CN103044024B - Bone implanting prosthetic zirconia base composite ceramics and bone implanting prosthetic prepared therefrom - Google Patents

Bone implanting prosthetic zirconia base composite ceramics and bone implanting prosthetic prepared therefrom Download PDF

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CN103044024B
CN103044024B CN201210529626.2A CN201210529626A CN103044024B CN 103044024 B CN103044024 B CN 103044024B CN 201210529626 A CN201210529626 A CN 201210529626A CN 103044024 B CN103044024 B CN 103044024B
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composite ceramics
implanting prosthetic
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base composite
zrc
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CN103044024A (en
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田杰谟
张琳
曹小刚
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Suzhou chentai Medical Instrument Co.,Ltd.
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BEIJING GUSHENG BIOTECHNOLOGY Co Ltd
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Abstract

The present invention relates to bone implanting prosthetic zirconia base composite ceramics and bone implanting prosthetic prepared therefrom.This zirconia base composite ceramics comprises following composition: the ZrO of 60-95mol% 2, 1-20mol% one or more stabilizing agents of ZrC and 1-12mol%, wherein said stabilizing agent is selected from by Y 2o 3, Al 2o 3, CaO, MgO and CeO 2the group formed.

Description

Bone implanting prosthetic zirconia base composite ceramics and bone implanting prosthetic prepared therefrom
Technical field
The present invention relates to bone implanting prosthetic zirconia base composite ceramics, include bone implanting prosthetic prepared by this zirconia base composite ceramics further.
Background technology
Adopt artificial prosthesis to replace primary selection that impaired hip joint or knee joint have become clinical treatment hip joint disease and diseases of knee joint.At present, be used for clinically replacing impaired hip joint or kneed artificial prosthesis has metal pair polyethylene, metal to metal type and pottery to polyethylene and ceramic-on-ceramic type.Wherein, pottery obtains more and more common application to polyethylene and ceramic-on-ceramic type due to significantly reduced wear extent.The ceramic material mainly following three kinds adopted: aluminium oxide ceramics, aluminium oxide-zirconium oxide composite ceramics and zirconia ceramics.
The invention provides the new zirconia base composite ceramics being used for preparing bone implanting prosthetic.
Summary of the invention
The present invention relates to bone implanting prosthetic zirconia base composite ceramics, comprise following composition: the ZrO of 60-95mol% 2, 2-20mol% ZrC, and one or more stabilizing agents of 2-12mol%, wherein said stabilizing agent is selected from by Y 2o 3, Al 2o 3, CaO, MgO and CeO 2the group formed.
According to one embodiment of the invention, bone implanting prosthetic zirconia base composite ceramics of the present invention is become to be grouped into by following: the ZrO of 78-93mol% 2, 5-20mol% one or more stabilizing agents of ZrC and 2-12mol%, wherein said stabilizing agent is selected from by Y 2o 3, Al 2o 3, CaO, MgO and CeO 2the group formed.
According to another embodiment of the present invention, bone implanting prosthetic zirconia base composite ceramics of the present invention is become to be grouped into by following: the ZrO of 85-93mol% 2, 5-13mol% the Y of ZrC and 2-5mol% 2o 3formed.According to another embodiment of the present invention, bone implanting prosthetic zirconia base composite ceramics of the present invention is become to be grouped into by following: the ZrO of 87-91mol% 2, 7-10mol% the Y of ZrC and 2-4mol% 2o 3formed.
