CN103039272B - Full-automatic bacteria bag delivery, nesting, rod arrangement, rod insertion and framing system and full automatic bacteria bag delivery, nesting, rod arrangement, rod insertion and framing method - Google Patents

Full-automatic bacteria bag delivery, nesting, rod arrangement, rod insertion and framing system and full automatic bacteria bag delivery, nesting, rod arrangement, rod insertion and framing method Download PDF

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CN103039272B
CN103039272B CN201310028222.XA CN201310028222A CN103039272B CN 103039272 B CN103039272 B CN 103039272B CN 201310028222 A CN201310028222 A CN 201310028222A CN 103039272 B CN103039272 B CN 103039272B
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bag
cylinder
rod
bacterium
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CN103039272A (en
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石志龙
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Abstract

The invention discloses a full-automatic bacteria bag delivery, nesting, rod arrangement, rod insertion and framing system and a full-automatic bacteria bag delivery, nesting, rod arrangement, rod insertion and framing method. No assembly line equipment is available, and a gap exists in the industry chain. The full-automatic bacteria bag delivery, nesting, rod arrangement, rod insertion and framing system comprises a frame, wherein the frame is connected with a transmission system provided with a power driver and a programmable logic controller (PLC) programming control system; the transmission system is connected with a bag delivery system; the bag delivery system is connected with a first mechanical hand; the first mechanical hand is matched with a second mechanical hand and a third mechanical hand for use; the second mechanical hand is connected with a rod insertion system; a bacteria stick arrangement system is connected with a rod insertion system; and the rod insertion system is connected with a bag discharge push-out system. The technical scheme of the invention is used for the bacteria bag delivery, nesting, rod arrangement, rod insertion and framing system.

Description

The passing bag, nest mouth, manage rod, plunger of full-automatic bacterium bag, system and method frames up
Technical field:
The present invention relates to a kind of full-automatic bacterium bag pass bag, nest mouth, reason rod, plunger, system and method frames up.
Background technology:
Edible mushroom is the column support type industry in northeast; but its labor intensive is well-known; in agaric fungus production process, prior art operation is that bacterium material is after sack filling machine pack; to manually pass successively bag, nest mouth, plunger, take out; frame up or with the machine of simple function, to manually coordinate and carry out work, need experienced workman's operation, use very inconvenient; labor intensive, efficiency are low, think large-scale production.But can use without pipelining equipment, between industrial chain, exist blank.
Summary of the invention:
The object of this invention is to provide a kind of automation continuous productive process, efficiency is high, saves the passing bag, nest mouth, manage rod, plunger of a large amount of artificial full-automatic bacterium bags, system and method frames up.
Above-mentioned object realizes by following technical scheme:
A kind of full-automatic bacterium bag pass bag, nest mouth, reason rod, plunger, system frames up, its composition comprises: frame, the described dynamic driving of frame connecting band and the transfer system of PLC programming Control system, described transfer system connects passs bag system, the described bag system of passing connects a manipulator, a described manipulator and No. two manipulators, No. three manipulators are used in conjunction with, No. two described manipulators connect plunger system, bacterium rod clearing system connects described plunger system, and described plunger system connects row's bag release system.
Described full-automatic bacterium bag pass bag, nest mouth, reason rod, plunger, system frames up, described transfer system comprises described frame, described frame connects a flat tyre wheel by drive sprocket axle bearing, a described flat tyre wheel connects flat tyre wheel No. two by flat rubber belting, between a described flat tyre wheel and described No. two flat tyre wheels, cartridge type strip is housed, described frame connects reducing motor, described reducing motor output shaft connects a sprocket wheel, a described sprocket wheel connects sprocket wheel No. two by chain, described No. two sprocket wheels and a described flat tyre wheel are all contained in rotating shaft, a described flat tyre wheel connects dull and stereotyped band, described frame connects platen, described platen connects backup plate, between described drive sprocket axle bearing and a described flat tyre wheel, drive wheel bearing is housed, No. two flat tyre wheel connects described frame by supporting roller bearing block, between described No. two flat tyre wheels and described supporting roller bearing block, supporting roller bearing is housed.
Described full-automatic bacterium bag pass bag, nest mouth, reason rod, plunger, system frames up, the described bag system of passing comprises platen, described platen connects gear bag plate, described gear bag plate connects approach switch, described frame connects passs a bag cylinder, the described bag cylinder of passing connects arc by the bar of living, and the described bag cylinder of passing connects a magnetic valve, and described gear bag plate is placed in the front of cartridge type strip.
Described full-automatic bacterium bag pass bag, nest mouth, reason rod, plunger, system frames up, a described manipulator comprises the hollow rotary shaft being contained in cylinder, described hollow rotary shaft connects No. three sprocket wheels, described hollow rotary shaft connects logical watt seat, in described logical watt seat, swivel bearing is housed, described barrel connects a lever, a described lever upper end connects a camber intermediate plate, a described lever connects a pull bar by a connecting rod, a described pull bar connects the shaft coupling with shaft coupling bearing, described shaft coupling connects two horn gas enclosure cylinders, No. three described sprocket wheels connect No. four sprocket wheels by No. two chains, two described horn gas enclosure cylinders connect a described camber intermediate plate, a described horn gas enclosure cylinder connects rotary cylinder by framework, described rotary cylinder connects described hollow rotary shaft, described rotary cylinder connects No. two magnetic valves and No. three magnetic valves,
No. two described manipulators comprise backup plate and No. two camber intermediate plates, described backup plate connects platen fixing, No. two described camber intermediate plates connect No. two levers, No. two described levers connect two horn gas enclosure cylinders by No. two connecting rods, described No. two levers and described two horn gas enclosure cylinders are all fastened on balladeur train, described sliding sleeve of balladeur train connection and bag taking cylinder, described bag taking cylinder and slide bar connecting frame, two described horn gas enclosure cylinders connect No. four magnetic valves, and described bag taking cylinder connects No. five magnetic valves;
No. three described manipulators comprise the plate that rises and falls, by described rising and falling in the centre bore of plate through No. two sliding sleeves and the iron block that rises and falls, No. two described sliding sleeves connect a support, the described iron block that rises and falls connects an inserted link, pre-decline cylinder Opposite direction connection secondary decline cylinder, the bar alive of described pre-decline cylinder connect No. one in flakes with a described inserted link, a described support connecting secondary decline cylinder, the described plate that rises and falls connects a described support by hinge axis, described hinge axis control connection angle card, described angle links and connects lever fixing No. three, No. three described levers are by No. three connecting rod joint angle treibgas cylinders, described hinge axis is connected with the described iron block overlap joint that rises and falls, the motion of the plate that rises and falls described in spacing iron block restriction, described spacing iron block connects a described support, a described support and described vertical connection of platen, described angle treibgas cylinder connects No. six magnetic valves, described pre-decline cylinder connects No. seven magnetic valves, described secondary decline cylinder connects No. eight magnetic valves.
