CN103042707A - Mechanical hydraulic combination-drive pressing machine - Google Patents
Mechanical hydraulic combination-drive pressing machine Download PDFInfo
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- CN103042707A CN103042707A CN2012105512295A CN201210551229A CN103042707A CN 103042707 A CN103042707 A CN 103042707A CN 2012105512295 A CN2012105512295 A CN 2012105512295A CN 201210551229 A CN201210551229 A CN 201210551229A CN 103042707 A CN103042707 A CN 103042707A
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Abstract
The invention discloses a mechanical hydraulic combination-drive pressing machine, which comprises a mechanical power dive system and a hydraulic power drive system, wherein two systems can respectively work independently and also can work simultaneously. When the mechanical power drive system works independently, the performance is like that of an ordinary mechanical pressing machine, and a hydraulic cylinder can be used as the hydraulic cushion of the ordinary mechanical pressing machine; when the hydraulic power drive system of the mechanical hydraulic combination-drive pressing machine works independently, the characteristic that the hydraulic cylinder is small in inertia can be brought into full play, and a lower slider is driven to carry out high-frequency and small-range up-and-down movement, so that the punching stroke is greatly reduced and high-speed pressing is realized; when the mechanical power drive system and the hydraulic power drive system work simultaneously, the mechanical power drive system drives the slider-crank mechanism of the pressing machine to work, and the hydraulic power drive system can drive the lower slider to generate high-frequency vibration through the hydraulic system while an upper slider drives the lower slider to move downwards, so that the pressing machine has the working manner of vibration machining and satisfies the requirement of special techniques.
Description
Technical field
The present invention relates to a kind of forcing press, be specifically related to a kind of mechanical-hydraulic Hybrid-Driven Mechanical Press, belong to electric and the mechanical ﹠ electrical technology field.
Background technology
At present, forcing press is widely used in the processing such as metallic plate punching, stretching, pressure forming.Common forcing press has punching machine and hydraulic press, thinks punching machine on the universal significance.Punching machine is mainly slider-crank mechanism, mainly contains the compositions such as drive motors, reducing gear, Flywheel disc, clutch, bent axle (or eccentric wheel), connecting rod, slide block, lathe bed, guide rail, operating desk.Its basic functional principle is: motor-driven reducing gear flywheel driven dish rotates, when not having operational order, throw off between Flywheel disc and the bent axle and be connected, the slider-crank mechanism that bent axle (or eccentric wheel), connecting rod, slide block form remains static, and forcing press does not produce the punching press action; When forcing press obtains the punching press instruction, Flywheel disc engages with bent axle by clutch, motor-driven reducing gear flywheel driven dish rotates, Flywheel disc rotates by clutch band dynamic crankshaft, started working by the slider-crank mechanism that bent axle (or eccentric wheel), connecting rod, slide block form, slide block moves down, and forcing press is realized the punching press action.Because the processing technology of different pressure forming products requires different, can a lot of different performance and functional requirements be proposed to forcing press, such as, extraneous vibration in the slide block folding process, near the bottom dead center of slider by a narrow margin punching press of high frequency, shaping speed planning in the formed product process and control etc., for above special processing process requirement, common punching machine can't satisfy, therefore, for the different processing technology requirement of shaped article, must develop and to satisfy all kinds of forcing presses that different processing technologys require, perhaps can satisfy simultaneously the particular pressure machine that multiple processing technology requires.
Summary of the invention
In order to satisfy the multiple processing technology requirement in the product pressure forming process, the invention provides a kind of mechanical-hydraulic Hybrid-Driven Mechanical Press, it includes simultaneously, and machine power drives and hydraulic power drives two cover drive systems, its two covers drive system can work alone respectively, also can work simultaneously.