According to another embodiment of the present invention, bone implanting prosthetic zirconia base composite ceramics of the present invention is become to be grouped into by following: the ZrO of 78-91mol% 2, 5-20mol% the Y of ZrC, 1-3mol% 2o 3, 3-9mol% CeO 2.According to another embodiment of the present invention, bone implanting prosthetic zirconia base composite ceramics of the present invention is become to be grouped into by following: the ZrO of 78-91mol% 2, 5-10mol% the Y of ZrC, 1-3mol% 2o 3, 3-9mol% CeO 2.According to embodiment of the present invention, bone implanting prosthetic zirconia base composite ceramics of the present invention is become to be grouped into by following: the ZrO of 78-89mol% 2, 5-10mol% the Y of ZrC, 1-3mol% 2o 3, 5-9mol% CeO 2.According to embodiment of the present invention, bone implanting prosthetic zirconia base composite ceramics of the present invention is become to be grouped into by following: the ZrO of 78-85mol% 2, 7-10mol% the Y of ZrC, 1-3mol% 2o 3, 7-9mol% CeO 2.According to embodiment of the present invention, bone implanting prosthetic zirconia base composite ceramics of the present invention is become to be grouped into by following: the ZrO of 80-84mol% 2, 8-10mol% the Y of ZrC, 1-3mol% 2o 3, 7-9mol% CeO 2.
According to embodiment of the present invention, grain size≤5 micron of bone implanting prosthetic zirconia base composite ceramics of the present invention, preferably≤4 microns.
According to embodiment of the present invention, ZrC is dispersed in bone implanting prosthetic zirconia base composite ceramics of the present invention, not only increases the mechanical property of zirconia base composite ceramics, also further improves the aging resistance of zirconia base composite ceramics.
The invention further relates to the preparation method of bone implanting prosthetic zirconia base composite ceramics, comprising: 1) adopt coprecipitation or wet chemistry method to prepare ZrO 2with the composite powder of stabilizing agent, powder size is less than 100 nanometers, is preferably less than 60 nanometers; 2) by 1) in the composite powder that obtains and granularity be less than 100 nanometers, be preferably less than 50 nanometers, ZrC powder in deionized water after ball milling mixing 1-48 hour, dry; 3) by 2) in the powder that obtains suppress under uniaxial pressure under the pressure of 20-100MPa, obtain a base substrate; 4) by 3) in molded body cold isostatic compaction under 200-280MPa pressure of obtaining, obtain secondary base substrate; 5) by 4) in secondary base substrate after cold isostatic compaction put into the sintering furnace of Ar gas shielded, at 1350-1500 DEG C of sintering 1-5 hour.
The invention still further relates to the bone implanting prosthetic prepared by bone implanting prosthetic zirconia base composite ceramics.Zirconia base composite ceramics of the present invention also may be used for other industrial use.
Detailed description of the invention
Set forth the present invention particularly further by following examples, but the invention is not restricted to these embodiments.
Embodiment 1 prepares ZrO 2/ Y 2o 3composite granule
By the ZrOCl of concentration 15wt% 2.8H 2o aqueous solution and concentration are the YCl of 20wt% 3according to ZrO 2: Y 2o 3mol ratio be 1: 0.02 ratio mixing.Be heated to 65 DEG C, under constantly stirring, dropwise add ammonia to pH is 8.5, generates white colloidal precipitation.Filter out white colloidal precipitate, do not measure chloride ion with inspection in deionized water wash to filtrate.After 50 DEG C of vacuum dryings, with the ramp to 800 of 100 DEG C/h DEG C calcining 2 hours.Namely the ZrO that particle mean size is 20 nanometers is obtained 2-2mol%Y 2o 3composite granule.
Embodiment 2a preparation preparation ZrO 2/ Y 2o 3/ CeO 2composite granule
By the ZrOCl of concentration 15wt% 2.8H 2o aqueous solution, concentration are the CeCl of 15wt% 4aqueous solution and concentration are the YCl of 20wt% 3according to ZrO 2: Y 2o 3: CeO 2mol ratio be 1: 0.02: 0.04 ratio mixing.Be heated to 75 DEG C, under constantly stirring, dropwise add ammonia to pH is 8.8, generates colloidal precipitation.Filter out colloidal precipitation, do not measure chloride ion with inspection in deionized water wash to filtrate.After 50 DEG C of vacuum dryings, with the ramp to 800 of 100 DEG C/h DEG C calcining 2 hours.Namely the ZrO that particle mean size is 50 nanometers is obtained 2-2mol%Y 2o 3-4mol%CeO 2composite granule.
