CN103017989A - Container air tightness detection device and container air tightness detection method - Google Patents
Container air tightness detection device and container air tightness detection method Download PDFInfo
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- CN103017989A CN103017989A CN2012105854911A CN201210585491A CN103017989A CN 103017989 A CN103017989 A CN 103017989A CN 2012105854911 A CN2012105854911 A CN 2012105854911A CN 201210585491 A CN201210585491 A CN 201210585491A CN 103017989 A CN103017989 A CN 103017989A
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Abstract
The invention relates to the technical field of container air tightness detection, in particular to a container air tightness detection device and a container air tightness detection method. The container air tightness detection device comprises a pressing portion and a detection portion, the pressing portion comprises an air inlet pipe and a vacuum pump, an air inlet end of the air inlet pipe is hermetically connected with an air outlet of the vacuum pump, an air outlet end of the air inlet pipe is hermetically connected with a first ventilation connector, the detection portion comprises an air guide pipe and a micromanometer, an air inlet end of the air guide pipe is hermetically connected with a second ventilation connector, and an air outlet end of the air guide pipe is hermetically connected with the micromanometer. When the device is used for detection, the vacuum pump is used for pressing from a first ventilation hole of a container, and a second ventilation hole of the container is connected with the micromanometer, so that whether container air tightness meets the air tightness requirement or not is judged according to air pressure difference of the micromanometer. The container air tightness detection device has no influence on the intrinsic structure of the container, can adapt to various container use situations and is timesaving, laborsaving, simple and convenient to operate and accurate and reliable in detection result.
Description
[technical field]
The present invention relates to container impermeability detection technique field, specifically a kind of container air-tightness detection device and method.
[background technology]
Container Transport is extensively adopted by the transportation of land, sea and air, countries in the world owing to have easy to loading and unloading, delivery safety and utilization factor high.In recent years, the animals and plants product of container loading and goods (comprising wooden packing) are when passing in and out, need fumigate by the quarantine request that national governments formulate and wait the processing of quarantining, process in the technical requirement in existing Inter-fumigation of Container Cargo quarantine, the bubble-tight quality of container has directly affected the effect that stifling quarantine is processed, therefore, the impermeability that the Inter-fumigation of Container Cargo quarantine is processed loaded container has corresponding requirement, and detected set vanning impermeability quality is the key that stifling quarantine is processed.
At present, the impermeability of container is detected the domestic corresponding technology that there is no, can only whether have container and obviously run-downly judge and inspection, although there is the method for utilizing pressure steel cylinder that container is exerted pressure and detected in Australia, but this detection method uses and wastes time and energy, and is not easy to operate.Simultaneously, the container impermeability detect to need adapts to following condition: uncertainty, the container in the places such as container stacking place and port, harbour puts that the place is influential to impermeability, the container impermeability is only applicable to fumigate at that time the factors such as quarantine processing.The detection method of therefore, seeking the container impermeability is carried out practicability and effectiveness has become current problem anxious to be resolved.
[summary of the invention]
Purpose of the present invention is exactly will solve above-mentioned deficiency and a kind of container air-tightness detection device and method are provided, this pick-up unit and method have no effect to the structure of container self, can be adapted to the occasion of various use containers, and time saving and energy saving, operate very simple and conveniently, testing result accurately and reliably.
Design for achieving the above object a kind of container air-tightness detection device, comprise exert pressure part and test section, the described part of exerting pressure comprises draft tube and vacuum pump, the be tightly connected gas outlet of vacuum pump of the inlet end of described draft tube, the outlet side of the described draft tube ventilating joint one that is tightly connected, described test section comprises wireway and microbarograph, the inlet end of the described wireway ventilating joint two that is tightly connected, the outlet side of the described wireway microbarograph that is tightly connected.
Described vacuum pump, microbarograph are by the line connection control system, and described control system comprises control module, timing module and display module.
A kind of container air-tightness detection method may further comprise the steps:
1) air hole of container is processed with rubber belt sealing, the air hole one and the air hole two that are diagonal position except the chamber door of container both sides are not made encapsulation process;
2) ventilating joint one of the draft tube outlet side air hole one that is tightly connected, the ventilating joint two of the wireway inlet end air hole two that is tightly connected;
3) open vacuum pump, in container, exert pressure, observe microbarograph, when differential pressure of atmospheric pressure during greater than 250Pa, stop to exert pressure;
4) when differential pressure of atmospheric pressure is 200Pa, the beginning timing is until differential pressure of atmospheric pressure when being 100Pa, finishes timing;
5) calculate differential pressure of atmospheric pressure and drop to time spent of 100Pa from 200Pa, if the time spent greater than 10 seconds, then impermeability meets the requirements, otherwise, do not meet.