In order to reach above purpose, technical scheme of the present invention is as follows:
A kind of mechanical-hydraulic Hybrid-Driven Mechanical Press comprises machine power drive system and hydraulic pressure power-driven system;
Described machine power drive system comprises top shoe, the high governor motion of mould, connecting rod, eccentric rotary mechanism, machine power transmission mechanism, forcing press lathe bed, guide rail; Described eccentric rotary mechanism, machine power transmission mechanism, guide rails assembling are with it press machine tool; The top of described connecting rod has hole on the connecting rod, forms movingly between the eccentric shaft of hole and eccentric rotary mechanism on the connecting rod, can form between the two to relatively rotate; The top of the bottom of described connecting rod and the high governor motion of mould is threaded connection, and both relatively rotate by screw thread can realize relatively moving of axis direction, and it is high to regulate pressing machine die; The bottom of the high governor motion of described mould is connected with top shoe, can realize between the two circumferentially relatively rotating; Described top shoe is installed on the guide rail, and realizes moving up and down at guide rail under the drive of connecting rod;
Described hydraulic pressure power-driven system comprises hydraulic system, sliding block, hydraulic cylinder; Described hydraulic system comprises hydraulic pump, pressure-control valve, electro connecting pressure gauge, reversal valve, accumulator, hydraulic control one-way valve, fuel tank; The fluid of described hydraulic system is connected respectively to the oil inlet and outlet of hydraulic cylinder cavity of resorption and the oil inlet and outlet of hydraulic cylinder epicoele, and is connected to the inside of hydraulic cylinder cavity of resorption and hydraulic cylinder epicoele by behind the reversal valve; Described pressure-control valve, electro connecting pressure gauge, reversal valve, accumulator, hydraulic control one-way valve play the pressure maintaining effect of hydraulic cylinder cavity of resorption; Described reversal valve drives hydraulic cylinder drive sliding block and moves up and down at guide rail; Described hydraulic cylinder comprises cylinder body, hydraulic cylinder cavity of resorption, piston, hydraulic cylinder epicoele, end cap, piston rod; Described cylinder body and sliding block are made of one; Described piston is connected with piston rod; Described end cap reliably is installed in the top of cylinder body by screw; Described piston rod passes from the centre bore of end cap, and is connected with the bottom of top shoe by the piston rod connecting thread on top; Described cylinder body and sliding block are installed on the guide rail; Described cylinder body and sliding block can be realized moving up and down under the effect of hydraulic cylinder cavity of resorption and hydraulic cylinder epicoele internal oil pressure.
Described eccentric rotary mechanism can be bent axle, also can be eccentric wheel.
Electro connecting pressure gauge in the described hydraulic system can be electro connecting pressure gauge, also can be the pressure detecting components and parts.
Reversal valve in the described hydraulic system can be hand-operated direction valve, servomotor driven change valve, solenoid directional control valve, electro-hydraulic reversing valve, especially also can be proportional reversing valve or servo valve.
Employed motor can be common electric machine in the described machine power drive system, also can be servomotor.
Described hydraulic cylinder piston rod can be connected with the bottom of top shoe by screw thread, also can be connected with the bottom of top shoe by flange.
Beneficial effect is: mechanical-hydraulic Hybrid-Driven Mechanical Press provided by the invention can satisfy the multiple processing technology requirement in the product pressure forming process, mechanical-hydraulic Hybrid-Driven Mechanical Press provided by the invention, include simultaneously machine power driving and hydraulic power and drive two cover drive systems, its two covers drive system can work alone respectively, also can work simultaneously.When the machine power drive system worked alone, the hydraulic die cushion that its performance such as common punching machine, hydraulic cylinder can be used as the standard machinery forcing press used; The hydraulic pressure power-driven system of mechanical-hydraulic Hybrid-Driven Mechanical Press also can work alone, when especially slider-crank mechanism is in bottom dead centre, usage ratio reversal valve or servo valve in the hydraulic system, on the one hand can appropriate design Sheet Metal Forming Technology curve, fully satisfy different Sheet Metal Forming Technology requirements, on the other hand, can the passing ratio reversal valve or the high frequency direction changing ratio of servo valve, give full play to the little characteristics of hydraulic jack inertia, driving the sliding block high frequency slightly vibrates, significantly reduce punching stroke, realize the high frequency punching press; Machine power drive system and the hydraulic pressure power-driven system of mechanical-hydraulic Hybrid-Driven Mechanical Press can be worked simultaneously, slider-crank mechanism work when machine power drive systems forcing press, the downward punching press of top shoe simultaneously, hydraulic pressure power-driven system can drive sliding block and produce dither, satisfies the special process requirement.