Described full-automatic bacterium bag pass bag, nest mouth, reason rod, plunger, system frames up, described bacterium rod clearing system involving vibrations dish, described vibrating disk connects the movable end of spiral runway and electromagnet, electromagnet coil packs in electromagnet stiff end, described electromagnet stiff end connects electromagnet base, between described vibrating disk and described electromagnet base, stripe shape wedge is housed, described electromagnet base connects platen, the discharging opening of described vibrating disk connects bacterium rod slideway, described bacterium rod slideway connection is deposited rod cylinder and is fixed on described platen by No. three supports, described bacterium rod slideway connects left backplate and right backplate, bacterium rod slides at described bacterium rod slideway and in depositing rod cylinder.
Described full-automatic bacterium bag pass bag, nest mouth, reason rod, plunger, system frames up, described plunger system comprises support No. two, No. two described supports connect No. three sliding sleeves, No. three described sliding sleeves connect No. two inserted links, No. two described inserted links connect plunger cylinder in flakes by No. two, described plunger cylinder connects No. two described supports, and No. two described support verticals connect platen.
Described full-automatic bacterium bag pass bag, nest mouth, reason rod, plunger, system frames up, described row's bag release system comprises push pedal, described push pedal connects releases cylinder, described release cylinder connects platen, described platen connects left baffle, described release cylinder connects No. ten magnetic valves, and described left baffle connects described platen, and described platen and framework are contained in external packing.
Described full-automatic bacterium bag pass bag, nest mouth, reason rod, plunger, system frames up, described power drive and PLC programming Control system comprise electric control box, described electric control box connects control button box, described control button box Bonding pressure switch, described pressure switch connects gas receiver, described gas receiver connects compressed air pressure reducer by high-pressure air pipe, described compressed air pressure reducer connects respectively magnetic valve No. one by main tracheae, No. two magnetic valves, No. three magnetic valves, No. four magnetic valves, No. five magnetic valves, No. six magnetic valves, No. seven magnetic valves, No. eight magnetic valves, No. nine magnetic valves, No. ten magnetic valves, electric brake is by electric wire connecting valve voltage-stabilized power supply, described switching power supply connects described PLC microcomputer controller, described PLC microcomputer controller connects control button by holding wire, described approach switch, described pressure switch, No. two relay connects electromagnet coil, reducing motor connects a relay.
A kind of method of passing bag, nest mouth, reason rod, plunger, the system that frames up of full-automatic bacterium bag, transfer system makes bacterium bag move and pass bag to passing bag system along A-B direction, transfer system and pass bag system be 90 degree install, pass bag system by bacterium bag successively by B to C, go forward one by one to a manipulator, the bacterium bag of complete nest in a manipulator mouthful is ejected to a bag position simultaneously, No. one manipulator clamps the bacterium bag in it, location, and rotation, manipulator of No. three manipulator mate-assist is by the pre-inserted link that declines, its end is fallen in bacterium bag plastic bag mouth, the porch of bacterium material centre bore, No. three manipulators sack that draws in and hold with a firm grip, make the plastic bag mouth of being held be wrapped in the thinner end of inserted link No. one, inserted link of secondary decline cylinder action drives, the plastic bag mouth of end will be wrapped in, take in hole inside to composts or fertilisers of cultivating center in bag, then a manipulator is carried out and is vertically rotated backward, the sack that is wrapped in a plunger end is thrown off, No. one inserted link is all transferred to, No. three manipulator returns, No. one manipulator is opened also return, has completed the processing of nest sack.
Described full-automatic bacterium bag pass bag, nest mouth, reason rod, plunger, the method of the system that frames up, when a manipulator behavior, No. two manipulators move catches away the bacterium bag being ejected, continue to move to inserted link below No. two to C direction, No. two inserted link moves downward by the rod cylinder of depositing that is covered with bacterium rod, in the process moving downward, take away a bacterium rod, and this bacterium rod is inserted in the bacterium bag centre bore of its below, carry out plunger processing, when No. two manipulator moves, the bacterium bag of plunger last time after completing ejected, be ejected bag and be successively single shape, continue to move to C direction, row's bag release system is by the bacterium bag row in its front, advance bacterium frame, bacterium rod clearing system will be put in vibrating disk, messy bacterium rod arranges thread along rear for plunger system, power drive and PLC programming Control system provide power drive for system, and the action of controlling whole pipeline system coordinates.
Beneficial effect:
1. the present invention is directed to the defect existing in existing production, broken through traditional mode of production, can be disposable automatically complete agaric fungus bags, send bag, nest mouth, reason rod, plunger, release operation frames up; Realized automation continuous productive process pattern, efficiency is high, saves manually, and effect is remarkable, the history of using without pipelining equipment in the industry that is through with.A large amount of pneumatic members use and adopt high-tech PLC programming Control, crux system is controlled and has been improved reliability and service life Wu Chu Dian.
2. the present invention adopts high-tech PLC programming Control, and crux system is controlled and improved reliability and service life Wu Chu Dian.