Embodiment 2b preparation preparation ZrO 2/ Y 2o 3/ CeO 2composite granule
By the ZrOCl of concentration 15wt% 2.8H 2o aqueous solution, concentration are the CeCl of 15wt% 4aqueous solution and concentration are the YCl of 20wt% 3according to ZrO 2: Y 2o 3: CeO 2mol ratio be 1: 0.02: 0.08 ratio mixing.Be heated to 75 DEG C, under constantly stirring, dropwise add ammonia to pH is 8.8, generates colloidal precipitation.Filter out colloidal precipitation, do not measure chloride ion with inspection in deionized water wash to filtrate.After 50 DEG C of vacuum dryings, with the ramp to 800 of 100 DEG C/h DEG C calcining 2 hours.Namely the ZrO that particle mean size is 55 nanometers is obtained 2-2mol%Y 2o 3-8mol%CeO 2composite granule.
Embodiment 3 prepares ZrO 2-Y 2o 3-ZrC composite ceramics
By ZrO prepared by embodiment 1 2/ Y 2o 3composite granule and particle mean size are that the ZrC of 30 nanometers is according to 94mol% (ZrO 2/ Y 2o 3): the ball milling mixing and carry out mist projection granulating in deionized water of the ratio of 6mol% (ZrC), obtains the granule that granularity is 60 microns.Dry-pressing formed under 50MPa pressure again, then after the quiet molding such as 250MPa is cold, then in the high temperature furnace of Ar gas shielded, be incubated 2 hours with the ramp to 1400 of 3 DEG C/minute DEG C.To obtain ZrO after the speed of 1 DEG C/minute cooling 2-Y 2o 3-ZrC composite ceramics.
The crystal structure of this composite ceramics of X-ray diffraction analysis is Tetragonal, is 0.35 μm in the grain size of this composite ceramics of sem analysis.Carry out three-point bending resistance intensity and fracture toughness test at mechanics machine, bending strength is 1180MPa, and fracture toughness is 11.8MPa.m1/2.This composite ceramics is through the pressure of 0.2MPa in water vapour 134 DEG C of hydrothermal treatment consists 5 hours, and its bending strength is 1120MPa, and toughness is 11.2MPa.m1/2, and monoclinic phase content is 4.2%, and predominate texture is still Tetragonal.There is good aging resistance.
Embodiment 4a prepares ZrO 2-Y 2o 3-CeO 2-ZrC composite ceramics
ZrO prepared by embodiment 2a 2/ Y 2o 3/ CeO 2composite granule and particle mean size are that the ZrC of 30 nanometers is according to 94mol% (ZrO 2/ Y 2o 3/ CeO 2): the ratio of 6mol% (ZrC) wet-mixed and carry out mist projection granulating in deionized water, obtains the granule that granularity is 60 microns.Dry-pressing formed under 50MPa pressure again, then after the quiet molding such as 250MPa is cold, then in the high temperature furnace of Ar gas shielded, be incubated 2 hours with the ramp to 1400 of 3 DEG C/minute DEG C.To obtain ZrO after the speed of 1 DEG C/minute cooling 2-Y 2o 3-CeO 2-ZrC composite ceramics.
The crystal structure of this composite ceramics of X-ray diffraction analysis is Tetragonal, and the grain size through this composite ceramics of sem analysis is 0.35 μm.Mechanics machine carries out three-point bending resistance intensity and fracture toughness test, and bending strength is 1200MPa, and fracture toughness is 12MPa.m1/2.
This composite ceramics is through the pressure of 0.2MPa in water vapour 134 DEG C of hydrothermal treatment consists 5 hours, and its bending strength is 1120MPa, and toughness is 11.5MPa.m1/2, and monoclinic phase content is 4%, and predominate texture is still Tetragonal.There is good aging resistance.
Embodiment 4b prepares ZrO 2-Y 2o 3-CeO 2-ZrC composite ceramics
ZrO prepared by embodiment 2a 2/ Y 2o 3/ CeO 2composite granule and particle mean size are that the ZrC of 30 nanometers is according to 91mol% (ZrO 2/ Y 2o 3/ CeO 2): the ball milling mixing and carry out mist projection granulating in deionized water of the ratio of 9mol% (ZrC), obtains the granule that granularity is 60 microns.Dry-pressing formed under 50MPa pressure again, then after the quiet molding such as 250MPa is cold, then in the high temperature furnace of Ar gas shielded, be incubated 2 hours with the ramp to 1400 of 3 DEG C/minute DEG C.To obtain ZrO after the speed of 1 DEG C/minute cooling 2-Y 2o 3-CeO 2-ZrC composite ceramics.
