[summary of the invention]
The object of the invention is to be to provide a kind of BaTiO
3base lead-free X 8 R type ceramic capacitor dielectric material and preparation method thereof, the X8R type ceramic capacitor material making by the inventive method, not only preparation technology is simple, the cost of material is low, and there is, good temperature stability large compared with high specific inductivity, low dielectric loss, body resistivity, likely become and substitute lead base stupalith and become the laminated ceramic capacitor excellent important candidate material of holding concurrently technically and economically.
For achieving the above object, the present invention takes following technical scheme:
A kind of BaTiO
3the preparation method of base lead-free X 8 R type ceramic capacitor dielectric material, comprises the steps:
Step 1: preparation BaTiO
3, Bi
0.5k
0.5tiO
3and BaNb
2o
6standby; According to mol ratio, 1:1 takes BaCO
3and TiO
2be mixed to form mixture A; According to mol ratio, 1:1:4 takes Bi
2o
3, K
2cO
3and TiO
2be mixed to form mixture B; According to mol ratio, 1:1 takes BaCO
3and Nb
2o
5be mixed to form mixture C;
Step 2: get mixture A, B, C, respectively with zirconium ballstone and deionized water, according to mass ratio, be to carry out successively after ball milling, oven dry, briquetting after 1:1:1 mixes, be placed in retort furnace respectively at 1150 ℃ of insulations 2 hours, 950 ℃ are incubated 3 hours, 1000 ℃ are incubated 2 hours, form respectively the BaTiO of pure phase
3, Bi
0.5k
0.5tiO
3and BaNb
2o
6powder, standby;
Step 3: with pure phase BaTiO
3ratio is 90mol%, pure phase Bi
0.5k
0.5tiO
3ratio is for being 10mol% meter, after mixing, form mixture D, getting mixture D and zirconium ballstone and deionized water, is 1:1 according to mass ratio: after 1 mixing, carry out successively after ball milling, oven dry, briquetting, be placed in retort furnace and form principal crystalline phase Ba in 1100 ℃ of insulations pre-burning in 2 hours
0.9(Bi
0.5k
0.5)
0.1tiO
3powder, standby;
Step 4: with principal crystalline phase Ba
0.9(Bi
0.5k
0.5)
0.1tiO
3with pure phase BaNb
2o
6powder is 1mol meter altogether, according to molar content, takes 1~4mol%BaNb
2o
6powder, is added into Ba
0.9(Bi
0.5k
0.5)
0.1tiO
3middle formation is prepared burden entirely;
Step 5: getting respectively full batching and zirconium ballstone and deionized water that step 4 obtains, is to carry out successively ball milling, oven dry, granulation, sieve after 1:1:1 mixes according to mass ratio, forms granulation material;
Step 6: step 5 gained granulation material is made to sample under the pressure of 120MPa, then, be placed in the inherent high temperature box furnace of aluminum oxide saggar take zirconium white as backing plate, with 2 ℃/min, be warming up to 500 ℃ of insulation 60min, while being warming up to 1220~1250 ℃ with 5 ℃/min, be incubated 3 hours, afterwards, with 5 ℃/min, be cooled to after 500 ℃, cool to room temperature with the furnace;
Step 7: after polishing, the sample that sinters of cleaning step six, evenly apply silver electrode paste at sample tow sides, in 600 ℃ of sintering 20 minutes, obtain BaTiO
3base X8R type ceramic capacitor material sample.
As the preferred embodiment of the invention, in step 5, Ball-milling Time is 4 hours.
As the preferred embodiment of the invention, in step 5, after full batching, zirconium ballstone and deionized water mixing, ball milling, oven dry, form and dry material, the tackiness agent that is 4~6% by mass concentration is added into and wherein carries out granulation, tackiness agent accounts for dries 8~10% of material quality, crosses respectively 40 orders and 80 mesh sieves and gets middle material.
As the preferred embodiment of the invention, described tackiness agent is polyvinyl alcohol water solution.
As the preferred embodiment of the invention, the BaNb taking according to molar content in step 4
2o
6powder amount is 1mol%, 2mol%, 3mol% and 4mol%.