Accompanying drawing explanation:
Accompanying drawing 1 is the structural representation of this product.
Accompanying drawing 2 is vertical views of accompanying drawing 1.
Accompanying drawing 3 is structural representations of manipulator in accompanying drawing 1.
Accompanying drawing 4 is structural representations of rotary cylinder in accompanying drawing 3.
Accompanying drawing 5 is structural representations of oscillation ordering rod in accompanying drawing 1.
Accompanying drawing 6 is manufacturing procedure figure of accompanying drawing 1.
Accompanying drawing 7 is power drive and control plane figure of accompanying drawing 1.
Accompanying drawing 8 is right views of accompanying drawing 5.
The piece number of part is wherein cartridge type strip 1, a flat tyre wheel 2, No. two flat tyre wheels 3, drive wheel bearing 4, supporting roller bearing 5, drive sprocket axle bearing 6, supporting roller bearing block 7, a sprocket wheel 8, a chain 9, reducing motor 10, No. two sprocket wheels 11, a backup plate 12, arc 13, pass bag cylinder 14, gear bag plate 15, No. two backup plates 16, approach switch 17, a camber intermediate plate 18, a lever 19, a connecting rod 20, a pull bar 21, one horn gas enclosure cylinder 22, hollow rotary shaft 23, swivel bearing 24, logical watt seat 25, No. three sprocket wheels 26, rotary cylinder 27, No. four sprocket wheels 28, No. two chains 29, shaft coupling 30, No. two camber intermediate plates 31, No. two levers 32, No. two connecting rods 33, two horn gas enclosure cylinders 34, bag taking cylinder 35, a sliding sleeve 36, slide bar 37, balladeur train 38, shaft coupling bearing 39, plate 40 rises and falls, hinge axis 41, No. three connecting rods 42, No. three levers 43, angle card 44, an inserted link 45, angle treibgas cylinder 46, pre-decline cylinder 47, secondary decline cylinder 48, No. two sliding sleeves 49, spacing iron block 50, a support 51, No. one in flakes 52, iron block 53 rises and falls, vibrating disk 54, stripe shape wedge 55, electromagnet stiff end 56, electromagnet movable end 57, electromagnet coil 58, electromagnet base 59, bacterium rod slideway 60, deposit rod cylinder 61, No. two supports 62, No. two inserted links 63, plunger cylinder 64, No. three sliding sleeves 65, No. three supports 66, push pedal 67, release cylinder 68, No. two in flakes 69, left baffle 70, framework 71, platen 72, external packing 73, control button box 74, electric control box 75, bacterium rod 76, bacterium bag 77, bacterium frame 78, compressed air pressure reducer 79, pressure switch 80, gas receiver 81, 83, No. three magnetic valves 84 of 82, No. two magnetic valves of a magnetic valve, 86, No. six magnetic valves 87 of 85, No. five magnetic valves of No. four magnetic valves, 89, No. nine magnetic valves 90 of 88, No. eight magnetic valves of No. seven magnetic valves, No. ten magnetic valves 91,92, numbers relays 93 of spiral runway, electric wire 94, holding wire 95, output electric wire 96, divide bronchi 97, main tracheae 98, high-pressure air pipe 99, electric brake 100, switching power supply 101, PLC microcomputer controller 102,103, No. two relays 104 of control button, left backplate 105, right backplate 106.
The bacterium bag that first step bacterium rod-sack filling machine in accompanying drawing 6 gets off---the bacterium bag that in processing, plastic sack forward inoculation hole median fovea goes---the bacterium bag of the bacterium bag that nest the is complete mouthful bacterium bag of plunger---just---after machining.
Embodiment:
Embodiment 1:
A kind of full-automatic bacterium bag pass bag, nest mouth, reason rod, plunger, system frames up, its composition comprises: frame, the described dynamic driving of frame connecting band and the transfer system of PLC programming Control system, described transfer system connects passs bag system, the described bag system of passing connects a manipulator, a described manipulator and No. two manipulators, No. three manipulators are used in conjunction with, No. two described manipulators connect plunger system, bacterium rod clearing system connects described plunger system, and described plunger system connects row's bag release system.
Embodiment 2:
Full-automatic bacterium bag described in embodiment 1 pass bag, nest mouth, reason rod, plunger, system frames up, described transfer system comprises described frame, described frame connects a flat tyre wheel by drive sprocket axle bearing, a described flat tyre wheel connects flat tyre wheel No. two by flat rubber belting, between a described flat tyre wheel and described No. two flat tyre wheels, cartridge type strip is housed, described frame connects reducing motor, described reducing motor output shaft connects a sprocket wheel, a described sprocket wheel connects sprocket wheel No. two by chain, described No. two sprocket wheels and a described flat tyre wheel are all contained in rotating shaft, a described flat tyre wheel connects dull and stereotyped band, described frame connects platen, described platen connects backup plate, between described drive sprocket axle bearing and a described flat tyre wheel, drive wheel bearing is housed, No. two flat tyre wheel connects described frame by supporting roller bearing block, between described No. two flat tyre wheels and described supporting roller bearing block, supporting roller bearing is housed.By cartridge type strip, rotate bacterium bag on it is linked up above, to arc successively feed.First assemble a flat tyre wheel and No. two flat tyre wheels, then load onto cartridge type strip, pull open flat tyre wheel apart from after making flat rubber belting step on tightly, along AB direction, flat tyre wheel bearing block is fixed in frame, reducing motor output chain gear, through driving chain, is connected with the coaxial sprocket that is positioned at a flat tyre wheel one end, in order to drive a flat tyre wheel to rotate, the rotation of a flat tyre wheel drives dull and stereotyped band motion.A backup plate is fixed on platen along the inner side of cartridge type strip.