The crystal structure of this composite ceramics of X-ray diffraction analysis is Tetragonal, is 0.35 micron in the grain size of this composite ceramics of sem analysis.Carry out three-point bending resistance intensity and fracture toughness test at mechanics machine, bending strength is 1300MPa, and fracture toughness is 12.8MPa.m1/2.This composite ceramics is through the pressure of 0.2MPa in water vapour 134 DEG C of hydrothermal treatment consists 5 hours, and its bending strength is 1260MPa, and toughness is 12.5MPa.m1/2, and monoclinic phase content is 2%, and predominate texture is still Tetragonal.There is good aging resistance.
Embodiment 4c prepares ZrO 2-Y 2o 3-CeO 2-ZrC composite ceramics
ZrO prepared by embodiment 2b 2/ Y 2o 3/ CeO 2composite granule and particle mean size are that the ZrC of 30 nanometers is according to 94mol% (ZrO 2/ Y 2o 3/ CeO 2): the ball milling mixing and carry out mist projection granulating in deionized water of the ratio of 6mol% (ZrC), obtains the granule that granularity is 60 microns.Dry-pressing formed under 50MPa pressure again, then after the quiet molding such as 250MPa is cold, then in the high temperature furnace of Ar gas shielded, be incubated 2 hours with the ramp to 1400 of 3 DEG C/minute DEG C.To obtain ZrO after the speed of 1 DEG C/minute cooling 2-Y 2o 3-CeO 2-ZrC composite ceramics.
The crystal structure of this composite ceramics of X-ray diffraction analysis is Tetragonal, is 0.35 μm in the grain size of this composite ceramics of sem analysis.Carry out three-point bending resistance intensity and fracture toughness test at mechanics machine, bending strength is 1210MPa, and fracture toughness is 12.2MPa.m1/2.This composite ceramics is through the pressure of 0.2MPa in water vapour 134 DEG C of hydrothermal treatment consists 5 hours, and its bending strength is 1150MPa, and toughness is 11.8MPa.m1/2, and monoclinic phase content is 3%, and predominate texture is still Tetragonal.There is good aging resistance.
Embodiment 4d prepares ZrO 2-Y 2o 3-CeO 2-ZrC composite ceramics
ZrO prepared by embodiment 2b 2/ Y 2o 3/ CeO 2composite granule and particle mean size are that the ZrC of 30 nanometers is according to 91mol% (ZrO 2/ Y 2o 3/ CeO 2): the ball milling mixing and carry out mist projection granulating in deionized water of the ratio of 9mol% (ZrC), obtains the granule that granularity is 60 microns.Dry-pressing formed under 50MPa pressure again, then after the quiet molding such as 250MPa is cold, then in the high temperature furnace of Ar gas shielded, be incubated 2 hours with the ramp to 1400 of 3 DEG C/minute DEG C.To obtain ZrO after the speed of 1 DEG C/minute cooling 2-Y 2o 3-CeO 2-ZrC composite ceramics.
The crystal structure of this composite ceramics of X-ray diffraction analysis is Tetragonal, is 0.35 micron in the grain size of this composite ceramics of sem analysis.Carry out three-point bending resistance intensity and fracture toughness test at mechanics machine, bending strength is 1320MPa, and fracture toughness is 12.9MPa.m1/2.This composite ceramics is through the pressure of 0.2MPa in water vapour 134 DEG C of hydrothermal treatment consists after 5 hours, and its bending strength is 1310MPa, and toughness is 12.9MPa.m1/2, and inspection does not measure monoclinic phase content, and crystal structure is still Tetragonal.There is good aging resistance.
The capital preparation of embodiment 5 hip replacement zirconia-based ceramics
In above-mentioned example 3-4d, when dry-pressing formed, adopt the rubber mold of hip replacement femoral head shape.Thus obtain spherical zirconia base composite ceramics sintered body after sintering.This spherical sintered body is prepared into hip joint composite ceramics femoral head prosthesis through attrition process.
The preparation of zirconia-based ceramics prosthese of embodiment 6 knee prosthesis
In above-mentioned example 3-4d, when dry-pressing formed, adopt the rubber mold of knee-joint prosthesis tibial plateau holder shape.Thus obtain the zirconia base composite ceramics sintered body of tibial plateau holder shape after sintering.Knee prosthesis zirconia base composite ceramics prosthese is prepared into through attrition process.