So mechanical-hydraulic Hybrid-Driven Mechanical Press provided by the invention can satisfy the multiple processing technology requirement in the product pressure forming process.
Description of drawings
Fig. 1 is work schematic diagram of the present invention;
Fig. 2 is the enlarged diagram of hydraulic pressure power-driven system among Fig. 1.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is further described.
As shown in Figure 1 and Figure 2, a kind of mechanical-hydraulic Hybrid-Driven Mechanical Press comprises machine power drive system and hydraulic pressure power-driven system;
The machine power drive system comprises top shoe 4, the high governor motion 5 of mould, connecting rod 6, eccentric rotary mechanism 7, machine power transmission mechanism 8, forcing press lathe bed, guide rail; Described eccentric rotary mechanism 7, machine power transmission mechanism 8, guide rails assembling are with it press machine tool; The top of described connecting rod 6 has hole 6-1 on the connecting rod, forms movingly between the eccentric shaft of hole 6-1 and eccentric rotary mechanism 7 on the connecting rod, can form between the two to relatively rotate; The top of the high governor motion 5 of the bottom of described connecting rod 6 and mould is threaded connection, and both relatively rotate by screw thread can realize relatively moving of axis direction, and it is high to regulate pressing machine die; The bottom of the high governor motion 5 of described mould is connected with upper cunning 4, can realize between the two circumferentially relatively rotating; Described top shoe 4 is installed on the guide rail, and realizes moving up and down at guide rail under the drive of connecting rod 6;
Described hydraulic pressure power-driven system comprises hydraulic system 1, sliding block 2, hydraulic cylinder 3; Described hydraulic system 1 comprises hydraulic pump 1-1, pressure-control valve 1-2, electro connecting pressure gauge 1-3, reversal valve 1-4, accumulator 1-5, hydraulic control one-way valve 1-6, fuel tank 1-7; The fluid of described hydraulic system 1 is connected respectively to the oil inlet and outlet of hydraulic cylinder cavity of resorption 3-2 and the oil inlet and outlet of hydraulic cylinder epicoele 3-4, and is connected to the inside of hydraulic cylinder cavity of resorption 3-2 and hydraulic cylinder epicoele 3-4 by behind the reversal valve 1-4; Described pressure-control valve 1-2, electro connecting pressure gauge 1-3, reversal valve 1-4, accumulator 1-5, hydraulic control one-way valve 1-6 play the pressure maintaining effect of hydraulic cylinder 3 cavity of resorption 3-2; Described reversal valve 1-4 drives hydraulic cylinder 3 and drives sliding block 2 and move up and down at guide rail; Described hydraulic cylinder (3) comprises cylinder body 3-1, hydraulic cylinder cavity of resorption 3-2, piston 3-3, hydraulic cylinder epicoele 3-4, end cap 3-6, piston rod 3-7; Described cylinder body 3-1 and sliding block 2 are made of one; Described piston 3-3 is connected with piston rod 3-7; Described end cap 3-6 reliably is installed in the top of cylinder body 3-1 by screw 3-5; Described piston rod 3-7 passes from the centre bore of end cap 3-6, and is connected with the bottom of top shoe 4 by the piston rod connecting thread 3-8 on top; Described cylinder body 3-1 and sliding block 2 are installed on the guide rail; Described cylinder body 3-1 and sliding block 2 can be realized moving up and down under the effect of hydraulic cylinder cavity of resorption 3-2 and hydraulic cylinder epicoele 3-4 internal oil pressure.
