in reaction temperature 580 DEG C, reaction pressure 0.5MPa, reaction mass air speed 1.5h-1Under conditions of, after dehydrogenation reaction 15 minutes, bar is reacted in identical Stop reaction raw materials isobutane feed under part, by hydrogen volume air speed 200:1 speed is passed through hydrogen to reactor, to catalyst Carry out hydrogen reducing regeneration;The ratio in hydrogen reducing recovery time and reaction time presses 2:1 control, i.e. hydrogen reducing 30 minutes;Hydrogen After gas reducing/regenerating terminates, stop hydrogen charging, switch to raw material isobutane feed, so circulate repeatedly.Reaction product gas Bag is collected, and gas chromatographic analysis the results are shown in Table 1.
Embodiment 4
Solid Cr is prepared with a kind of solid liposome nanoparticle2O3 –CaO-K2O-Al2O3For catalyst, in reaction temperature 570 DEG C, reaction pressure 0.3MPa, reaction mass air speed 1.3h-1Under conditions of, after dehydrogenation reaction 5 minutes, bar is reacted in identical Stop reaction raw materials isobutane feed under part, by hydrogen volume air speed 500:1 speed is passed through hydrogen to reactor, to catalyst Carry out hydrogen reducing regeneration;The ratio in hydrogen reducing recovery time and reaction time presses 3:1 control, i.e. hydrogen reducing 15 minutes;Hydrogen After gas reducing/regenerating terminates, stop hydrogen charging, switch to raw material isobutane feed, so circulate repeatedly.Reaction product gas Bag is collected, and gas chromatographic analysis the results are shown in Table 1.
Embodiment 5
Solid Cr is prepared with a kind of solid liposome nanoparticle2O3 –CaO-K2O-Al2O3For catalyst, in reaction temperature 560 DEG C, reaction pressure 0.3MPa, reaction mass air speed 1.5h-1Under conditions of, after dehydrogenation reaction 30 minutes, bar is reacted in identical Stop reaction raw materials isobutane feed under part, by hydrogen volume air speed 1000:1 speed is passed through hydrogen to reactor, to catalysis Agent carries out hydrogen reducing regeneration;The ratio in hydrogen reducing recovery time and reaction time presses 1:1 control, i.e. hydrogen reducing 30 minutes; After hydrogen reducing regeneration ending, stop hydrogen charging, switch to raw material isobutane feed, so circulate repeatedly.Reaction product is used Airbag is collected, and gas chromatographic analysis the results are shown in Table 1.
The comparative example of embodiment 6
Solid Cr is prepared with a kind of solid liposome nanoparticle2O3 –CaO-K2O-Al2O3For catalyst, in reaction temperature 560 DEG C, reaction pressure 0.1MPa, reaction mass air speed 1.0h-1Under conditions of, dehydrogenation reaction is carried out, reaction product is collected with airbag, Gas chromatographic analysis, the results are shown in Table 1.
The dehydrogenation of isobutane of table 1 prepares isobutene catalyst Evaluation results
Note:X- is iso-butane conversion ratio, %;S- product selective isobutenes, %.

Claims (3)

1. a kind of method that dehydrogenation of isobutane prepares isobutene, it is characterised in that:Dehydrogenation reaction conditions are:Reaction temperature 530- 590 DEG C, reaction pressure 0.1-0.5MPa, the mass space velocity 1.0-1.5h of reaction raw materials iso-butane-1;The dehydrogenation used for Cr2O3–CaO-K2O-Al2O3Oxide;
After 5-30 minutes dehydrogenation reaction time, then stop reaction raw materials isobutane feed under identical reaction conditions, together When be passed through hydrogen to reactor, to catalyst carry out hydrogen reducing regeneration, under dehydrogenation reaction conditions to adsorb catalyst live Property position on alkene carry out hydrogenation reaction, make absorption catalyst activity position on alkene be converted into corresponding alkane so that from Catalyst activity is desorbed on position, is improved catalyst activity stability;After hydrogen reducing regeneration ending, stop hydrogen Charging, switches to raw material isobutane feed and carries out dehydrogenation reaction, so circulation repeatedly.
2. according to the method described in claim 1, it is characterised in that:The catalyst that dehydrogenation of isobutane prepares isobutene is with solid-state Ion exchange prepares solid Cr2O3–CaO-K2O-Al2O3Oxide.
3. according to the method described in claim 1, it is characterised in that:By hydrogen volume air speed 10-1000h-1Speed to reaction Device is passed through hydrogen, and hydrogen reducing regeneration is carried out to catalyst;The ratio in hydrogen reducing recovery time and reaction time presses 1-3:1 control System.
CN201210580247.6A 2012-12-28 2012-12-28 A kind of method that dehydrogenation of isobutane prepares isobutene Expired - Fee Related CN103044180B (en)

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CN103706378B (en) * 2013-12-25 2016-08-17 上海华畅环保设备发展有限公司 Dead catalyst concentrate drying that in preparing isobutene through dehydrogenation of iso-butane, isobutene. is carried secretly and the processing method and processing device of removing toxic substances
CN104098420B (en) * 2014-08-08 2016-01-20 淄博华拓工程技术服务有限公司 A kind of method of Trimethylmethane chloro preparing isobutene
CN105817271A (en) * 2016-04-11 2016-08-03 广东工业大学 Regeneration method of dehydrogenation catalyst for low-carbon alkane
CN106348995A (en) * 2016-08-28 2017-01-25 山东成泰化工有限公司 Preparation method of high-purity isobutene
CN110937975A (en) * 2018-09-21 2020-03-31 中国石化工程建设有限公司 Method and system for preparing propylene
CN116474679A (en) * 2023-04-27 2023-07-25 宁波昊德化学工业股份有限公司 Method and equipment for producing isobutene

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JPS5932447B2 (en) * 1982-04-12 1984-08-09 三菱瓦斯化学株式会社 Method for producing olefin
DE3416672A1 (en) * 1984-05-05 1985-11-07 Veba Oel AG, 4650 Gelsenkirchen METHOD FOR DEHYDRATING HYDROCARBONS
US5461179A (en) * 1993-07-07 1995-10-24 Raytheon Engineers & Constructors, Inc. Regeneration and stabilization of dehydrogenation catalysts
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CN102794167A (en) * 2012-06-15 2012-11-28 北京石油化工学院 Catalyst for preparing isobutene by isobutane dehydrogenation and preparation method for catalyst

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