Embodiment 3:
Full-automatic bacterium bag described in embodiment 1 or 2 pass bag, nest mouth, reason rod, plunger, system frames up, the described bag system of passing comprises platen, described platen connects gear bag plate, described gear bag plate connects approach switch, described frame connects passs a bag cylinder, the described bag cylinder of passing connects arc by the bar of living, and the described bag cylinder of passing connects a magnetic valve, and described gear bag plate is placed in the front of cartridge type strip.The former bag that arc ships cartridge type strip is passed to a camber intermediate plate successively, and simultaneously by a camber intermediate plate, the bacterium bag that interior nest is complete mouthful, ejects 1 bag position.Approach switch is fixed on gear bag plate, gear bag plate is fixed on platen, then the arc made from iron plate is connected with the bar alive of passing bag cylinder, to pass a bag cylinder and be fixed in frame, like this arc under the drive of passing bag cylinder, just can do reciprocating pass bag moved.
Embodiment 4:
Full-automatic bacterium bag described in embodiment 1 pass bag, nest mouth, reason rod, plunger, system frames up, a described manipulator comprises the hollow rotary shaft being contained in cylinder, described hollow rotary shaft connects No. three sprocket wheels, described hollow rotary shaft connects logical watt seat, in described logical watt seat, swivel bearing is housed, described barrel connects a lever, a described lever upper end connects a camber intermediate plate, a described lever connects a pull bar by a connecting rod, a described pull bar connects the shaft coupling with shaft coupling bearing, described shaft coupling connects two horn gas enclosure cylinders, No. three described sprocket wheels connect No. four sprocket wheels by No. two chains, two described horn gas enclosure cylinders connect a described camber intermediate plate, a described horn gas enclosure cylinder connects rotary cylinder by framework, described rotary cylinder connects described hollow rotary shaft, described rotary cylinder connects No. two magnetic valves and No. three magnetic valves.By the bacterium bag location being delivered to wherein, and rotate No. three manipulators of mate-assist, first assemble hollow rotary shaft, swivel bearing, logical watt seat, No. three sprocket wheels, No. three sprocket wheels, coaxially in, hollow rotary shaft, rear assembling, a camber intermediate plate, a lever, a connecting rod, a pull bar, the fulcrum of a lever is fixed on the barrel of hollow rotary shaft, recombinant shaft coupling, two horn gas enclosure cylinders, shaft coupling bearing, shaft coupling and two horns folder cylinder coaxial, a pull bar is connected on shaft coupling bearing, finally with No. two chains, No. three sprocket wheels are connected with No. four sprocket wheels, one horn gas enclosure cylinder, rotary cylinder is fixed on framework.Such two horn gas enclosure cylinders just can drive a camber intermediate plate closure and open, and rotary cylinder rotates and just can drive hollow rotary shaft to rotate.No. one camber intermediate plate can be opened and clamp and can vertically axially rotate.As shown in accompanying drawing 3, accompanying drawing 4, more than dotted line system is placed in platen above, dotted line is placed among framework below.
Embodiment 5:
No. two manipulators described in embodiment 1 comprise backup plate and No. two camber intermediate plates, described backup plate connects platen fixing, No. two described camber intermediate plates connect No. two levers, No. two described levers connect two horn gas enclosure cylinders by No. two connecting rods, described No. two levers and described two horn gas enclosure cylinders are all fastened on balladeur train, described sliding sleeve of balladeur train connection and bag taking cylinder, described bag taking cylinder and slide bar connecting frame, two described horn gas enclosure cylinders connect No. four magnetic valves, and described bag taking cylinder connects No. five magnetic valves.By the bacterium bag being ejected in a manipulator promptly, and bring back to bar inserting mechanism, locate under number inserted link, wait for plunger.First No. two backup plates are fixed on platen along BC direction, No. two camber intermediate plates are fixed on to the end of No. two levers, the bar alive of two horn gas enclosure cylinders connects No. two connecting rods, No. two connecting rod connects No. two levers, the fulcrum of No. two levers and two horn gas enclosure cylinders are all fixed on balladeur train, next balladeur train is connected on a sliding sleeve, the bar alive of bag taking cylinder is connected on balladeur train, then the end of bag taking cylinder and slide bar is all fixed on framework along BC direction, only No. two camber intermediate plates are exposed on platen, such No. two camber intermediate plates just can be opened clamping can do again the slip of BC direction.
Embodiment 6:
No. three manipulators described in embodiment 1 comprise the plate that rises and falls, by described rising and falling in the centre bore of plate through No. two sliding sleeves and the iron block that rises and falls, No. two described sliding sleeves connect a support, the described iron block that rises and falls connects an inserted link, pre-decline cylinder Opposite direction connection secondary decline cylinder, the bar alive of described pre-decline cylinder connect No. one in flakes with a described inserted link, a described support connecting secondary decline cylinder, the described plate that rises and falls connects a described support by hinge axis, described hinge axis control connection angle card, described angle links and connects lever fixing No. three, No. three described levers are by No. three connecting rod joint angle treibgas cylinders, described hinge axis is connected with the described iron block overlap joint that rises and falls, the motion of the plate that rises and falls described in spacing iron block restriction, described spacing iron block connects a described support, a described support and described vertical connection of platen, described angle treibgas cylinder connects No. six magnetic valves, described pre-decline cylinder connects No. seven magnetic valves, described secondary decline cylinder connects No. eight magnetic valves.The sack that draws in and hold with a firm grip, under the cooperation of a manipulator, sends into plastic bag mouth in bacterium bag medium pore with an inserted link.First an inserted link is through in the centre bore of No. two sliding sleeves and the iron block that rises and falls, No. two sliding sleeves are fixed on a support, the iron block that rises and falls is fixed on an inserted link and can does up and down and adjust, pre-decline cylinder, secondary decline cylinder are oppositely connected, the rod end alive of the cylinder that declines is in advance connected through No. one in flakes with No. one inserted link, the rod end alive of secondary decline cylinder is connected with the lower surface of a support, just can slide up and down like this at next number inserted link of drive of cylinder.Then angle is fixed due to the bar alive of the leading section of No. three levers, angle treibgas cylinder through No. three connecting rods be connected with No. three levers, the fulcrum of angle treibgas cylinder and No. three levers is all fixed on and rises and falls on plate, the plate that rises and falls is fixed on a support through hinge axis, like this angle card just can open, closed and knee-action take hinge axis as axle center.The front end of hinge axis is taken on the iron block that rises and falls, and spacing iron block is fixed on a support down stroke of the plate that rises and falls is provided constraints.Finally a support vertical is fixed on platen.