The machine power drive system of described mechanical-hydraulic Hybrid-Driven Mechanical Press can work alone, and the hydraulic die cushion that its performance such as common punching machine, hydraulic cylinder 3 can be used as the standard machinery forcing press uses; The hydraulic pressure power-driven system of described mechanical-hydraulic Hybrid-Driven Mechanical Press can work alone, when especially the mechanism of connecting rod 6 and eccentric rotary mechanism 7 compositions is in bottom dead centre, if the reversal valve 1-4 that uses in the hydraulic system 1 is during as proportional reversing valve or servo valve, on the one hand can appropriate design Sheet Metal Forming Technology curve, fully satisfy different Sheet Metal Forming Technology requirements, on the other hand, can the passing ratio reversal valve or the high frequency direction changing ratio of servo valve, give full play to the little characteristics of hydraulic jack inertia, driving the sliding block high frequency slightly vibrates, significantly reduce punching stroke, realize the high frequency punching press; Machine power drive system and the hydraulic pressure power-driven system of described mechanical-hydraulic Hybrid-Driven Mechanical Press, can work simultaneously, when the 4 downward punching press of machine power drive systems top shoe, hydraulic pressure power-driven system can drive sliding block 2 and produce dither, satisfies the special process requirement.
As preferred version, described eccentric rotary mechanism 7 can be a kind of eccentric rotary mechanism in bent axle, the eccentric wheel.
As preferred version, the electro connecting pressure gauge 1-3 in the described hydraulic system 1 can be electro connecting pressure gauge, also can be a kind of pressure detecting components and parts of pressure switch, pressure sensor.
As preferred version, reversal valve 1-4 in the described hydraulic system 1 can be a kind of switch hydraulicdirectional control valve in hand-operated direction valve, servomotor driven change valve, solenoid directional control valve, the electro-hydraulic reversing valve, especially can be a kind of continuous controlled hydraulic reversal valve in proportional reversing valve or the servo valve.
As preferred version, employed motor can be a kind of motor in common electric machine, the servomotor in the described machine power drive system.
As preferred version, described hydraulic cylinder piston rod 3-7 can be connected with the bottom of top shoe 4 by the piston rod connecting thread 3-8 on top, by flange and a kind of connected mode during the bottom of top shoe 4 is connected.
Groundwork principle of the present invention is as follows:
Mechanical-hydraulic Hybrid-Driven Mechanical Press of the present invention includes machine power driving and hydraulic power and drives two cover drive systems, and two cover drive systems can work alone respectively, also can work simultaneously.When the machine power drive system of mechanical-hydraulic Hybrid-Driven Mechanical Press can work alone, its performance such as common punching machine, motor-driven reducing gear flywheel driven dish rotates, when not having operational order, throw off between Flywheel disc and the eccentric rotary mechanism 7 and be connected, the slider-crank mechanism that eccentric rotary mechanism 7, connecting rod 6, top shoe 4 form remains static, and forcing press does not produce the punching press action; When forcing press obtains the punching press instruction, Flywheel disc engages with eccentric rotary mechanism 7 by clutch, machine power transmission mechanism 8 drives eccentric rotary mechanism 7 by clutch and rotates, by eccentric rotary mechanism 7, connecting rod 6, the slider-crank mechanism that top shoe 4 forms is started working, top shoe 4 drives sliding block 2 by hydraulic cylinder 3 and moves down, forcing press is realized the punching press action, this moment hydraulic system 1 in by pressure-control valve 1-2, electro connecting pressure gauge 1-3, reversal valve 1-4, accumulator 1-5, the pressure dwelling loop that hydraulic control one-way valve 1-6 forms plays the pressure maintaining effect of hydraulic cylinder 3 cavity of resorption 3-2, and hydraulic cylinder 3 can be used as hydraulic die cushion and uses; When the hydraulic pressure power-driven system of mechanical-hydraulic Hybrid-Driven Mechanical Press works alone, when especially the mechanism of connecting rod 6 and eccentric rotary mechanism 7 compositions makes sliding block 2 be in lower dead point position, if the reversal valve 1-4 that uses in the hydraulic system 1 is during as proportional reversing valve or servo valve, on the one hand can appropriate design Sheet Metal Forming Technology curve, fully satisfy different Sheet Metal Forming Technology requirements, on the other hand, can the passing ratio reversal valve or the high frequency direction changing ratio of servo valve, give full play to the little characteristics of hydraulic jack 3 inertia, driving sliding block 2 high frequencies slightly vibrates, significantly reduce punching stroke, realize the high frequency punching press; When the machine power drive system of mechanical-hydraulic Hybrid-Driven Mechanical Press and hydraulic pressure power-driven system are worked simultaneously, the machine power drive system drives top shoe 4 by machine power transmission mechanism 8 and drives sliding block 2 downward punching presses, hydraulic pressure power-driven system can drive sliding block 2 by hydraulic system 1 and produce the high frequency up-down vibration simultaneously, realize that forcing press with the downward press work mode of vibration, satisfies the special process requirement.