BaTiO prepared by the inventive method
3base lead-free X 8 R type ceramic capacitor dielectric material, major ingredient is BaTiO
3and Bi
0.5k
0.5tiO
3, its mol ratio is 9:1, the synthetic principal crystalline phase of pre-burning after mixing, and auxiliary material is BaNb
2o
6; Major ingredient and auxiliary material are mixed to form full batching; Wherein, according to molar percentage meter, BaNb
2o
6account for 1~4mol% of full batching.
BaTiO prepared by the inventive method
3base lead-free X 8 R type ceramic capacitor dielectric material, its formula is (1-x) Ba
0.9(Bi
0.5k
0.5)
0.1tiO
3+ xBaNb
2o
6, wherein x=0.01~0.04, x is molar percentage.
A kind of BaTiO
3base lead-free X 8 R type ceramic capacitor dielectric material, its formula is (1-x) Ba
0.9(Bi
0.5k
0.5)
0.1tiO
3+ xBaNb
2o
6, wherein x=0.01~0.04, x is molar percentage.
As the preferred embodiment of the invention, x=0.01,0.02,0.03 or 0.04.
BaTiO of the present invention
3base lead-free X 8 R type ceramic capacitor dielectric material and preparation method thereof, at least has the following advantages: 1. adopt conventional solid-state method preparation, technical maturity, is applicable to industrialization and produces.2. adopt Bi
0.5k
0.5tiO
3and BaNb
2o
6carry out codoped, realize the disperse phase transformation that electricity price compensation is conducive to realize barium titanate ceramics.3. not only preparation technology is simple for the lead-free X 8 R type ceramic capacitor dielectric material that prepared by the inventive method, the cost of material is low, and have compared with high specific inductivity, low dielectric loss, body resistivity is large, temperature stability good, to substituting lead base stupalith, becomes the laminated ceramic capacitor excellent important candidate material of holding concurrently technically and economically.
[embodiment]
BaTiO of the present invention
3the preparation method of base lead-free X 8 R type ceramic capacitor dielectric material, specific as follows:
Embodiment 1:
BaTiO of the present invention
3basic ring is protected temperature-stable X8R type ceramic capacitor dielectric material, and its formula is (1-x) Ba
0.9(Bi
0.5k
0.5)
0.1tiO
3+ xBaNb
2o
6, wherein x=0.01(molar percentage).
Step 1: preparation BaTiO
3, Bi
0.5k
0.5tiO
3and BaNb
2o
6standby.According to mol ratio, 1:1 takes BaCO
3and TiO
2be mixed to form mixture A; According to mol ratio, 1:1:4 takes Bi
2o
3, K
2cO
3and TiO
2be mixed to form mixture B; According to mol ratio, 1:1 takes BaCO
3and Nb
2o
5be mixed to form mixture C.
Step 2: get mixture A, B, C, respectively with zirconium ballstone and deionized water, according to mass ratio, be 1:1: after 1 mixing, carry out successively after ball milling, oven dry, briquetting, be placed in retort furnace respectively at 1150 ℃ of insulations 2 hours, 950 ℃ are incubated 3 hours, 1000 ℃ are incubated 2 hours, form respectively the BaTiO of pure phase
3, Bi
0.5k
0.5tiO
3and BaNb
2o
6powder, standby;
Step 3: with pure phase BaTiO
3ratio is 90mol%, pure phase Bi
0.5k
0.5tiO
3ratio is 10mol% meter, after mixing, forms mixture D, gets mixture D and zirconium ballstone and deionized water, is 1: 1:1 carries out after ball milling, oven dry, briquetting after mixing successively according to mass ratio, is placed in retort furnace and forms principal crystalline phase Ba in 1100 ℃ of insulations pre-burning in 2 hours
0.9(Bi
0.5k
0.5)
0.1tiO
3powder, standby;
Step 4: with principal crystalline phase Ba
0.9(Bi
0.5k
0.5)
0.1tiO
3with pure phase BaNb
2o
6powder is 1mol meter altogether, according to molar content, takes 1mol%BaNb
2o
6powder, is added into Ba
0.9(Bi
0.5k
0.5)
0.1tiO
3middle formation is prepared burden entirely;
Step 5: getting respectively full batching and zirconium ballstone and deionized water that step 4 obtains, is to carry out successively ball milling, oven dry, granulation, sieve after 1:1:1 mixes according to mass ratio, forms granulation material;
Step 6: step 5 gained granulation material is made to sample under the pressure of 120MPa, then, be placed in the inherent high temperature box furnace of aluminum oxide saggar take zirconium white as backing plate, with 2 ℃/min, be warming up to 500 ℃ of insulation 60min, while being warming up to 1250 ℃ with 5 ℃/min, be incubated 3 hours, afterwards, with 5 ℃/min, be cooled to after 500 ℃, cool to room temperature with the furnace;
Step 7: after polishing, the sample that sinters of cleaning step six, evenly apply silver electrode paste at sample tow sides, in 600 ℃ of sintering 20 minutes, obtain BaTiO
3base lead-free X 8 R type ceramic capacitor material sample.
