CN103008256A - Automatic detecting machine for outside diameter of glass tube - Google Patents
Automatic detecting machine for outside diameter of glass tube Download PDFInfo
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- CN103008256A CN103008256A CN2013100063862A CN201310006386A CN103008256A CN 103008256 A CN103008256 A CN 103008256A CN 2013100063862 A CN2013100063862 A CN 2013100063862A CN 201310006386 A CN201310006386 A CN 201310006386A CN 103008256 A CN103008256 A CN 103008256A
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- external diameter
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Abstract
The invention discloses an automatic detecting machine for outside diameter of a glass tube. The automatic detecting machine comprises a rack; a feeding system, a detecting system, a sorting system, a discharging system and a control system are arranged on the rack; the feeding system is used for conveying the glass tube to the detecting system and the sorting system; the detecting system is used for automatically detecting the dimension of the outside diameter and storing the result; the sorting system is used for sorting based on the set tolerance of nominal dimension of the outside diameter of the glass tube and the detecting result, continuing to convey the qualified glass tube to the discharging system and slapping and sorting the unqualified glass tube into a qualified material box; and the discharging system is used for conveying the qualified glass tube into a qualified material box. By adopting the automatic detecting machine for the outside diameter of the glass tube, the dimension of the outside diameter of two ends of the glass tube can be automatically detected, and the qualified glass tube and the unqualified glass tube can be automatically sorted based on the set tolerance of the nominal dimension of the outside diameter of the glass tube and the detecting result; and the automatic detecting machine has the advantages of being simple in structure, simple and easy to arrange and debug, and easy to maintain.
Description
Technical field
The present invention relates to a kind of glass tube external diameter automatic detecting machine, particularly diode glass bulb detects the production equipment of sorting with glass tube two ends outside dimension.
Background technology
Past is used in the Production of Glass process at diode glass bulb, whether the external diameter that the employing manual method detects glass tube is qualified, detection method is: workman's one hand-held glass tube, is held the outside dimension that outside micrometer is measured its two ends, look scale value that outside micrometer measures by human eye and judge whether out-of-size scope of its actual size, the manual sorting goes out defective work during the out-of-size scope.This mode relies on a large amount of labours, and certainty of measurement is not high, inefficiency, is difficult to meet the needs of production.
Summary of the invention
In order to solve the needs that in the Production of Glass process product quality detected, the invention provides a kind of machinery that detects glass tube external diameter, this machinery can not only detect the outside dimension at glass tube two ends automatically, and can automatically sort out certified products and defective work according to the tolerance value that sets the glass tube external diameter nominal dimension, make certified products send into respectively different magazines from defective work.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of glass tube external diameter automatic detecting machine comprises frame, and feeding system, detection system, sorting system, discharge system and control system are set on the frame, and feeding system is used for glass tube is transported to detection system and sorting system; Detection system is used for automatically detecting outside dimension and saving result; Sorting system is used for sorting according to setting glass tube external diameter nominal dimension tolerance and testing result thereof, and qualified glass tube continues to be transported to discharge system, and the off-grade glass pipe is clapped material and is sorted in the defective work magazine; Discharge system enters the certified products magazine for delivery of qualified glass tube.
Described feeding system comprises platen, feeding bin, main swiveling wheel, and feeding bin is arranged on the platen, is provided with the V-type groove that glass tube falls on the described main swiveling wheel; Feeding bin comprises flitch, main wall plate, left side plate, guide plate, driving lever, upper flitch and main wall plate, left side plate consist of the cavity volume of placing the glass tube that needs detection, and guide plate is by the gap between the gap between adjusting device adjusting and the upper flitch and the main swiveling wheel; Drive motors is connected with driving lever by linkage, and driving lever is arranged on the feeding bin bottom.
Main swiveling wheel comprises main shaft, reductor, main wheel motor, bearing block, material loading backplate and blanking backplate, and the main wheel motor connects frequency converter, and the main wheel motor is connected to the power shaft of reductor by flange; Speed reducer output shaft is hole output, and reductor is connected with main shaft by keyway, and runner is connected with main shaft by keyway; The main shaft two ends are fixed on the frame of the left and right sides by bearing block; Material loading backplate, blanking backplate are connected to fixedly by flange and are fixed on the frame of the left and right sides on the pole again.