Claims (10)

1. bone implanting prosthetic zirconia base composite ceramics, is become to be grouped into by following: the ZrO of 78-93mol% 2, 5-20mol% one or more stabilizing agents of ZrC and 2-12mol%, wherein said stabilizing agent is selected from by Y 2o 3, Al 2o 3, CaO, MgO and CeO 2the group formed.
2. bone implanting prosthetic zirconia base composite ceramics according to claim 1, is become to be grouped into by following: the ZrO of 85-93mol% 2, 5-13mol% the Y of ZrC and 2-5mol% 2o 3.
3. bone implanting prosthetic zirconia base composite ceramics according to claim 2, is become to be grouped into by following: the ZrO of 87-91mol% 2, 7-10mol% the Y of ZrC and 2-4mol% 2o 3.
4. bone implanting prosthetic zirconia base composite ceramics according to claim 1, is become to be grouped into by following: the ZrO of 78-91mol% 2, 5-10mol% the Y of ZrC, 1-3mol% 2o 3with the CeO of 3-9mol% 2.
5. bone implanting prosthetic zirconia base composite ceramics according to claim 4, is become to be grouped into by following: the ZrO of 78-89mol% 2, 5-10mol% the Y of ZrC, 1-3mol% 2o 3with the CeO of 5-9mol% 2.
6. bone implanting prosthetic zirconia base composite ceramics according to claim 5, is become to be grouped into by following: the ZrO of 78-85mol% 2, 7-10mol% the Y of ZrC, 1-3mol% 2o 3with the CeO of 7-9mol% 2.
7., according to the bone implanting prosthetic zirconia base composite ceramics of above-mentioned arbitrary claim, its grain size is less than 0.5 micron.
8. bone implanting prosthetic zirconia base composite ceramics according to claim 7, its three-point bending resistance intensity is greater than 1000MPa, and fracture toughness is greater than 10MPa.m 1/2.
9. the method for the bone implanting prosthetic zirconia base composite ceramics that manufacturing claims 1-8 is arbitrary, comprising: 1) prepare ZrO 2with the composite powder of stabilizing agent, powder size is less than 100 nanometers; 2) by 1) in the composite powder that obtains and granularity be less than the ZrC powder of 100 nanometers after wet-mixed 1-48 hour, mist projection granulating; 3) by 2) in the powder that obtains after pelletize suppress under uniaxial pressure under the pressure of 20-100MPa, obtain a base substrate; 4) by 3) in molded body cold isostatic compaction under 200-280MPa pressure of obtaining, obtain secondary base substrate; 5) by 4) in secondary base substrate after cold isostatic compaction put into the sintering furnace of Ar gas shielded, at 1350-1500 DEG C of sintering 1-5 hour.
10. bone implanting prosthetic prepared by the bone implanting prosthetic zirconia base composite ceramics utilizing claim 1-8 arbitrary, comprises hip replacement artificial thigh bone and liner and knee prosthesis knee-joint prosthesis.
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CN103232237A (en) * 2013-04-18 2013-08-07 上海大学 Preparation method of normal-pressure-sintered transparent zirconium oxide ceramic material
CN104193331B (en) * 2014-07-30 2016-07-06 北京固圣生物科技有限公司 Bone implants prosthese zirconia base composite ceramics and bone prepared therefrom implants prosthese
CN105984019A (en) * 2015-02-13 2016-10-05 苏州博恩瑞科生物材料有限公司 Pressing forming method of ceramic friction pair
CN106187174A (en) * 2015-03-31 2016-12-07 丁永新 The preparation method of artificial joint bulb zirconia ceramics
CN105948740A (en) * 2016-04-29 2016-09-21 华泽庆 Preparation method of zirconia bio-ceramic material with diatomite and various toughening agents
CN107213528A (en) * 2017-05-31 2017-09-29 苏州蔻美新材料有限公司 A kind of preparation method of degradable bone implant
CN110540426B (en) * 2019-10-11 2022-04-08 石家庄高新区亿成科技有限公司 Zirconia-based biological ceramic material and preparation method and application thereof
CN115304372A (en) * 2021-05-07 2022-11-08 苏州宸泰医疗器械有限公司 Zirconia composite ceramic and bone implant prosthesis prepared from same

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CN102665971A (en) * 2009-09-30 2012-09-12 生物涂层有限公司 Method for the realization of biologically compatible prosthesis

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