Asoscope degradation material and method for making
Technical field
The invention belongs to environmental protection and energy saving degradable disponsable medical instruments field, specifically a kind of asoscope degradation material and method for making.
Background technology
The clinical department of eye of Hospitals at Present asoscope used has stainless steel and other metal materials to make and with the single use asoscope of the plastic production such as modified polystyrene, ABS, the advantage of stainless steel asoscope is appearance looks elegant and firm and durable, its shortcoming is that metal asoscope system is by the multiple working procedure such as punching press, riveted joint, higher and the Reusability of price, cleaning, sterilization not only consuming time but also sterilization are difficult to kill viruses such as hepatitis B and troubling, there is the hidden danger of cross infection of disease.So people start to invent " disposable asoscope ", such as China Patent No. is " the disposable asoscope " of 94223736.6, " the disposable asoscope " of 95217820.6 and " the disposable asoscope " of 00205624.0, the petroleum-based plastics such as selection modified polystyrene make, because of low price, lightweight, be easy to carry, especially be used for stopping the advantages such as cross infection of disease and accepted by clinical gradually, but also there is many problems in plastics asoscope, such as, all need to pass through burning disposal after using, the plastics such as well-known modified polystyrene can produce a large amount of black smoke when burning, hydrogenchloride can be discharged simultaneously, poisonous and the carcinogenic substance such as Dioxins, severe contamination environment, compromise human health to move with other, the health of plant.For this reason, research and development degradation type disposable asoscope, can not only avoid using rear burning disposal completely, avoids contaminate environment again simultaneously, protection human health, but also has greatly saved the energy, not only environmental protection but also energy-conservation.But the research that up to now, at home and abroad there is no about asoscope degradation material and method for making and report.
Summary of the invention
First object of the present invention is to provide degraded type asoscope.
Second object of the present invention is to provide asoscope degradation material and method for making.
Degraded type asoscope of the present invention, is made up of degradable base material, and its composition and weight proportion are:
Degradable macromolecule major ingredient 100 parts, toughener 3-6 part;
Described polymer major ingredient is: poly(lactic acid) (PLA);
Described toughener is: EMFORCEBIO, calcium carbonate superfine powder, Concha Meretricis Seu Cyclinae powder or their mixture.
The invention provides the method for making of degraded type asoscope, step and condition as follows:
The first step: the base material good by proportioning, sends in homogenizer, rotating speed 600-800 rev/min, and mixing 5-8 minute, makes uniform base material or base material compound;
Second step: the base material that the first step is made or base material compound; respectively at 50-55 DEG C; vacuum-drying 2-6 hour, send in single screw extrusion machine, temperature controls: feeding section 65-90 DEG C; batch mixing segment 85-130 DEG C; fluxing zone 130-180 DEG C, head 100-165 DEG C, screw speed 30-60 rev/min; after dicing machine pelletizing, the pellet of obtained above-mentioned base material respectively.
3rd step: by above-mentioned base material pellet, at 50-60 DEG C, vacuum-drying 4-8 hour, stand-by;
4th step: by the pellet of above-mentioned oven dry, joins in injection moulding machine hopper, carries out the injection moulding of degraded type asoscope;
Barrel temperature is set as: opening for feed 155-165 DEG C, compression section 160-170 DEG C, metering zone 165-180 DEG C, nozzle 165-180 DEG C;
Die temperature is: 20-30 DEG C;
Injection pressure is: one-level 75, secondary 80, three grades of 50Mpa;
Injection cycle is: 50 seconds;
Dwell time is: 0 second;
Screw speed is: 180 revs/min;
After injection moulding, just can be made into degradable asoscope.
Table 1 gives asoscope biological degradation base material formula used.
Table 1
Beneficial effect: the base materials employed preferred poly(lactic acid) of degraded type asoscope provided by the invention is that material of main part and corresponding subsidiary material are formulated.Poly(lactic acid) (PLA) is one of the only a few degradable polymeric material that can be used for human body through FDA approval, there is good biocompatibility, the present invention selects with EMFORCEBIO, Concha Meretricis Seu Cyclinae powder or calcium carbonate superfine powder are auxiliary material, all belong to filling material utilized for environment protection, fully biodegradable after discarded, in addition the most important thing is, the preparation technology of biodegradation type asoscope provided by the invention is rationally detailed, its properties meets the requirement of national sector standard " YY/T0189-1994 asoscope ", therefore the asoscope that degradation material disclosed by the invention makes has good value for clinical application.
Embodiment
The formula that following examples adopt, is the formula of above-mentioned table 1.
The injection molding forming method of embodiment 1 degraded type asoscope:
The first step, vacuum-drying: by the degradable base material pellet of formula 1, formula 2 or formula 3 at 55 DEG C, vacuum-drying 4.30 hours, stand-by.
Second step, injection moulding: the degradable base material pellet of the formula 1 of oven dry, formula 2 or formula 3 is joined injection moulding machine and carries out injection moulding.
Its barrel temperature is set as: opening for feed 155 DEG C, 165 DEG C, compression section, metering zone 175 DEG C, 175 DEG C, nozzle;
Die temperature is: 40 DEG C;
Injection pressure is: first paragraph 75pa, second segment 80Mpa, the 3rd section of 50Mpa;
Injection cycle is: 50 seconds;
Dwell time is: 0 second;
Screw speed is: 180 revs/min.
Obtain the degraded type asoscope of the degradable base material adopting formula 1, formula 2 or formula 3.