Embodiment 7:
Full-automatic bacterium bag described in embodiment 1 pass bag, nest mouth, reason rod, plunger, system frames up, described bacterium rod clearing system involving vibrations dish, described vibrating disk connects the movable end of spiral runway and electromagnet, electromagnet coil packs in electromagnet stiff end, described electromagnet stiff end connects electromagnet base, between described vibrating disk and described electromagnet base, stripe shape wedge is housed, described electromagnet base connects platen, the discharging opening of described vibrating disk connects bacterium rod slideway, described bacterium rod slideway connection is deposited rod cylinder and is fixed on described platen by No. three supports, described bacterium rod slideway connects left backplate and right backplate, bacterium rod slides at described bacterium rod slideway and in depositing rod cylinder.Vibrating disk produces vibrations, under the effect of stripe shape wedge, will shake orientation, the messy bacterium rod that makes to be put in vibrating disk produces revolving force, vibrating disk inwall is provided with spiral helicine spiral runway from top to bottom, bacterium rod just advances along spiral runway ordered queue, so because the narrower irregular bacterium rod of spiral runway will drop to the motion again of vibrating disk bottom.In the time that rising on vibrating disk plane, bacterium rod just falls into successively bacterium rod slideway, the first half slideway of bacterium rod slideway is provided with left backplate, right backplate prevents that bacterium rod from falling partially, because the Jie Gou Te Dian of bacterium rod is that end, one end is large, so it is narrower that chute width does, the microcephaly of the bacterium rod falling into is swept away, end large one is because can not leak upwards, bacterium rod slideway is provided with the gradient, making to fall into successively bacterium rod wherein, to be vertical queuing strong, slide to the excellent cylinder of depositing of bacterium rod slideway end, and be covered with slideway, for bar inserting mechanism.First spiral runway is fixed on the inwall of vibrating disk from top to bottom, electromagnet movable end is fixed on the lower plane of vibrating disk, electromagnet coil is placed in to electromagnet stiff end inside, electromagnet stiff end is fixed in the upper plane of electromagnet base, then the shape that stripe shape wedge is evenly distributed is fixed between vibrating disk and electromagnet base, electromagnet base is fixed on platen, by the discharging opening of vibrating disk and the docking of bacterium rod slideway, bacterium rod slideway is fixed on platen through No. three supports with depositing after rod cylinder is connected, by left backplate, right backplate, be symmetrically fixed on first system of bacterium rod slideway, bacterium rod slideway is descending shape bacterium rod can freely slide into depositing in rod cylinder of its bottom therein.
Embodiment 8:
Full-automatic bacterium bag described in embodiment 1 pass bag, nest mouth, reason rod, plunger, system frames up, described plunger system comprises support No. two, No. two described supports connect No. three sliding sleeves, No. three described sliding sleeves connect No. two inserted links, No. two described inserted links connect plunger cylinder in flakes by No. two, described plunger cylinder connects No. two described supports, and No. two described support verticals connect platen.Bacterium rod is inserted and passes through successively its below, in the hole of each bacterium bag central authorities.First No. three sliding sleeves are placed on No. two inserted links, No. three sliding sleeves are fixed on No. two supports, the movable end of plunger cylinder are connected, plunger cylinder is fixed on the lower plane end of No. two supports through the bottom of No. two in flakes with No. two inserted links, then No. two support verticals are fixed on platen, the lower plane of No. two supports and platen one are flat.Such No. two inserted links just can move up and down under the drive of plunger cylinder.
Described full-automatic bacterium bag pass bag, nest mouth, reason rod, plunger, system frames up, described power drive and PLC programming Control system comprise electric control box, described electric control box connects control button box, described control button box Bonding pressure switch, described pressure switch connects gas receiver, described gas receiver connects compressed air pressure reducer by high-pressure air pipe, described compressed air pressure reducer connects respectively magnetic valve No. one by main tracheae, No. two magnetic valves, No. three magnetic valves, No. four magnetic valves, No. five magnetic valves, No. six magnetic valves, No. seven magnetic valves, No. eight magnetic valves, No. nine magnetic valves, No. ten magnetic valves, electric brake is by electric wire connecting valve voltage-stabilized power supply, described switching power supply connects described PLC microcomputer controller, described PLC microcomputer controller connects control button by holding wire, described approach switch, described pressure switch, No. two relay connects electromagnet coil, reducing motor connects a relay.
Embodiment 9:
Full-automatic bacterium bag described in embodiment 1 pass bag, nest mouth, reason rod, plunger, system frames up, described row's bag release system comprises push pedal, described push pedal connects releases cylinder, described release cylinder connects platen, described platen connects left baffle, described release cylinder connects No. ten magnetic valves, and described left baffle connects described platen, and described platen and framework are contained in external packing.After its front is machined, be the bacterium bag of row-like arrangement, push interim Cun Dai district to outlet.By the push pedal left and right made from thick iron plate, be connected respectively with the bar alive of releasing cylinder, release cylinder is fixed on platen, head board, under the drive of cylinder, just can do reciprocating release action like this, will make left baffle with shaped steel and be fixed on platen.Be used for supporting complete machine and securing part.Adopt steel plate to make platen, open as required a little holes thereon, manufacture external packing with sheet iron.
