CN103010643B - Tobacco box elevated warehouse system capable of automatically adding and removing cover and cover adding and removing method thereof - Google Patents
Tobacco box elevated warehouse system capable of automatically adding and removing cover and cover adding and removing method thereof Download PDFInfo
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- CN103010643B CN103010643B CN201310004234.9A CN201310004234A CN103010643B CN 103010643 B CN103010643 B CN 103010643B CN 201310004234 A CN201310004234 A CN 201310004234A CN 103010643 B CN103010643 B CN 103010643B
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Abstract
The invention discloses a tobacco box elevated warehouse system capable of automatically adding and removing a cover. The system comprises an elevated warehouse for accommodating tobacco boxes and box cover stacks, a transfer conveying rail for transferring the tobacco boxes to be charged in and discharged from the warehouse, a first sensor for sensing whether the tobacco boxes on the transfer conveying rail have box covers, a stacker for transferring the tobacco boxes between the elevated warehouse and the transfer conveying rail, a cache region for temporarily stacking the box covers, a second sensor for sensing the number of the box covers in the cache region, a portal frame spanned above the transfer conveying rail and the cache region, a manipulator moving along the portal frame for implementing the adding and removing operation for the tobacco boxes on the transfer conveying rail and taking and storing the box covers in the cache region, and a control system for controlling the actions of the manipulator and the stacker. The invention further comprises a cover adding and removing method based on the elevated warehouse system. The system and the method largely improve the cover adding and removing efficiency of the tobacco boxes, and simplify the cover adding and removing flow.
Description
Technical field
The present invention relates to production of cigarettes processing and manufacturing field, be specifically related to a kind of can automatically add lid tobacco shred box shelf magazine system and add the method for lid.
Background technology
Pipe tobacco is that tobacco leaf forms after processing, and different according to the place of production, the taste of cigarette is also very different. the pipe tobacco of finished cigarettes is mainly become to be grouped into by cut tobacco, stem and tobacco flake etc.
The cigarette of the different trades mark of different cultivars is used different types of pipe tobacco, in production of cigarettes manufacture field, need to preserve pipe tobacco.
Application publication number be CN102715651A Chinese disclosure of the invention a kind of method of utilizing container-type storage cabinet to store tobacco leaf pipe tobacco.Between scrap prodn. line and shelf magazine, lay track, logistic car is set on track, container-type storage cabinet is positioned on logistic car, logistic car drives container-type storage cabinet to arrive after scrap prodn. line, the tobacco leaf pipe tobacco applying after fragrant sugar material is put into container-type storage cabinet, then seal, then by logistic car, container-type is stored up to cabinet and be carried to shelf magazine and store.
Utilize tobacco shred box storage pipe tobacco, more flexible, when needs are changed cigarette kind, quick-replaceable rapidly.For fear of foreign matter, drop into tobacco shred box, need to add case lid to tobacco shred box, during use, during pipe tobacco, need again tobacco shred box to remove case lid.
Granted publication number for the Chinese utility model of CN202283994U discloses a kind of tobacco shred box sealing machine, comprises frame, and frame is provided with smoke box storehouse, smoke box opening mechanism, bellows mechanism, send draw box mechanism and joint sealing mechanism.Can be completely achieved automatically the opening of smoke box, fold, joint sealing, conveying, solved in prior art the labour intensity bringing with manually opening smoke box, fold, joint sealing large, problem that inefficiency etc. are not enough.
Generally, pipe tobacco is placed in tobacco shred box and is stored in shelf magazine, shelf magazine produces outbound task according to artificial input or default, tobacco shred box is delivered to needed position, the order that also can produce according to system, according to kind, the quantity of the needed tobacco shred box in a certain position, to this position, transmit tobacco shred box continuously, until complete order.
In prior art, between pipe tobacco vanning and automatic warehousing process, arrange and automatically add cover process, after automatic withdrawing technique, increase and automatically remove cover process.The travel line of general case lid arranges two, article one, for case lid, go out shelf magazine, article one, for case lid, return shelf magazine, in order to guarantee the continuity of production process, avoid the obstruction of travel line, need to arrange longer case lid cache lines, limited to a great extent the alerting ability of production scheduling, the flow process of using warehouse-in is more complicated, meanwhile, has greatly increased the demand to space.
In order to simplify adding of tobacco shred box, cover flow process, improve the efficiency of production of cigarettes processing, a kind of tobacco shred box shelf magazine system that can automatically add lid need to be provided, realize the automated production that tobacco shred box adds lid.