Checkout gear comprises mounting bracket, 2 cover testing arrangement, inductor and shadow shields, 2 cover testing arrangements are individually fixed on the mounting bracket of the left and right sides, be respectively fixed to by left and right sides mounting bracket on the frame of both sides of main swiveling wheel, shadow shield is arranged on the end of checkout gear.
Sorting system comprises claps material motor, blanking stand-by motor, main drive rod, bat material bar, bat tablet, defective work guide post, main drive rod is installed on the frame of the left and right sides by bearing block, and be connected to bat material motor by synchronous pulley, the two ends of main drive rod arrange respectively by synchronous pulley and clap the material bar, the end of clapping the material bar arranges the bat tablet, the tablet position of answering the bid is arranged the defective work guide post, and the defective work guide post is connected setting with the blanking stand-by motor.
Discharge system comprises feeding belt, drive shaft, discharging motor, certified products magazine, discharge rack, be delivered on the drive shaft by synchronous pulley behind the discharging motor outputting power, feeding belt is connected setting with drive shaft, the end position of corresponding feeding belt sets out bin, and the bottom of discharge rack arranges the certified products magazine.
Control system comprises dc source, breaker, programmable controller, man-machine interface, and dc source provides constant DC voltage; The power supply of breaker control complete machine; Programmable controller is used for the signal by I/O signal access frequency converter, servo-driver, inductor, checkout gear, the instruction and the input signal that send according to man-machine interface send control signal, control main wheel motor, the operation of clapping material motor, blanking stand-by motor, discharging motor; Man-machine interface communicates by serial ports 1 and programmable controller, communicates by letter with checkout gear by serial ports 2.
The present invention can detect the outside dimension at glass tube two ends automatically, according to setting glass tube external diameter nominal dimension tolerance and testing result with automatic sorting certified products and defective work, have simple in structure, installation and debugging are simple and easy, be easy to safeguard.
This frame for movement is simple, and is workable.Use this machinery can detect efficiently the external diameter at glass tube two ends, satisfy the requirement that detects and sort in the production process fully.
Description of drawings
Fig. 1 is the stereogram of glass tube external diameter automatic detecting machine embodiment of the present invention;
Fig. 2 is the front view of glass tube external diameter automatic detecting machine embodiment of the present invention;
Fig. 3 is the left view of Fig. 2;
Fig. 4 is the top view of Fig. 2;
Fig. 5 is the right view of Fig. 2;
Fig. 6 is the rearview of Fig. 2;
Fig. 7 is electric control theory figure.
Wherein: 1, frame; 2, certified products magazine; 3, drive shaft; 4, feeding belt; 5, synchronous pulley; 6, sorting system; 7, servomotor; 8, checkout gear; 9, right frame plate; 10, main wheel motor; 11, fixed bar; 12, feeding bin; 13, main swiveling wheel; 14, platen; 15, control cabinet; 16, gripper shoe; 17, frame plate I; 18, bearing block; 19, frame plate II; 20, drive shaft; 21, bearing block; 22, adjusting seat; 23, buncher; 24, defective product box carriage; 25, discharging axle holder; 26, guide post; 27, clap the material bar; 28, main drive rod; 29, side plate; 30, put the material bar; 31, Timing Belt; 32, waste material blanking groove; 33, blanking backplate; 34, reductor; 35, axle holder; 36, the little axle of left material toggling; 37, material loading backplate; 38, left and right sides support; 39, material loading backplate axle; 40, the little axle of right material toggling; 41, blanking backplate axle I; 42, blanking backplate axle II; 43, main bearing seat; 44, main shaft; 45, clap tablet; 46, driving lever; 47, upper flitch; 48, main wall plate; 49, holding screw; 50, left and right sides fixed block; 51, adjust screw; 52, guide plate; 53, adjust screw; 54, left and right sides adjustment block; 55, kinematic link; 56, buncher; 57, speed regulator; 58, synchronous pulley; 59, electric box.
The specific embodiment
Now by specific embodiment, technical scheme of the present invention is further described.
Glass tube external diameter detection machine comprises feeding bin 12, main swiveling wheel 13, checkout gear 8, sorting system, discharge system, control cabinet 15, frame 1.