The above only is preferred embodiment of the present invention; be noted that for those skilled in the art; under the prerequisite that does not break away from the principle of the invention, can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (6)
1. a mechanical-hydraulic Hybrid-Driven Mechanical Press is characterized in that: comprise machine power drive system and hydraulic pressure power-driven system;
Described machine power drive system comprises that top shoe (4), the high governor motion of mould (5), connecting rod (6), eccentric rotary mechanism (7), machine power transmission mechanism (8), forcing press lathe bed, guide rail form; Described eccentric rotary mechanism (7), machine power transmission mechanism (8), guide rails assembling are with it press machine tool; The top of described connecting rod (6) has hole on the connecting rod (6-1), forms movingly between the eccentric shaft of hole on the connecting rod (6-1) and eccentric rotary mechanism (7), can form between the two to relatively rotate; The top of the bottom of described connecting rod (6) and the high governor motion of mould (5) is threaded connection, and both relatively rotate by screw thread can realize relatively moving of axis direction, and it is high to regulate pressing machine die; The bottom of the high governor motion of described mould (5) is connected with top shoe (4), can realize between the two circumferentially relatively rotating; Described top shoe (4) is installed on the guide rail, and realizes moving up and down at guide rail under the drive of connecting rod (6);
Described hydraulic pressure power-driven system comprises hydraulic system (1), sliding block (2), hydraulic cylinder (3); Described hydraulic system (1) comprises hydraulic pump (1-1), pressure-control valve (1-2), electro connecting pressure gauge (1-3), reversal valve (1-4), accumulator (1-5), hydraulic control one-way valve (1-6), fuel tank (1-7); The fluid of described hydraulic system (1) is by behind the reversal valve (1-4), be connected respectively to the oil inlet and outlet of hydraulic cylinder cavity of resorption (3-2) and the oil inlet and outlet of hydraulic cylinder epicoele (3-4), and be connected to the inside of hydraulic cylinder cavity of resorption (3-2) and hydraulic cylinder epicoele (3-4); Described pressure-control valve (1-2), electro connecting pressure gauge (1-3), reversal valve (1-4), accumulator (1-5), hydraulic control one-way valve (1-6) play the pressure maintaining effect of hydraulic cylinder (3) cavity of resorption (3-2); Described reversal valve (1-4) drives hydraulic cylinder (3) drive sliding block (2) and moves up and down at guide rail; Described hydraulic cylinder (3) comprises cylinder body (3-1), hydraulic cylinder cavity of resorption (3-2), piston (3-3), hydraulic cylinder epicoele (3-4), end cap (3-6), piston rod (3-7); Described cylinder body (3-1) is made of one with sliding block (2); Described piston (3-3) is connected with piston rod (3-7); Described end cap (3-6) reliably is installed in the top of cylinder body (3-1) by screw (3-5); Described piston rod (3-7) passes from the centre bore of end cap (3-6), and is connected with the bottom of top shoe (4) by the piston rod connecting thread (3-8) on top; Described cylinder body (3-1) and sliding block (2) are installed on the guide rail; Described cylinder body (3-1) and sliding block (2) can be realized moving up and down under the effect of hydraulic cylinder cavity of resorption (3-2) and hydraulic cylinder epicoele (3-4) internal oil pressure.