Summary of the invention
The invention provides a kind of tobacco shred box shelf magazine system and tobacco shred box based on this shelf magazine system that can automatically add lid and add the method for lid, can greatly improve the task amount that tobacco shred box adds lid, improving adding of tobacco shred box covers efficiency, simplified to add and covered flow process, tobacco shred box shelf magazine system architecture is compacter, and floor area reduces greatly.
The tobacco shred box shelf magazine system that can automatically add lid, comprising:
Shelf magazine, for holding tobacco shred box and case lid buttress;
Transfer transmits rail, for passing on the tobacco shred box of warehouse-in;
Whether first sensor, transmit tobacco shred box on rail with case lid for responding to described transfer;
Piler transmits tobacco shred box between described shelf magazine and transfer transmission rail;
Buffer area, for deposit stacked case lid temporarily;
The second sensor, for responding to the case lid quantity in described buffer area;
Portal frame, is crossed on the top that described transfer transmits rail and buffer area;
Manipulator, moves along described portal frame, adds, goes case lid operation, and take, put case lid at described buffer area place for tobacco shred box transfer being transmitted on rail;
Control system, for control piler according to production ordering, carry out the operation of tobacco shred box discrepancy shelf magazine, also for tobacco shred box transfer being transmitted on rail according to the signal control machinery hand of first sensor, add, go lid operation, also for transmit case lid buttress between buffer area and shelf magazine according to the signal control piler of the second sensor.
In described shelf magazine, deposit tobacco shred box and case lid buttress, stored tobacco shred box is all added with case lid, when tobacco shred box need to be put in storage, first by transfer car(buggy), be sent to transfer and transmit rail, whether first sensor induction needs the tobacco shred box of warehouse-in with case lid, if with case lid, control system instruction piler is conveyed into this tobacco shred box in shelf magazine; If there is no case lid, control system instruction manipulator picks up case lid from buffer area, and tobacco shred box is added to case lid operation.
If first sensor senses the tobacco shred box that will enter shelf magazine, there is no case lid, and manipulator just goes case lid operation to another tobacco shred box, manipulator also can directly add to picked up case lid on this tobacco shred box, and needn't pick up case lid from buffer area.
The second sensor is for responding to the case lid quantity in buffer area, if the case lid quantity of buffer area is less than setting value, control system instruction piler takes out case lid from shelf magazine; If the case lid quantity of buffer area is greater than setting value, control system instruction piler is put into shelf magazine by the case lid of buffer area.
When control system instruction manipulator adds case lid and goes case lid operation, for the tobacco shred box of turnover shelf magazine, the tobacco shred box that first arrives assigned address first operates, and priority allocation is gone case lid operation.
As preferably, described manipulator comprises:
Mobile base with described portal frame bearing fit;
Be arranged on the mechanical arm on described Mobile base;
The carriage being rotationally connected with the swinging end of described mechanical arm;
Be arranged on the flexible clamping plate of four jiaos of described carriages;
Be arranged in described carriage bottom surface for adsorbing the vacuum cup of case lid.
Be provided with a plurality of manipulators, different manipulators is administered different work areas, and when a certain manipulator et out of order, the work that other manipulator of control system instruction is taken over this manipulator, guarantees the stable of whole tobacco shred box shelf magazine system operation.
Each manipulator control according to self processing capacity and tobacco shred box go out warehouse-in flow control respective regions in the adding case lid and go depositing and picking up of case lid operation and case lid of tobacco shred box, if wherein there is manipulator to break down, remaining manipulator can be taken over needed operation.
In the time of need to adding case lid or go case lid operation, described mechanical arm slides into correct position along portal frame, the swinging end of described mechanical arm declines at a high speed, after the certain distance of case lid top, open flexible clamping plate, vacuum cup is opened blowing function, purge sucker, guarantee vacuum cup position free from dust, can draw case lid, the swinging end of mechanical arm continues low speed and declines, vacuum cup contacts and draws case lid, the degree of vacuum of vacuum cup arrives after setting value, mechanical arm promotes case lid to certain altitude, telescopic clamp plate holder is held case lid, vacuum cup destroys vacuum and discharges case lid, flexible clamping plate are adjusted case lid position, vacuum cup is set up vacuum again, complete picking up case lid, while discharging case lid, mechanical arm slides into correct position along portal frame, and flexible clamping plate and vacuum cup discharge case lid.
As preferably, described flexible clamping plate are four and mutually link by drive disk assembly, and described carriage is provided with for driving the driving cylinder of flexible clamping plate.