Embodiment 2:
BaTiO of the present invention
3basic ring is protected temperature-stable X8R type ceramic capacitor dielectric material, and its formula is (1-x) Ba
0.9(Bi
0.5k
0.5)
0.1tiO
3+ xBaNb
2o
6, wherein x=0.02(molar percentage);
Step 1: preparation BaTiO
3, Bi
0.5k
0.5tiO
3and BaNb
2o
6standby.According to mol ratio, 1:1 takes BaCO
3and TiO
2be mixed to form mixture A; According to mol ratio, 1:1:4 takes Bi
2o
3, K
2cO
3and TiO
2be mixed to form mixture B; According to mol ratio, 1:1 takes BaCO
3and Nb
2o
5be mixed to form mixture C.
Step 2: get mixture A, B, C, respectively with zirconium ballstone and deionized water, according to mass ratio, be to carry out successively after ball milling, oven dry, briquetting after 1:1:1 mixes, be placed in retort furnace respectively at 1150 ℃ of insulations 2 hours, 950 ℃ are incubated 3 hours, 1000 ℃ are incubated 2 hours, form respectively the BaTiO of pure phase
3, Bi
0.5k
0.5tiO
3and BaNb
2o
6powder, standby;
Step 3: with pure phase BaTiO
3ratio is 90mol%, pure phase Bi
0.5k
0.5tiO
3ratio is 10%mol meter, after mixing, forms mixture D, gets mixture D and zirconium ballstone and deionized water, according to mass ratio, is to carry out successively after ball milling, oven dry, briquetting after 1:1:1 mixes, and is placed in retort furnace and forms principal crystalline phase Ba in 1100 ℃ of insulations pre-burning in 2 hours
0.9(Bi
0.5k
0.5)
0.1tiO
3powder, standby;
Step 4: with principal crystalline phase Ba
0.9(Bi
0.5k
0.5)
0.1tiO
3with pure phase BaNb
2o
6powder is 1mol meter altogether, according to molar content, takes 2mol%BaNb
2o
6powder, is added into Ba
0.9(Bi
0.5k
0.5)
0.1tiO
3middle formation is prepared burden entirely;
Step 5: getting respectively full batching and zirconium ballstone and deionized water that step 4 obtains, is 1 according to mass ratio: 1:1 carries out successively ball milling, oven dry, granulation after mixing, sieves, and forms granulation material;
Step 6: step 5 gained granulation material is made to sample under the pressure of 120MPa, then, be placed in the inherent high temperature box furnace of aluminum oxide saggar take zirconium white as backing plate, with 2 ℃/min, be warming up to 500 ℃ of insulation 60min, while being warming up to 1240 ℃ with 5 ℃/min, be incubated 3 hours, afterwards, with 5 ℃/min, be cooled to after 500 ℃, cool to room temperature with the furnace;
Step 7: after polishing, the sample that sinters of cleaning step six, evenly apply silver electrode paste at sample tow sides, in 600 ℃ of sintering 20 minutes, obtain BaTiO
3base lead-free X 8 R type ceramic capacitor material sample.