Sorting system is driven by servomotor 7, and power is delivered to main drive rod 28 by synchronous pulley, and the two ends of main drive rod 28 have respectively synchronous pulley to be connected with the bat material bar 27 of the left and right sides, so that claps the power that tablet 45 obtains to clap material.Course of action, after the machine energising, servomotor 7 is gone to predefined position and is awaited orders, when system detects substandard product, and the defective work product has arrived the position of clapping material, system sends claps the material order, and system gives an order to servo controller, and electric motor starting is clapped tablet 45 the defective work material is patted in the defective work magazine.
Discharge system comprises that feeding belt 4, drive shaft 3, synchronous pulley 5, buncher 23 consist of.Be delivered on the drive shaft 20 by the Timing Belt synchronizing wheel behind buncher 23 outputting powers, so that drive whole organisation operations.
Glass tube external diameter detects machine molar behavior process, glass tube to be detected is put into feeding bin, start the auxiliary feeding motor, band dynamic auxiliary driving lever auxiliary feeding, make glass tube arrive feeding port along upper flitch and guide plate, start the main wheel motor, main swiveling wheel rotates, glass tube falls in the V-shaped groove on the main swiveling wheel automatically during rotation, and it is taken to surveyed area detect, testing result has control system collection and record, when glass tube arrives the sorting system position, system will sort according to setting glass tube external diameter nominal dimension tolerance and testing result thereof, the bat tablet of certified products in the mechanism for sorting position is failure to actuate, and allows glass tube continue down motion, until protect flitch under breaking away from and main swiveling wheel is fallen in the discharging mechanism, discharging mechanism is transported in the certified products magazine, the bat tablet of defective work in the mechanism for sorting position according to the system drive servomotor order it is patted in the defective work magazine.Main swiveling wheel continuous operation is sent glass tubes all in the feeding bin into surveyed area and is entered in the corresponding magazine by its testing result.
Claims (7)
1. glass tube external diameter automatic detecting machine is characterized in that: comprise frame, feeding system, detection system, sorting system, discharge system and control system are set on the frame, feeding system is used for glass tube is transported to detection system and sorting system; Detection system is used for automatically detecting outside dimension and saving result; Sorting system is used for sorting according to setting glass tube external diameter nominal dimension tolerance and testing result thereof, and qualified glass tube continues to be transported to discharge system, and the off-grade glass pipe is clapped material and is sorted in the defective work magazine; Discharge system enters the certified products magazine for delivery of qualified glass tube.
2. glass tube external diameter automatic detecting machine as claimed in claim 1, it is characterized in that: described feeding system comprises platen, feeding bin, main swiveling wheel, and feeding bin is arranged on the platen, is provided with the V-type groove that glass tube falls on the described main swiveling wheel; Feeding bin comprises flitch, main wall plate, left side plate, guide plate, driving lever, upper flitch and main wall plate, left side plate consist of the cavity volume of placing the glass tube that needs detection, and guide plate is by the gap between the gap between adjusting device adjusting and the upper flitch and the main swiveling wheel; Drive motors is connected with driving lever by linkage, and driving lever is arranged on the feeding bin bottom.
3. glass tube external diameter automatic detecting machine as claimed in claim 2, it is characterized in that: main swiveling wheel comprises main shaft, reductor, main wheel motor, bearing block, material loading backplate and blanking backplate, the main wheel motor connects frequency converter, and the main wheel motor is connected to the power shaft of reductor by flange; Speed reducer output shaft is hole output, and reductor is connected with main shaft by keyway, and runner is connected with main shaft by keyway; The main shaft two ends are fixed on the frame of the left and right sides by bearing block; Material loading backplate, blanking backplate are connected to fixedly by flange and are fixed on the frame of the left and right sides on the pole again.
4. such as glass tube external diameter automatic detecting machine as described in claim 1 or 2 or 3, it is characterized in that: checkout gear comprises mounting bracket, 2 cover testing arrangement, inductor and shadow shields, 2 cover testing arrangements are individually fixed on the mounting bracket of the left and right sides, be respectively fixed to by left and right sides mounting bracket on the frame of both sides of main swiveling wheel, shadow shield is arranged on the end of checkout gear.