Drive four flexible clamping plate of the mutual interlock of air cylinder driven jointly to move, complete the clamping to case lid, case lid is imposed to uniform Clamping force, avoid case lid in clamping process, to occur tilting.
Described buffer area is fixedly buffer area of at least one dynamic buffering district and at least one, described control system also for according to the signal control machinery hand of the second sensor in corresponding dynamic buffering district or fixedly buffer area pick and place case lid.
Dynamic buffering district and fixedly buffer area be all for placing case lid, and the second sensor is for responding to the quantity of case lid in fixedly buffer area and dynamic buffering district.
The accuracy when accuracy of position and manipulator pick up case lid when guaranteeing that case lid is placed, case lid is all placed on the case lid pallet of customization, four jiaos of vertically-arranged limited location angle bar of case lid pallet, can guarantee that pallet does not tilt in transportation or scope that inclined degree allows in error in.
Fixedly buffer area does not all enter the replacement that shelf magazine carries out case lid pallet when case lid pallet is expired or be empty.
While placing case lid, when fixedly the case lid quantity of buffer area is less than setting value, case lid is placed on to fixedly buffer area; When the case lid quantity of fixing buffer area is during more than setting value, case lid is placed on to dynamic buffering district.While picking up case lid, if fixedly the case lid quantity of buffer area is more than setting value, from fixing buffer area, pick up case lid; If fixedly the case lid quantity of buffer area is less than setting value, from dynamic buffer area, pick up case lid.
As preferably, described the second sensor is some groups, and each dynamic buffering district and fixedly buffer area are all corresponding is provided with one group, has four sensors and arranges from top to bottom in every group, is respectively:
Top sensor, for surveying and sending completely signal of case lid to control system;
The second top sensor, for surveying and sending case lid to control system and will expire signal;
The second bottom sensor, for surveying and sending case lid to control system and will use up signal;
Bottom sensor, for surveying and sending case lid to control system and use up signal.
Each dynamic buffering district and fixedly buffer area are respectively equipped with the second sensor, for responding to the quantity of case lid in respective regions, and send corresponding signal to control system, control system selects according to this signal control machinery picking placement and the pick-up operation that different buffer areas carries out case lid.
Fixedly the operation of buffer area is as follows: top sensor is sent signal to control system after sensing that case lid is full, and control system instruction manipulator is no longer to fixing buffer area placement case lid; Bottom sensor senses when case lid is empty, and to control system, send signal, control system instruction manipulator no longer picks up the fixedly case lid of buffer area.
The operation in dynamic buffering district is as follows: top sensor is sent signal to control system after sensing that case lid is full, and control system instruction piler is sent into case lid in shelf magazine, and supplements an empty van covered tray; Bottom sensor is sent signal to control system after sensing that case lid has been used up, and control system instruction piler is sent into empty van covered tray in shelf magazine, and from shelf magazine, takes out trunkful covered tray.When piler is taked described operation, when control system system directive piler carries out described operation, first, according to the warehousing quantity that goes out of tobacco shred box in the time period of current setting, judge that shelf magazine is in busy or idle condition, if be in idle condition, instruction piler carries out corresponding operating, if in busy condition, temporarily stop piler sending corresponding operation signal.
The present invention also provides a kind of tobacco shred box of coming in and going out during shelf magazine to add the method for lid, when tobacco shred box goes out shelf magazine, piler picks up corresponding tobacco shred box according to the instruction of control system from shelf magazine, and tobacco shred box is delivered to transfer and transmit rail, by first sensor, know that whether tobacco shred box is with case lid, if there is case lid, manipulator is removed the case lid of tobacco shred box according to the instruction of control system, and according to the instruction of control system, this case lid is delivered to buffer area; If without case lid, the outbound of letting pass;
When tobacco shred box enters shelf magazine, transfer transmits rail and receives tobacco shred box, first sensor knows that whether tobacco shred box is with case lid, if without case lid, manipulator picks up case lid according to the instruction of control system from buffer area, and tobacco shred box is added a cover, then piler is delivered to shelf magazine by the tobacco shred box after adding a cover; If there is case lid, piler by this tobacco shred box with case lid send into shelf magazine.