Embodiment 10:
Full-automatic bacterium bag described in embodiment 1 pass bag, nest mouth, reason rod, plunger, system frames up, described power drive and PLC programming Control system comprise electric control box, described electric control box connects control button box, described control button box Bonding pressure switch, described pressure switch connects gas receiver, described gas receiver connects compressed air pressure reducer by high-pressure air pipe, and described compressed air pressure reducer connects respectively magnetic valve No. one by main tracheae, No. two magnetic valves, No. three magnetic valves, No. four magnetic valves, No. five magnetic valves, No. six magnetic valves, No. seven magnetic valves, No. eight magnetic valves, No. nine magnetic valves, No. ten magnetic valves, electric brake is by electric wire connecting valve voltage-stabilized power supply, and described switching power supply connects described PLC microcomputer controller, and described PLC microcomputer controller connects control button by holding wire, described approach switch, described pressure switch, No. two relay connects electromagnet coil, and reducing motor connects a relay.For system provides power drive, control the automatic operating of whole streamline.First with high-pressure air pipe, gas receiver is connected with compressed air pressure reducer, with main tracheae by a magnetic valve, No. two magnetic valves, No. three magnetic valves, No. four magnetic valves, No. five magnetic valves, No. six magnetic valves, No. seven magnetic valves, No. eight magnetic valves, No. nine magnetic valves, air inlet on No. ten magnetic valves is connected respectively to compressed air pressure reducer, then with dividing bronchi by a magnetic valve, No. two magnetic valves, No. three magnetic valves, No. four magnetic valves, No. five magnetic valves, No. six magnetic valves, No. seven magnetic valves, No. eight magnetic valves, No. nine magnetic valves, gas outlet correspondence on No. ten magnetic valves is connected to arc, one horn gas enclosure cylinder, rotary cylinder, two horn gas enclosure cylinders, bag taking cylinder, angle treibgas cylinder, pre-decline cylinder, secondary decline cylinder, plunger cylinder, release cylinder, then with electric wire, electric brake is connected to switching power supply, switching power supply is connected to PLC microcomputer controller, with holding wire respectively by control button, approach switch, pressure switch is connected to PLC microcomputer controller, with exporting electric wire respectively by a magnetic valve, No. two magnetic valves, No. three magnetic valves, No. four magnetic valves, No. five magnetic valves, No. six magnetic valves, No. seven magnetic valves, No. eight magnetic valves, No. nine magnetic valves, No. ten magnetic valves, a relay, power supply coil on No. two relays is connected respectively to PLC microcomputer controller, a Control reducing motor, No. two Control electromagnet coils.Electric brake is powered to PLC microcomputer controller through switching power supply, control button, approach switch, gas receiver, for PLC microcomputer controller provides control signal, PLC microcomputer controller is by controlling a magnetic valve, No. two magnetic valves, No. three magnetic valves, No. four magnetic valves, No. five magnetic valves, No. six magnetic valves, No. seven magnetic valves, No. eight magnetic valves, No. nine magnetic valves, No. ten magnetic valves, a relay, No. two relays, on power supply coil, reach control arc, one horn gas enclosure cylinder, rotary cylinder, two horn gas enclosure cylinders, bag taking cylinder, angle treibgas cylinder, pre-decline cylinder, secondary decline cylinder, plunger cylinder, release cylinder, the order ground of cylinder and reducing motor action, the running of whole piece streamline has been coordinated by PLC microcomputer controller.Gas receiver provides power source for system.Adopt high-tech PLC programming Control, crux system is controlled and has been improved reliability and service life Wu Chu Dian.
Embodiment 11:
A kind of method of passing bag, nest mouth, reason rod, plunger, the system that frames up of full-automatic bacterium bag, transfer system makes bacterium bag move and pass bag to passing bag system along A-B direction, transfer system and pass bag system be 90 degree install, pass bag system by bacterium bag successively by B to C, go forward one by one to a manipulator, the bacterium bag of complete nest in a manipulator mouthful is ejected to a bag position simultaneously, No. one manipulator clamps the bacterium bag in it, location, and rotation, manipulator of No. three manipulator mate-assist is by the pre-inserted link that declines, its end is fallen in bacterium bag plastic bag mouth, the porch of bacterium material centre bore, No. three manipulators sack that draws in and hold with a firm grip, make the plastic bag mouth of being held be wrapped in the thinner end of inserted link No. one, inserted link of secondary decline cylinder action drives, the plastic bag mouth of end will be wrapped in, take in hole inside to composts or fertilisers of cultivating center in bag, then a manipulator is carried out and is vertically rotated backward, the sack that is wrapped in a plunger end is thrown off, No. one inserted link is all transferred to, No. three manipulator returns, No. one manipulator is opened also return, has completed the processing of nest sack.
Described full-automatic bacterium bag pass bag, nest mouth, reason rod, plunger, the method of the system that frames up, when a manipulator behavior, No. two manipulators move catches away the bacterium bag being ejected, continue to move to inserted link below No. two to C direction, No. two inserted link moves downward by the rod cylinder of depositing that is covered with bacterium rod, in the process moving downward, take away a bacterium rod, and this bacterium rod is inserted in the bacterium bag centre bore of its below, carry out plunger processing, when No. two manipulator moves, the bacterium bag of plunger last time after completing ejected, be ejected bag and be successively single shape, continue to move to C direction, row's bag release system is by the bacterium bag row in its front, advance bacterium frame, bacterium rod clearing system will be put in vibrating disk, messy bacterium rod arranges thread along rear for plunger system, power drive and PLC programming Control system provide power drive for system, and the action of controlling whole pipeline system coordinates.
Embodiment 12:
Full-automatic bacterium bag described in above-described embodiment pass bag, nest mouth, reason rod, plunger, system frames up, electric brake is connected to external power source, the gas outlet of the air inlet of gas receiver and outside air compressor machine is connected, the A end of cartridge type strip is placed in to going out under sack of sack filling machine, PLC microcomputer controller programmed is debugged.Bacterium frame is put in outlet well.