Described step 2) and the step of the gas leakage situation that detects in addition air hole one, air hole two between the step 3) respectively and between the ventilating joint one, ventilating joint two, when detecting when finding the gas leakage situation is arranged, do mending-leakage and process, until without gas leakage.
The present invention compares with prior art, novel structure, simple, be tightly connected with two air holes that the chamber door of container both sides are diagonal position respectively with the test section by the part of exerting pressure with pick-up unit, be specially and utilize vacuum pump to exert pressure from the air hole one of container, and the air hole two of container connected microbarographs, thereby the differential pressure of atmospheric pressure situation according to microbarograph, judge whether the container impermeability meets the impermeability requirement, this pick-up unit and method have no effect to the structure of container self, can be adapted to the occasion of various use containers; In addition, detection method of the present invention is not only time saving and energy saving, and operation is very simple, convenient, and testing result accurately, reliably is worthy of popularization.
[description of drawings]
Fig. 1 is structural representation of the present invention;
Among the figure: 1, draft tube 2, vacuum pump 3, container 4, wireway 5, microbarograph 6, ventilating joint 1, air hole 1, air hole 29, ventilating joint two.
[embodiment]
Further specify below below in conjunction with accompanying drawing the present invention being done:
As shown in Figure 1, the present invention includes: exert pressure part and test section, the part of exerting pressure comprises draft tube 1 and vacuum pump 2, the be tightly connected gas outlet of vacuum pump of the inlet end of draft tube, the outlet side of the draft tube ventilating joint 1 that is tightly connected, the test section comprises wireway 4 and microbarograph 5, the inlet end of the wireway ventilating joint 29 that is tightly connected, the outlet side of the wireway microbarograph that is tightly connected, vacuum pump, microbarograph are by the line connection control system, and control system comprises control module, timing module and display module.
When the device and method among the present invention is applicable to Inter-fumigation of Container Cargo quarantine processing the container impermeability is judged, its principle of work is to formulate with reference to the air-tightness detection method of Australia and standard and according to the stifling reality of work situation of China, easy and simple to handle comparatively speaking, detect accurately.Employed equipment is: vacuum pump, draft tube, microbarograph, wireway, detection syringe needle, stopwatch, double faced adhesive tape, ventilating joint, patching panel etc.
Can carry out in accordance with the following steps the bubble-tight detection of container among the present invention:
One, obviously not meeting impermeability requires: whether enter in the container, close chamber door of container, observing container body has obvious printing opacity, if container body badly broken, printing opacity is obvious, then need not detect, and can judge directly that the container impermeability is undesirable.
Two, do not belong to above-mentioned when obviously not meeting impermeability and requiring when container, its detecting step is as follows:
1) air hole of container 3 is processed with rubber belt sealing, the air hole 1 and the air hole 28 that are diagonal position except the chamber door of container both sides are not made encapsulation process, namely do not make encapsulation process near chamber door of container left side air hole one with away from chamber door of container right side air hole two;
2) ventilating joint one of the draft tube outlet side air hole one that is tightly connected, the ventilating joint two of the wireway inlet end air hole two that is tightly connected;
3) open vacuum pump, in container, exert pressure, observe microbarograph, when differential pressure of atmospheric pressure during greater than 250Pa, stop to exert pressure, close close vacuum pump valve, cut off the electricity supply;
4) when differential pressure of atmospheric pressure is 200Pa, begin timing with stopwatch, until differential pressure of atmospheric pressure when dropping to 100Pa, finishes timing;
5) calculate differential pressure of atmospheric pressure and drop to time spent of 100Pa from 200Pa, if the time spent greater than 10 seconds, then impermeability meets the requirements, otherwise, do not meet.
In the above detection method, draft tube, wireway are tightly connected by the air hole of ventilating joint and container respectively, during connection, be stained with double faced adhesive tape around at first ventilating joint being contacted with air hole, two hooks of ventilating joint are inserted the air hole middle and upper part, so that hook down, again hook is strained, square shaped guide head, caulking gum sheet and square steel sheet are shifted bottommost onto, then rotary screw slowly, until ventilating joint be held on the air hole till (can not too exert oneself during rotation, the dynamics of button is moderate, otherwise air hole might be pulled open); Step 2) and detect in addition between air hole one, air hole two and ventilating joint one, the ventilating joint two step of gas leakage situation between the step 3), when detecting when finding the gas leakage situation is arranged, do mending-leakage and process, until without gas leakage; After detecting end, keep equipment Gui Ku well.