As preferably, be provided with for responding to the second sensor of the case lid quantity in described buffer area, described buffer area is fixedly buffer area of at least one dynamic buffering district and at least one, described the second sensor is some groups, each dynamic buffering district and fixedly buffer area are all corresponding is provided with one group, in every group, there are four sensors and arrange from top to bottom, being respectively:
Top sensor, for surveying and sending completely signal of case lid to control system;
The second top sensor, for surveying and sending case lid to control system and will expire signal;
The second bottom sensor, for surveying and sending case lid to control system and will use up signal;
Bottom sensor, for surveying and sending case lid to control system and use up signal;
Described control system is transmitted case lid according to the signal control piler of the second sensor between buffer area and shelf magazine, and detailed process is:
When the second top sensor detects case lid and will expire, to control system, send case lid and will expire signal, control system is according to the warehousing quantity of tobacco shred box in current setting-up time section, judge that shelf magazine warehouse-in is in busy or idle condition, if be in busy condition, ignore this case lid and will expire signal, if be in idle condition instruction manipulator the case lid buttress of this case lid buffer area is filled it up with;
When top sensor detects case lid completely time, control system instruction piler moves to the case lid buttress in this buffer area in shelf magazine, and instruction shelf magazine distributes an empty pallet to this buffer area;
When the second bottom sensor detects case lid and will use up, to control system, send case lid and will use up signal, control system is according to tobacco shred box outbound quantity in current setting-up time section, judge that shelf magazine outbound is in busy or idle condition, if be in busy condition, ignore this case lid and will use up signal, if be in idle condition instruction manipulator the case lid buttress of this case lid buffer area is emptied;
When bottom sensor detects case lid when empty, control system instruction piler deposits empty empty pallet in shelf magazine in, and in instruction shelf magazine, to this buffer area, distributes the pallet of a trunkful lid buttress.
As preferably, one of each manipulator respective operations is buffer area fixedly, and its largest buffered amount is 40 case lids, and Liang Ge dynamic buffering district is respectively the first dynamic buffering district and the second dynamic buffering district, and the largest buffered amount in each dynamic buffering district is 13 case lids; Described control system according to the signal control machinery hand of the second sensor in corresponding dynamic buffering district or fixedly buffer area pick and place case lid, when manipulator is placed case lid to buffer area, detailed process is as follows:
If case lid quantity≤25 fixedly in buffer area, are placed on case lid fixedly buffer area;
If the case lid quantity > 25 fixedly in buffer area, is placed on case lid the first dynamic buffering district, after the first dynamic buffering district case lid is full, then place case lid to the second dynamic buffering district, until case lid is full in the second dynamic buffering district;
If the case lid quantity > 25 fixedly in buffer area, and the first dynamic buffering district case lid is full, the second case lid quantity >=4, dynamic buffering district, send into the trunkful covered tray in the first dynamic buffering district in shelf magazine, meanwhile, take out empty van covered tray and be placed in the first dynamic buffering district;
If the case lid quantity > 25 fixedly in buffer area, and the first dynamic buffering district and the second equal case lid in dynamic buffering district full, case lid is placed on to fixedly buffer area;
When manipulator is got case lid tobacco shred box is added a cover from buffer area, detailed process is as follows:
If case lid quantity >=15 fixedly in buffer area, pick up case lid from fixing buffer area;
If the case lid quantity < 15 fixedly in buffer area, and case lid quantity >=4 in the first dynamic buffering district, pick up case lid from the first dynamic buffering district; During case lid quantity < 4 in the first dynamic buffering district, from the second dynamic buffering district, pick up case lid; Until the case lid quantity < 4 in the second dynamic buffering district;
If the case lid quantity < 15 fixedly in buffer area, and the equal < 4 of case lid quantity in the first dynamic buffering district and the second dynamic buffering district, manipulator is from there being the dynamic buffering district of case lid to pick up case lid nearby and still; If the first dynamic buffering district and the second equal case lid in dynamic buffering district are used up, from fixing buffer area, pick up case lid.
The present invention can add tobacco shred box overhead system and the method for lid that adds based on this shelf magazine system of lid automatically, region, gangway at shelf magazine adds lid automatically, reduced the demand in space and building cost, simultaneously, the placement of case lid has been taked to fixedly buffer memory and two kinds of modes of dynamic buffering, reduced and with piler, case lid has been gone out to the frequency of warehouse-in, improved the degree of utilization of piler, avoided case lid to enter production link, simplify tobacco shred box circulation externally, improved production efficiency.
Accompanying drawing explanation
Fig. 1 is the tobacco shred box shelf magazine system schematic that the present invention can add lid automatically.
The specific embodiment
Below in conjunction with accompanying drawing, the tobacco shred box shelf magazine system that can automatically add lid to the present invention is described in detail.