2. mechanical-hydraulic Hybrid-Driven Mechanical Press according to claim 1, it is characterized in that: described eccentric rotary mechanism (7) can be bent axle, also can be eccentric wheel.
3. mechanical-hydraulic Hybrid-Driven Mechanical Press according to claim 1, it is characterized in that: the electro connecting pressure gauge (1-3) in the described hydraulic system (1) can be electro connecting pressure gauge, also can be the pressure detecting components and parts.
4. mechanical-hydraulic Hybrid-Driven Mechanical Press according to claim 1, it is characterized in that: the reversal valve (1-4) in the described hydraulic system (1) can be hand-operated direction valve, servomotor driven change valve, solenoid directional control valve, electro-hydraulic reversing valve, also can be proportional reversing valve or servo valve.
5. mechanical-hydraulic Hybrid-Driven Mechanical Press according to claim 1, it is characterized in that: employed motor can be common electric machine in the described machine power drive system, also can be servomotor.
6. mechanical-hydraulic Hybrid-Driven Mechanical Press according to claim 1, it is characterized in that: described hydraulic cylinder piston rod (3-7) can be connected with the bottom of top shoe (4) by the piston rod connecting thread (3-8) on top, also can be connected by the bottom of flange with top shoe (4).
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CN201210551229.5A CN103042707B (en) | 2012-12-18 | 2012-12-18 | Mechanical-hydraulic Hybrid-Driven Mechanical Press |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103552266A (en) * | 2013-10-14 | 2014-02-05 | 苏州大学 | High-frequency small-load mechanical hydraulic compound transmission press machine |
CN104019067A (en) * | 2014-06-13 | 2014-09-03 | 上海中远川崎重工钢结构有限公司 | Hydraulic control system of steel seal processing device |
CN105365248A (en) * | 2015-11-25 | 2016-03-02 | 浙江大学舟山海洋研究中心 | Mechanical-hydraulic combined driving system of large-stroke high-speed punch press |
CN111674074A (en) * | 2020-06-17 | 2020-09-18 | 山东大学 | Electro-hydraulic servo low-frequency vibration equipment and machining process thereof |
CN112743892A (en) * | 2020-12-23 | 2021-05-04 | 无锡市欧凯电子有限公司 | Node righting point selection stamping control method and press |
CN114083041A (en) * | 2021-12-30 | 2022-02-25 | 东莞市中联船务工程有限公司 | Plate shearing system for hull maintenance |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104019067A (en) * | 2014-06-13 | 2014-09-03 | 上海中远川崎重工钢结构有限公司 | Hydraulic control system of steel seal processing device |
CN105365248A (en) * | 2015-11-25 | 2016-03-02 | 浙江大学舟山海洋研究中心 | Mechanical-hydraulic combined driving system of large-stroke high-speed punch press |
CN105365248B (en) * | 2015-11-25 | 2017-08-01 | 浙江大学舟山海洋研究中心 | Machine liquid association type large travel high-speed punch press drive system |
CN111674074A (en) * | 2020-06-17 | 2020-09-18 | 山东大学 | Electro-hydraulic servo low-frequency vibration equipment and machining process thereof |
CN111674074B (en) * | 2020-06-17 | 2022-01-11 | 山东大学 | Electro-hydraulic servo low-frequency vibration equipment and machining process thereof |
CN112743892A (en) * | 2020-12-23 | 2021-05-04 | 无锡市欧凯电子有限公司 | Node righting point selection stamping control method and press |
CN112743892B (en) * | 2020-12-23 | 2021-08-27 | 无锡市欧凯电子有限公司 | Node righting point selection stamping control method and press |
CN114083041A (en) * | 2021-12-30 | 2022-02-25 | 东莞市中联船务工程有限公司 | Plate shearing system for hull maintenance |
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Granted publication date: 20150812 Termination date: 20171218 |