First, open electric brake and adjust successively the initial position of each cylinder, passing bag cylinder should be in reverse rotation return state, one horn gas enclosure cylinder should be in the state of putting in place, two horn gas enclosure cylinders should be in the state of putting in place, bag taking cylinder should be in return state, angle treibgas cylinder should be in the state of putting in place, pre-decline cylinder should be in return state, secondary decline cylinder should be in return state, plunger cylinder should be in return shape, releasing cylinder should be in return shape, after adjustment, in cartridge type strip, put some bacterium bags, in spiral runway, add some bacterium rods, start control button and adjust the direction of motion of cartridge type strip, the bacterium bag that makes sack filling machine get off to fall thereon moves along A-B direction, adjust arc, arc, its bacterium bag successively motion being put in place is gone forward one by one to C direction by B.Arrive in a camber intermediate plate, the bacterium bag of complete nest in a camber intermediate plate mouthful is ejected to a bag position simultaneously.
Be placed to the bacterium bag in camber intermediate plate No. one, adjust the pre-inserted link that declines, its end is fallen in bacterium bag plastic bag mouth, the porch of bacterium material centre bore, now adjust angle card, angle card synchronously declines, and closed clamping, make it hold plastic bag mouth, then a camber intermediate plate is held bag with a firm grip, at this moment pass a bag cylinder, rotary cylinder action, through No. three sprocket wheels, No. two chains, No. four sprocket wheels, driving hollow rotary shaft to do is vertically rotated in the forward, make the plastic bag mouth of being held be wrapped in an inserted link compared with the end of rent land, at this moment adjust inserted link of secondary decline cylinder action drives, the plastic bag mouth of end will be wrapped in, take in hole inside to composts or fertilisers of cultivating center in bag, then adjusting a camber intermediate plate execution vertically rotates backward, the sack that is wrapped in a plunger end is thrown off, No. one inserted link is all transferred to return, No. one camber intermediate plate is opened return, complete the processing of nest sack.
When No. one inserted link does pre-decline, No. two camber intermediate plates, a flat tyre wheel moves catches away the bacterium bag being ejected, continue to move to inserted link No. two to C direction, adjust the position that it stops, it is stopped under a flat tyre wheel vertical, adjust No. two inserted link, a flat tyre wheel, make it pass through bacterium rod slideway, below end is deposited rod cylinder, deposit rod cylinder, move downward, in the process moving downward, take away 1 bacterium rod, and this bacterium rod is inserted in the bacterium bag centre bore of its below, carry out plunger processing, No. two camber intermediate plates, when No. one flat tyre wheel moves, the bacterium bag item of plunger last time after completing gone out, being ejected bag is successively single strong continuation and moves to C direction, adjust plunger cylinder, push pedal, make after its front cloth purseful, do one-off, the bacterium bag row in its front is advanced into bacterium frame.Clearance distance between electromagnet stiff end and the electromagnet movable end of observation vibrating disk, adjustment electromagnet and the angle of three stripe shape wedges make it produce directed vibrations, make the bacterium rod in vibrating disk move upward and fall into bacterium rod slideway along spiral runway, adjust the distance of bacterium rod slideway left and right slideway, make to fall into bacterium rod wherein and be vertical arrangement shape and arrive and deposit rod cylinder for bar inserting mechanism; So far debug complete can normally use.

Claims (7)

  1. A full-automatic bacterium bag pass bag, nest mouth, reason rod, plunger, system frames up, its composition comprises: frame, the described dynamic driving of frame connecting band and the transfer system of PLC programming Control system, described transfer system connects passs bag system, the described bag system of passing connects a manipulator, described a manipulator and No. two manipulators, No. three manipulator is used in conjunction with, No. two described manipulators connect plunger system, bacterium rod clearing system connects described plunger system, described plunger system connects row's bag release system, described transfer system comprises described frame, described frame connects a flat tyre wheel by drive sprocket axle bearing, a described flat tyre wheel connects flat tyre wheel No. two by flat rubber belting, between a described flat tyre wheel and described No. two flat tyre wheels, cartridge type strip is housed, described frame connects reducing motor, described reducing motor output shaft connects a sprocket wheel, a described sprocket wheel connects sprocket wheel No. two by chain, described No. two sprocket wheels and a described flat tyre wheel are all contained in rotating shaft, a described flat tyre wheel connects dull and stereotyped band, described frame connects platen, described platen connects backup plate, between described drive sprocket axle bearing and a described flat tyre wheel, drive wheel bearing is housed, No. two flat tyre wheel connects described frame by supporting roller bearing block, between described No. two flat tyre wheels and described supporting roller bearing block, supporting roller bearing is housed, the described bag system of passing comprises platen, described platen connects gear bag plate, described gear bag plate connects approach switch, described frame connects passs a bag cylinder, the described bag cylinder of passing connects arc by the bar of living, the described bag cylinder of passing connects a magnetic valve, described gear bag plate is placed in the front of cartridge type strip, it is characterized in that: a described manipulator comprises the hollow rotary shaft being contained in cylinder, described hollow rotary shaft connects No. three sprocket wheels, described hollow rotary shaft connects logical watt seat, in described logical watt seat, swivel bearing is housed, barrel connects a lever, a described lever upper end connects a camber intermediate plate, a described lever connects a pull bar by a connecting rod, a described pull bar connects the shaft coupling with shaft coupling bearing, described shaft coupling connects two horn gas enclosure cylinders, No. three described sprocket wheels connect No. four sprocket wheels by No. two chains, two described horn gas enclosure cylinders connect a described camber intermediate plate, one horn gas enclosure cylinder connects rotary cylinder by framework, described rotary cylinder connects described hollow rotary shaft, described rotary cylinder connects No. two magnetic valves and No. three magnetic valves,
    No. two described manipulators comprise backup plate and No. two camber intermediate plates, described backup plate connects platen fixing, No. two described camber intermediate plates connect No. two levers, No. two described levers connect two horn gas enclosure cylinders by No. two connecting rods, described No. two levers and described two horn gas enclosure cylinders are all fastened on balladeur train, described sliding sleeve of balladeur train connection and bag taking cylinder, described bag taking cylinder and slide bar connecting frame, two described horn gas enclosure cylinders connect No. four magnetic valves, and described bag taking cylinder connects No. five magnetic valves;
    No. three described manipulators comprise the plate that rises and falls, by described rising and falling in the centre bore of plate through No. two sliding sleeves and the iron block that rises and falls, No. two described sliding sleeves connect a support, the described iron block that rises and falls connects an inserted link, pre-decline cylinder Opposite direction connection secondary decline cylinder, the bar alive of described pre-decline cylinder connect No. one in flakes with a described inserted link, a described support connecting secondary decline cylinder, the described plate that rises and falls connects a described support by hinge axis, described hinge axis control connection angle card, described angle links and connects lever fixing No. three, No. three described levers are by No. three connecting rod joint angle treibgas cylinders, described hinge axis is connected with the described iron block overlap joint that rises and falls, the motion of the plate that rises and falls described in spacing iron block restriction, described spacing iron block connects a described support, a described support and described vertical connection of platen, described angle treibgas cylinder connects No. six magnetic valves, described pre-decline cylinder connects No. seven magnetic valves, described secondary decline cylinder connects No. eight magnetic valves.