As shown in Figure 1, a kind of tobacco shred box shelf magazine 1 system that can automatically add lid, comprising:
Shelf magazine 1, for holding tobacco shred box and case lid;
Transfer transmits rail 10, for passing on the tobacco shred box of warehouse-in;
Whether first sensor, transmit tobacco shred box on rail 10 with case lid for responding to transfer;
Piler 2 transmits tobacco shred box between shelf magazine 1 and transfer transmission rail 10;
Buffer area, for deposit stacked case lid temporarily;
The second sensor, for responding to the case lid quantity in buffer area;
Portal frame 4, is crossed on the top that transfer transmits rail 10 and buffer area;
Manipulator 7, moves along portal frame 4, adds, goes case lid operation, and take, put case lid at buffer area place for tobacco shred box transfer being transmitted on rail 10;
Control system, for control piler 2 according to production ordering, carry out 1 operation of tobacco shred box discrepancy shelf magazine, also for the tobacco shred box transmitting on rail 10 according to 7 pairs of transfers of signal control machinery hand of first sensor, add, go lid operation, also for transmitting case lid according to the signal control piler 2 of the second sensor between buffer area and shelf magazine 1.
Transfer transmit rail 10, portal frame 4, dynamic buffering district 9 and fixedly buffer area 8 all in shelf magazine 1, go out warehousing interface district 17.
Be provided with transfer and transmit the transfer car(buggy) 6 that rail 10 matches, for transmitting rail 10 to transfer, transport tobacco shred box, be arranged with transfer car(buggy) 6 suspension brackets 5 in parallel with portal frame 4, transfer car(buggy) 6 moves along transfer car(buggy) 6 suspension brackets 5, tobacco shred box is sent into or is sent transfer and transmit rail 10.
Be provided with piler guide rail 3, piler 2, along 3 operations of piler guide rail, transmits between rail 10 and shelf magazine 1 and transmits tobacco shred box in transfer.
Manipulator 7 comprises:
Mobile base with portal frame 4 bearing fits;
Be arranged on the mechanical arm on Mobile base;
The carriage being rotationally connected with the swinging end of mechanical arm;
Be arranged on the flexible clamping plate 15 of four jiaos of carriages;
Be arranged in carriage bottom surface for adsorbing the vacuum cup of case lid.
Flexible clamping plate are four and mutually link by drive disk assembly, and carriage is provided with for driving the driving cylinder of flexible clamping plate.
Shelf magazine 1 system arranges two manipulators 7, each manipulator 7 correspondence is provided with fixedly buffer area 8 He Liangge dynamic buffering districts 9, control system also for according to the signal control machinery hand 7 of the second sensor in corresponding dynamic buffering district 9 or fixedly buffer area 8 pick and place case lid.
Each manipulator 7 is corresponding to be controlled four transfers and transmits rails 10, and that controls that four transfers transmit tobacco shred boxes on rail 10 adds a cover and go lid.
In Fig. 1, tobacco shred box 11 is the tobacco shred boxes with case lid that take out from shelf magazine 1; Tobacco shred box 12 is through manipulator, to remove the tobacco shred box of case lid, and wait transfer car(buggy) 6 is sent into subsequent processing splendid attire pipe tobacco; Tobacco shred box 13 is to fill after pipe tobacco, waits for the tobacco shred box that manipulator is added a cover; Tobacco shred box 14 is to add after case lid, and wait piler 2 is sent into the tobacco shred box of shelf magazine; Tobacco shred box 16 is to wait for the empty tobacco shred box that enters shelf magazine 1.
The second sensor is some groups, and each dynamic buffering district 9 and fixedly buffer area 8 are all corresponding is provided with one group, has four sensors and arranges from top to bottom in every group, is respectively:
Top sensor, for surveying and sending completely signal of case lid to control system;
The second top sensor, for surveying and sending case lid to control system and will expire signal;
The second bottom sensor, for surveying and sending case lid to control system and will use up signal;
Bottom sensor, for surveying and sending case lid to control system and use up signal.
The present invention also provides the tobacco shred box based on this tobacco shred box shelf magazine 1 system to add the method for lid, when tobacco shred box goes out shelf magazine 1, piler 2 picks up corresponding tobacco shred box from shelf magazine 1 according to the instruction of control system, and tobacco shred box is delivered to transfer and transmit rail 10, by first sensor, know that whether tobacco shred box is with case lid, if there is case lid, manipulator 7 is removed the case lid of tobacco shred box according to the instruction of control system, and according to the instruction of control system, this case lid is delivered to buffer area; If without case lid, the outbound of letting pass;
When tobacco shred box enters shelf magazine 1, transfer transmits rail 10 and receives tobacco shred box, first sensor knows that whether tobacco shred box is with case lid, if without case lid, manipulator 7 picks up case lid according to the instruction of control system from buffer area, and tobacco shred box is added a cover, then piler 2 is delivered to shelf magazine 1 by the tobacco shred box after adding a cover; If there is case lid, piler 2 by this tobacco shred box with case lid send into shelf magazine 1.