Embodiment 3:
BaTiO of the present invention
3basic ring is protected temperature-stable X8R type ceramic capacitor dielectric material, and its formula is (1-x) Ba
0.9(Bi
0.5k
0.5)
0.1tiO
3+ xBaNb
2o
6, wherein x=0.03(molar percentage);
Step 1: preparation BaTiO
3, Bi
0.5k
0.5tiO
3and BaNb
2o
6standby.According to mol ratio, 1:1 takes BaCO
3and TiO
2be mixed to form mixture A; According to mol ratio, 1:1:4 takes Bi
2o
3, K
2cO
3and TiO
2be mixed to form mixture B; According to mol ratio, 1:1 takes BaCO
3and Nb
2o
5be mixed to form mixture C.
Step 2: get mixture A, B, C, respectively with zirconium ballstone and deionized water, according to mass ratio, be to carry out successively after ball milling, oven dry, briquetting after 1:1:1 mixes, be placed in retort furnace respectively at 1150 ℃ of insulations 2 hours, 950 ℃ are incubated 3 hours, 1000 ℃ are incubated 2 hours, form respectively the BaTiO of pure phase
3, Bi
0.5k
0.5tiO
3and BaNb
2o
6powder, standby;
Step 3: with pure phase BaTiO
3ratio is 90mol%, pure phase Bi
0.5k
0.5tiO
3ratio is 10%mol meter, after mixing, forms mixture D, gets mixture D and zirconium ballstone and deionized water, according to mass ratio, is to carry out successively after ball milling, oven dry, briquetting after 1:1:1 mixes, and is placed in retort furnace and forms principal crystalline phase Ba in 1100 ℃ of insulations pre-burning in 2 hours
0.9(Bi
0.5k
0.5)
0.1tiO
3powder, standby;
Step 4: with principal crystalline phase Ba
0.9(Bi
0.5k
0.5)
0.1tiO
3with pure phase BaNb
2o
6powder is 1mol meter altogether, according to molar content, takes 3mol%BaNb
2o
6powder, is added into Ba
0.9(Bi
0.5k
0.5)
0.1tiO
3middle formation is prepared burden entirely;
Step 5: getting respectively full batching and zirconium ballstone and deionized water that step 4 obtains, is 1 according to mass ratio: 1:1 carries out successively ball milling, oven dry, granulation after mixing, sieves, and forms granulation material;
Step 6: step 5 gained granulation material is made to sample under the pressure of 120MPa, then, be placed in the inherent high temperature box furnace of aluminum oxide saggar take zirconium white as backing plate, with 2 ℃/min, be warming up to 500 ℃ of insulation 60min, while being warming up to 1230 ℃ with 5 ℃/min, be incubated 3 hours, afterwards, with 5 ℃/min, be cooled to after 500 ℃, cool to room temperature with the furnace;
Step 7: after polishing, the sample that sinters of cleaning step six, evenly apply silver electrode paste at sample tow sides, in 600 ℃ of sintering 20 minutes, obtain BaTiO
3base lead-free X 8 R type ceramic capacitor material sample.
Embodiment 4:
BaTiO of the present invention
3basic ring is protected temperature-stable X8R type ceramic capacitor dielectric material, and its formula is (1-x) Ba
0.9(Bi
0.5k
0.5)
0.1tiO
3+ xBaNb
2o
6, wherein x=0.04(molar percentage);
Step 1: preparation BaTiO
3, Bi
0.5k
0.5tiO
3and BaNb
2o
6standby.According to mol ratio, take BaCO at 1: 1
3and TiO
2be mixed to form mixture A; According to mol ratio, 1:1:4 takes Bi
2o
3, K
2cO
3and TiO
2be mixed to form mixture B; According to mol ratio, 1:1 takes BaCO
3and Nb
2o
5be mixed to form mixture C.