  2. Full-automatic bacterium bag according to claim 1 pass bag, nest mouth, reason rod, plunger, system frames up, it is characterized in that: described bacterium rod clearing system involving vibrations dish, described vibrating disk connects the movable end of spiral runway and electromagnet, electromagnet coil packs in electromagnet stiff end, described electromagnet stiff end connects electromagnet base, between described vibrating disk and described electromagnet base, stripe shape wedge is housed, described electromagnet base connects platen, the discharging opening of described vibrating disk connects bacterium rod slideway, described bacterium rod slideway connection is deposited rod cylinder and is fixed on described platen by No. three supports, described bacterium rod slideway connects left backplate and right backplate, bacterium rod slides at described bacterium rod slideway and in depositing rod cylinder.
  3. Full-automatic bacterium bag according to claim 1 pass bag, nest mouth, reason rod, plunger, system frames up, it is characterized in that: described plunger system comprises support No. two, No. two described supports connect No. three sliding sleeves, No. three described sliding sleeves connect No. two inserted links, No. two described inserted links connect plunger cylinder in flakes by No. two, described plunger cylinder connects No. two described supports, and No. two described support verticals connect platen.
  4. Full-automatic bacterium bag according to claim 1 pass bag, nest mouth, reason rod, plunger, system frames up, it is characterized in that: described row's bag release system comprises push pedal, described push pedal connects releases cylinder, described release cylinder connects platen, described platen connects left baffle, described release cylinder connects No. ten magnetic valves, and described left baffle connects described platen, and described platen and framework are contained in external packing.
  5. Full-automatic bacterium bag according to claim 1 pass bag, nest mouth, reason rod, plunger, system frames up, it is characterized in that: described power drive and PLC programming Control system comprise electric control box, described electric control box connects control button box, described control button box Bonding pressure switch, described pressure switch connects gas receiver, described gas receiver connects compressed air pressure reducer by high-pressure air pipe, and described compressed air pressure reducer connects respectively magnetic valve No. one by main tracheae, No. two magnetic valves, No. three magnetic valves, No. four magnetic valves, No. five magnetic valves, No. six magnetic valves, No. seven magnetic valves, No. eight magnetic valves, No. nine magnetic valves, No. ten magnetic valves, electric brake is by electric wire connecting valve voltage-stabilized power supply, and described switching power supply connects described PLC microcomputer controller, and described PLC microcomputer controller connects control button by holding wire, described approach switch, described pressure switch, No. two relay connects electromagnet coil, and reducing motor connects a relay.
  6. 6. the method for passing bag, nest mouth, reason rod, plunger, the system that frames up of a full-automatic bacterium bag, it is characterized in that: transfer system makes bacterium bag move and pass bag to passing bag system along A-B direction, transfer system and pass bag system be 90 degree install, pass bag system by bacterium bag successively by B to C, go forward one by one to a manipulator, the bacterium bag of complete nest in a manipulator mouthful is ejected to a bag position simultaneously, No. one manipulator clamps the bacterium bag in it, location, and rotation, manipulator of No. three manipulator mate-assist is by the pre-inserted link that declines, its end is fallen in bacterium bag plastic bag mouth, the porch of bacterium material centre bore, No. three manipulators sack that draws in and hold with a firm grip, make the plastic bag mouth of being held be wrapped in the thinner end of inserted link No. one, inserted link of secondary decline cylinder action drives, the plastic bag mouth of end will be wrapped in, take in hole inside to composts or fertilisers of cultivating center in bag, then a manipulator is carried out and is vertically rotated backward, the sack that is wrapped in a plunger end is thrown off, No. one inserted link is all transferred to, No. three manipulator returns, No. one manipulator is opened also return, has completed the processing of nest sack.
  7. Full-automatic bacterium bag according to claim 6 pass bag, nest mouth, reason rod, plunger, the method of the system that frames up, it is characterized in that: when a manipulator behavior, No. two manipulators move catches away the bacterium bag being ejected, continue to move to inserted link below No. two to C direction, No. two inserted link moves downward by the rod cylinder of depositing that is covered with bacterium rod, in the process moving downward, take away a bacterium rod, and this bacterium rod is inserted in the bacterium bag centre bore of its below, carry out plunger processing, when No. two manipulator moves, the bacterium bag of plunger last time after completing ejected, be ejected bag and be successively single shape, continue to move to C direction, row's bag release system is by the bacterium bag row in its front, advance bacterium frame, bacterium rod clearing system will be put in vibrating disk, messy bacterium rod arranges thread along rear for plunger system, power drive and PLC programming Control system provide power drive for system, and the action of controlling whole pipeline system coordinates.
CN201310028222.XA 2013-01-25 2013-01-25 Full-automatic bacteria bag delivery, nesting, rod arrangement, rod insertion and framing system and full automatic bacteria bag delivery, nesting, rod arrangement, rod insertion and framing method Expired - Fee Related CN103039272B (en)

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