Control system is transmitted case lid according to the signal control piler 2 of the second sensor between buffer area and shelf magazine 1, and detailed process is:
When the second top sensor detects case lid and will expire, to control system, send case lid and will expire signal, control system is according to the warehousing quantity of tobacco shred box in current setting-up time section, judge that shelf magazine 1 warehouse-in is in busy or idle condition, if be in busy condition, ignore this case lid and will expire signal, if be in idle condition instruction manipulator the case lid buttress of this case lid buffer area is filled it up with;
When top sensor detects case lid completely time, control system instruction piler 2 moves to the case lid buttress in this buffer area in shelf magazine 1, and instruction shelf magazine 1 distributes an empty pallet to this buffer area;
When the second bottom sensor detects case lid and will use up, to control system, send case lid and will use up signal, control system is according to tobacco shred box outbound quantity in current setting-up time section, judge that shelf magazine 1 outbound is in busy or idle condition, if be in busy condition, ignore this case lid and will use up signal, if be in idle condition instruction manipulator the case lid buttress of this case lid buffer area is emptied;
When bottom sensor detects case lid when empty, control system instruction piler 2 deposits empty empty pallet in shelf magazine 1 in, and the interior pallet that distributes a trunkful lid buttress to this buffer area of instruction shelf magazine 1.
The fixedly buffer area 8 of each manipulator 7 respective operations, its largest buffered amount is 40 case lids, and Liang Ge dynamic buffering district 9 is respectively the first dynamic buffering district 9 and the second dynamic buffering district 9, and the largest buffered amount in each dynamic buffering district 9 is 13 case lids; Control system according to the signal control machinery hand 7 of the second sensor in corresponding dynamic buffering district 9 or fixedly buffer area 8 pick and place case lid, when manipulator 7 is placed case lid to buffer area, detailed process is as follows:
If fixedly case lid quantity≤25 in buffer area 8, are placed on case lid fixedly buffer area 8;
If the case lid quantity > 25 fixedly in buffer area 8, case lid is placed on to the first dynamic buffering district 9, after the first dynamic buffering district 9 case lids are full, then place case lid to the second dynamic buffering district 9, until the second interior case lid in dynamic buffering district 9 is full;
If the case lid quantity > 25 fixedly in buffer area 8, and the first dynamic buffering district 9 case lids are full, the second 9 case lid quantity >=4, dynamic buffering district, the trunkful covered tray in the first dynamic buffering district 9 is sent in shelf magazine 1, meanwhile, take out empty van covered tray and be placed in the first dynamic buffering district 9;
If the case lid quantity > 25 fixedly in buffer area 8, and the first dynamic buffering district 9 and the second equal case lid in dynamic buffering district 9 full, case lid is placed on to fixedly buffer area 8;
When manipulator 7 is got case lid tobacco shred box is added a cover from buffer area, detailed process is as follows:
If fixing case lid quantity >=15 in buffer area 8, pick up case lid from fixing buffer area 8;
If the case lid quantity < 15 fixedly in buffer area 8, and case lid quantity >=4 in the first dynamic buffering district 9, pick up case lid from the first dynamic buffering district 9; During case lid quantity < 4 in the first dynamic buffering district 9, from the second dynamic buffering district 9, pick up case lid; Until the case lid quantity < 4 in the second dynamic buffering district 9;
If the case lid quantity < 15 fixedly in buffer area 8, and the equal < 4 of case lid quantity in the first dynamic buffering district 9 and the second dynamic buffering district 9, manipulator 7 is from there being the dynamic buffering district 9 of case lid to pick up case lid nearby and still; If the first dynamic buffering district 9 and the second equal case lid in dynamic buffering district 9 are used up, from fixing buffer area 8, pick up case lid.