Step 2: get mixture A, B, C, respectively with zirconium ballstone and deionized water, according to mass ratio, be to carry out successively after ball milling, oven dry, briquetting after 1:1:1 mixes, be placed in retort furnace respectively at 1150 ℃ of insulations 2 hours, 950 ℃ are incubated 3 hours, 1000 ℃ are incubated 2 hours, form respectively the BaTiO of pure phase
3, Bi
0.5k
0.5tiO
3and BaNb
2o
6powder, standby;
Step 3: with pure phase BaTiO
3ratio is 90mol%, pure phase Bi
0.5k
0.5tiO
3ratio is 10%mol meter, after mixing, forms mixture D, gets mixture D and zirconium ballstone and deionized water, according to mass ratio, is to carry out successively after ball milling, oven dry, briquetting after 1:1:1 mixes, and is placed in retort furnace and forms principal crystalline phase Ba in 1100 ℃ of insulations pre-burning in 2 hours
0.9(Bi
0.5k
0.5)
0.1tiO
3powder, standby;
Step 4: with principal crystalline phase Ba
0.9(Bi
0.5k
0.5)
0.1tiO
3with pure phase BaNb
2o
6powder is 1mol meter altogether, according to molar content, takes 4mol%BaNb
2o
6powder, is added into Ba
0.9(Bi
0.5k
0.5)
0.1tiO
3middle formation is prepared burden entirely;
Step 5: getting respectively full batching and zirconium ballstone and deionized water that step 4 obtains, is 1 according to mass ratio: 1:1 carries out successively ball milling, oven dry, granulation after mixing, sieves, and forms granulation material;
Step 6: step 5 gained granulation material is made to sample under the pressure of 120MPa, then, be placed in the inherent high temperature box furnace of aluminum oxide saggar take zirconium white as backing plate, with 2 ℃/min, be warming up to 500 ℃ of insulation 60min, while being warming up to 1220 ℃ with 5 ℃/min, be incubated 3 hours, afterwards, with 5 ℃/min, be cooled to after 500 ℃, cool to room temperature with the furnace;
Step 7: after polishing, the sample that sinters of cleaning step six, evenly apply silver electrode paste at sample tow sides, in 600 ℃ of sintering 20 minutes, obtain BaTiO
3base lead-free X 8 R type ceramic capacitor material sample.
Refer to shown in Fig. 1 to Fig. 8, dielectric properties tests shows: embodiment 1 to embodiment 4 prepared ceramic medium material all meet EIA X8R standard (55 ℃~+ 150 ℃, △ C/C
20 ℃≤ ± 15%), concrete parameters is as shown in table 1.
The dielectric properties test data (1kHz) of ceramics sample prepared by table 1 embodiment 1-4
By doping K
0.5bi
0.5tiO
3, and and BaTiO
3form sosoloid, can effectively improve Curie temperature, Curie peak is moved to high temperature direction, can also reduce sintering temperature; Along with BaNb
2o
6the increase of content, can make grain refining, and this is because Nb
5+at BaTiO
3in solid solubility limited, and the diffuser efficiency in crystal grain is extremely low, therefore, if Nb
5+content when more, part can be enriched in crystal boundary, can effectively suppress the growth of crystal grain, makes grain formation stable nucleocapsid structure.Meanwhile, form the fluctuating of micro components, composition fluctuation theory proposes based on compound ion stochastic distribution phenomenon.Think that different ions such as occupies at random at the isomorphous position, produce the different microcell of microscopic concentration and integral macroscopic concentration, form different microcell and there is slightly different Curie temperature, in macroscopic view, produce the transition temperature area of broadening, even if the average component of microcell is identical, also may form because cell configuration is different the different microcell of structure, thereby produce disperse phase transformation.By adulterating or changing the scantlings of the structure of crystal grain, can make the Curie temperature of ferroelectric ceramic(s) change, the specific inductivity of peak value both sides rises, the warm curve that is situated between becomes more extensive, smooth, this by adulterating or changing crystalline-granular texture size and improve the effect of the temperature stability of ceramic dielectric constant, be called broadening effect.The barium titanate-based lead-free X8R type ceramic capacitor dielectric material that the present invention is prepared, not only preparation technology is simple, the cost of material is low, and have compared with high specific inductivity, low dielectric loss, body resistivity is large, temperature stability is good, being expected to substitute lead base stupalith becomes laminated ceramic capacitor one of the excellent important candidate material of holding concurrently technically and economically.