The present invention is not subjected to the restriction of above-mentioned embodiment, and other any do not deviate from change, the modification done under Spirit Essence of the present invention and the principle, substitutes, combination, simplify, and all should be the substitute mode of equivalence, is included within protection scope of the present invention.
Claims (4)
1. container air-tightness detection device, it is characterized in that: comprise exert pressure part and test section, the described part of exerting pressure comprises draft tube and vacuum pump, the be tightly connected gas outlet of vacuum pump of the inlet end of described draft tube, the outlet side of the described draft tube ventilating joint one that is tightly connected, described test section comprises wireway and microbarograph, the inlet end of the described wireway ventilating joint two that is tightly connected, the outlet side of the described wireway microbarograph that is tightly connected.
2. pick-up unit as claimed in claim 1 is characterized in that: described vacuum pump, microbarograph are by the line connection control system, and described control system comprises control module, timing module and display module.
3. a detection method of utilizing claim 1 is characterized in that, may further comprise the steps:
1) air hole of container is processed with rubber belt sealing, the air hole one and the air hole two that are diagonal position except the chamber door of container both sides are not made encapsulation process;
2) ventilating joint one of the draft tube outlet side air hole one that is tightly connected, the ventilating joint two of the wireway inlet end air hole two that is tightly connected;
3) open vacuum pump, in container, exert pressure, observe microbarograph, when differential pressure of atmospheric pressure during greater than 250Pa, stop to exert pressure;
4) when differential pressure of atmospheric pressure is 200Pa, the beginning timing is until differential pressure of atmospheric pressure when being 100Pa, finishes timing;
5) calculate differential pressure of atmospheric pressure and drop to time spent of 100Pa from 200Pa, if the time spent greater than 10 seconds, then impermeability meets the requirements, otherwise, do not meet.
4. detection method as claimed in claim 3, described step 2) and the step of the gas leakage situation that detects in addition air hole one, air hole two between the step 3) respectively and between the ventilating joint one, ventilating joint two it is characterized in that:, when detection is found the gas leakage situation is arranged, do mending-leakage and process, until without gas leakage.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103424234A (en) * | 2013-08-26 | 2013-12-04 | 江阴金杯安琪乐器有限公司 | Air-tightness detecting device of body of accordion |
CN104316275A (en) * | 2014-10-17 | 2015-01-28 | 博迈科海洋工程股份有限公司 | Detection method of airtight leakage points of large electrical module container |
CN111238744A (en) * | 2020-02-13 | 2020-06-05 | 雅化锂业(雅安)有限公司 | Method for detecting air tightness of air storage tank |
CN112219098A (en) * | 2018-04-11 | 2021-01-12 | 开利公司 | Pressure controlled cargo container for controlled atmosphere applications |
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CN102518948A (en) * | 2011-12-28 | 2012-06-27 | 常州大学 | Device and method for detecting combustible gas leakage |
CN202471374U (en) * | 2011-12-31 | 2012-10-03 | 凯迈(洛阳)气源有限公司 | Multifunctional airtightness detection apparatus |
CN202994401U (en) * | 2012-12-28 | 2013-06-12 | 周鄂飞 | Airtight detecting device for container |
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US20080072660A1 (en) * | 2006-09-26 | 2008-03-27 | Thomas Alan E | Machine for pressure testing container |
US20110283777A1 (en) * | 2010-05-18 | 2011-11-24 | Chrissis Jeffrey T | Portable automotive leak detector |
CN102518948A (en) * | 2011-12-28 | 2012-06-27 | 常州大学 | Device and method for detecting combustible gas leakage |
CN202471374U (en) * | 2011-12-31 | 2012-10-03 | 凯迈(洛阳)气源有限公司 | Multifunctional airtightness detection apparatus |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103424234A (en) * | 2013-08-26 | 2013-12-04 | 江阴金杯安琪乐器有限公司 | Air-tightness detecting device of body of accordion |
CN104316275A (en) * | 2014-10-17 | 2015-01-28 | 博迈科海洋工程股份有限公司 | Detection method of airtight leakage points of large electrical module container |
CN104316275B (en) * | 2014-10-17 | 2018-12-11 | 博迈科海洋工程股份有限公司 | The airtight leak source detection method of large electric module container |
CN112219098A (en) * | 2018-04-11 | 2021-01-12 | 开利公司 | Pressure controlled cargo container for controlled atmosphere applications |
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CN112219098B (en) * | 2018-04-11 | 2024-02-09 | 开利公司 | Pressure controlled cargo container for controlled atmosphere applications |
CN111238744A (en) * | 2020-02-13 | 2020-06-05 | 雅化锂业(雅安)有限公司 | Method for detecting air tightness of air storage tank |
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Application publication date: 20130403 |