Claims (4)
1. the tobacco shred box shelf magazine system that can automatically add lid, is characterized in that, comprising:
Shelf magazine, for holding tobacco shred box and case lid buttress;
Transfer transmits rail, for passing on the tobacco shred box of warehouse-in;
Whether first sensor, transmit tobacco shred box on rail with case lid for responding to described transfer;
Piler transmits tobacco shred box between described shelf magazine and transfer transmission rail;
Buffer area, for stack case lid temporarily, this buffer area is fixedly buffer area of at least one dynamic buffering district and at least one;
The second sensor, for responding to the case lid quantity in described buffer area;
Portal frame, is crossed on the top that described transfer transmits rail and buffer area;
Manipulator, moves along described portal frame, adds, goes case lid operation, and take, put case lid at described buffer area place for tobacco shred box transfer being transmitted on rail;
Described manipulator comprises:
Mobile base with described portal frame bearing fit;
Be arranged on the mechanical arm on described Mobile base;
The carriage being rotationally connected with the swinging end of described mechanical arm;
Be arranged on the flexible clamping plate of four jiaos of described carriages, these flexible clamping plate are four and mutually link by drive disk assembly, and described carriage is provided with for driving the driving cylinder of flexible clamping plate;
Be arranged in described carriage bottom surface for adsorbing the vacuum cup of case lid;
Control system, for control piler according to production ordering, carry out the operation of tobacco shred box discrepancy shelf magazine, also for tobacco shred box transfer being transmitted on rail according to the signal control machinery hand of first sensor, add, go lid operation, also for transmit case lid buttress between buffer area and shelf magazine according to the signal control piler of the second sensor, also for according to the signal control machinery hand of the second sensor in corresponding dynamic buffering district or fixedly buffer area pick and place case lid.
As claimed in claim 1 can automatically add lid tobacco shred box shelf magazine system, it is characterized in that, described the second sensor is some groups, and each dynamic buffering district and fixedly buffer area are all corresponding is provided with one group, in every group, there are four sensors and arrange from top to bottom, being respectively:
Top sensor, for surveying and sending completely signal of case lid to control system;
The second top sensor, for surveying and sending case lid to control system and will expire signal;
The second bottom sensor, for surveying and sending case lid to control system and will use up signal;
Bottom sensor, for surveying and sending case lid to control system and use up signal.
3. the tobacco shred box while coming in and going out shelf magazine adds the method for lid, it is characterized in that, when tobacco shred box goes out shelf magazine, piler picks up corresponding tobacco shred box according to the instruction of control system from shelf magazine, and tobacco shred box is delivered to transfer and transmit rail, by first sensor, know that whether tobacco shred box is with case lid, if there is case lid, manipulator is removed the case lid of tobacco shred box according to the instruction of control system, and according to the instruction of control system, this case lid is delivered to buffer area; If without case lid, the outbound of letting pass;
When tobacco shred box enters shelf magazine, transfer transmits rail and receives tobacco shred box, first sensor knows that whether tobacco shred box is with case lid, if without case lid, manipulator picks up case lid according to the instruction of control system from buffer area, and tobacco shred box is added a cover, then piler is delivered to shelf magazine by the tobacco shred box after adding a cover; If there is case lid, piler by this tobacco shred box with case lid send into shelf magazine;
Be provided with for responding to the second sensor of the case lid quantity in described buffer area, described buffer area is fixedly buffer area of at least one dynamic buffering district and at least one, described the second sensor is some groups, each dynamic buffering district and fixedly buffer area are all corresponding is provided with one group, in every group, there are four sensors and arrange from top to bottom, being respectively:
Top sensor, for surveying and sending completely signal of case lid to control system;
The second top sensor, for surveying and sending case lid to control system and will expire signal;
The second bottom sensor, for surveying and sending case lid to control system and will use up signal;
Bottom sensor, for surveying and sending case lid to control system and use up signal;
Described control system is transmitted case lid according to the signal control piler of the second sensor between buffer area and shelf magazine, and detailed process is:
When the second top sensor detects case lid and will expire, to control system, send case lid and will expire signal, control system is according to the warehousing quantity of tobacco shred box in current setting-up time section, judge that shelf magazine warehouse-in is in busy or idle condition, if be in busy condition, ignore this case lid and will expire signal, if be in idle condition instruction manipulator the case lid buttress of this case lid buffer area is filled it up with;
When top sensor detects case lid completely time, control system instruction piler moves to the case lid buttress in this buffer area in shelf magazine, and instruction shelf magazine distributes an empty pallet to this buffer area;
When the second bottom sensor detects case lid and will use up, to control system, send case lid and will use up signal, control system is according to tobacco shred box outbound quantity in current setting-up time section, judge that shelf magazine outbound is in busy or idle condition, if be in busy condition, ignore this case lid and will use up signal, if be in idle condition instruction manipulator the case lid buttress of this case lid buffer area is emptied;
When bottom sensor detects case lid when empty, control system instruction piler deposits empty empty pallet in shelf magazine in, and in instruction shelf magazine, to this buffer area, distributes the pallet of a trunkful lid buttress.
4. tobacco shred box during discrepancy shelf magazine as claimed in claim 3 adds the method for lid, it is characterized in that, one of each manipulator respective operations is buffer area fixedly, its largest buffered amount is 40 case lids, Liang Ge dynamic buffering district, be respectively the first dynamic buffering district and the second dynamic buffering district, the largest buffered amount in each dynamic buffering district is 13 case lids; Described control system according to the signal control machinery hand of the second sensor in corresponding dynamic buffering district or fixedly buffer area pick and place case lid, when manipulator is placed case lid to buffer area, detailed process is as follows:
If case lid quantity≤25 fixedly in buffer area, are placed on case lid fixedly buffer area;
If the case lid quantity >25 fixedly in buffer area, is placed on case lid the first dynamic buffering district, after the first dynamic buffering district case lid is full, then place case lid to the second dynamic buffering district, until case lid is full in the second dynamic buffering district;
If the case lid quantity >25 fixedly in buffer area, and the first dynamic buffering district and the second equal case lid in dynamic buffering district full, case lid is placed on to fixedly buffer area;
When manipulator is got case lid tobacco shred box is added a cover from buffer area, detailed process is as follows:
If case lid quantity >=15 fixedly in buffer area, pick up case lid from fixing buffer area;
If the case lid quantity <15 fixedly in buffer area, and case lid quantity >=4 in the first dynamic buffering district, pick up case lid from the first dynamic buffering district; During case lid quantity <4 in the first dynamic buffering district, from the second dynamic buffering district, pick up case lid; Until the case lid quantity <4 in the second dynamic buffering district;
If the case lid quantity <15 fixedly in buffer area, and the equal <4 of case lid quantity in the first dynamic buffering district and the second dynamic buffering district, manipulator is from there being the dynamic buffering district of case lid to pick up case lid nearby and still; If the first dynamic buffering district and the second equal case lid in dynamic buffering district are used up, from fixing buffer area, pick up case lid.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310004234.9A CN103010643B (en) | 2013-01-05 | 2013-01-05 | Tobacco box elevated warehouse system capable of automatically adding and removing cover and cover adding and removing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310004234.9A CN103010643B (en) | 2013-01-05 | 2013-01-05 | Tobacco box elevated warehouse system capable of automatically adding and removing cover and cover adding and removing method thereof |
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| CN103010643A CN103010643A (en) | 2013-04-03 |
| CN103010643B true CN103010643B (en) | 2014-12-10 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103625669B (en) * | 2013-11-29 | 2015-09-30 | 金东纸业（江苏）股份有限公司 | Packaging system |
| CN104875939B (en) * | 2014-02-28 | 2017-02-01 | 青岛冠宇工业设备有限公司 | Tobacco box |
| CN110577067B (en) * | 2018-06-07 | 2021-07-13 | 华环国际烟草有限公司 | Empty box transmission method and system for raw tobacco formula elevated warehouse packing station and central control terminal |
| CN115246557B (en) * | 2022-07-26 | 2024-05-14 | 重庆智得热工工业有限公司 | Transfer box circulation system and medical waste treatment workshop |
| CN115258284A (en) * | 2022-08-19 | 2022-11-01 | 深圳市海柔创新科技有限公司 | Material box processing method and device, mechanical arm, warehousing system and storage medium |
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| CN1686011A (en) * | 2005-05-19 | 2005-10-26 | 云南昆船设计研究院 | Finished tobacco shred automatic box type storage and transfer technology |
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| CN203020887U (en) * | 2013-01-05 | 2013-06-26 | 浙江中烟工业有限责任公司 | Tobacco-shred box elevated warehouse system capable of automatically adding and removing cover |
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| DE10355876A1 (en) * | 2003-11-25 | 2005-07-28 | Hauni Maschinenbau Ag | Arrangement for filling and / or emptying of containers filled with articles and / or to be filled and handling device for transporting the containers |
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| CN1686011A (en) * | 2005-05-19 | 2005-10-26 | 云南昆船设计研究院 | Finished tobacco shred automatic box type storage and transfer technology |
| CN101077215A (en) * | 2006-10-20 | 2007-11-28 | 红云烟草(集团)有限责任公司 | Chamber type leaves-storing process for tobacco processing line |
| CN201183262Y (en) * | 2008-03-28 | 2009-01-21 | 云南昆船设计研究院 | Gantry cover adding and removing machine |
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