5. glass tube external diameter automatic detecting machine as claimed in claim 4, it is characterized in that: sorting system comprises claps material motor, blanking stand-by motor, main drive rod, bat material bar, bat tablet, defective work guide post, main drive rod is installed on the frame of the left and right sides by bearing block, and be connected to bat material motor by synchronous pulley, the two ends of main drive rod arrange respectively by synchronous pulley and clap the material bar, the end of clapping the material bar arranges the bat tablet, the tablet position of answering the bid is arranged the defective work guide post, and the defective work guide post is connected setting with the blanking stand-by motor.
6. glass tube external diameter automatic detecting machine as claimed in claim 5, it is characterized in that: discharge system comprises feeding belt, drive shaft, discharging motor, certified products magazine, discharge rack, be delivered on the drive shaft by synchronous pulley behind the discharging motor outputting power, feeding belt is connected setting with drive shaft, the end position of corresponding feeding belt sets out bin, and the bottom of discharge rack arranges the certified products magazine.
7. glass tube external diameter automatic detecting machine as claimed in claim 6, it is characterized in that: control system comprises dc source, breaker, programmable controller, man-machine interface, dc source provides constant DC voltage; The power supply of breaker control complete machine; Programmable controller is used for the signal by I/O signal access frequency converter, servo-driver, inductor, checkout gear, the instruction and the input signal that send according to man-machine interface send control signal, control main wheel motor, the operation of clapping material motor, blanking stand-by motor, discharging motor; Man-machine interface communicates by serial ports 1 and programmable controller, communicates by letter with checkout gear by serial ports 2.
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CN201310006386.2A CN103008256B (en) | 2013-01-08 | 2013-01-08 | Automatic detecting machine for outside diameter of glass tube |
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CN201310006386.2A CN103008256B (en) | 2013-01-08 | 2013-01-08 | Automatic detecting machine for outside diameter of glass tube |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105797962A (en) * | 2016-04-28 | 2016-07-27 | 江苏建达恩电子科技有限公司 | Glass tube screening equipment |
CN110207601A (en) * | 2019-06-30 | 2019-09-06 | 连云港华源石英制品有限公司 | A kind of high-precision quartz pipe automatic checkout system and detection method |
CN110255876A (en) * | 2019-07-09 | 2019-09-20 | 重庆三丰玻璃有限公司 | A kind of Production of Glass line |
CN110434082A (en) * | 2019-09-04 | 2019-11-12 | 韦士肯(厦门)智能科技有限公司 | A kind of valve guide bushing size detecting device |
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US5139150A (en) * | 1988-11-10 | 1992-08-18 | The Boeing Company | Article sorting apparatus and method |
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CN101574694A (en) * | 2009-05-26 | 2009-11-11 | 武汉慧思特机电设备有限公司 | Bearing roller laser automatic grouping machine |
CN201364148Y (en) * | 2009-02-03 | 2009-12-16 | 吴志仁 | Ice cream stick lateral bending checking machine and ice cream stick picking machine provided with the mechanism |
CN202101647U (en) * | 2011-05-30 | 2012-01-04 | 南京信息工程大学 | Automatic detection system for geometric parameters of industrial raw material |
CN203124286U (en) * | 2013-01-08 | 2013-08-14 | 江苏建达恩电子科技有限公司 | Glass tube outer diameter automatic detector |
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Patent Citations (6)
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US5139150A (en) * | 1988-11-10 | 1992-08-18 | The Boeing Company | Article sorting apparatus and method |
RU2218260C2 (en) * | 2002-01-08 | 2003-12-10 | Иркутский государственный технический университет | Automatic machine for checking and sorting cylindrical parts |
CN201364148Y (en) * | 2009-02-03 | 2009-12-16 | 吴志仁 | Ice cream stick lateral bending checking machine and ice cream stick picking machine provided with the mechanism |
CN101574694A (en) * | 2009-05-26 | 2009-11-11 | 武汉慧思特机电设备有限公司 | Bearing roller laser automatic grouping machine |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105797962A (en) * | 2016-04-28 | 2016-07-27 | 江苏建达恩电子科技有限公司 | Glass tube screening equipment |
CN110207601A (en) * | 2019-06-30 | 2019-09-06 | 连云港华源石英制品有限公司 | A kind of high-precision quartz pipe automatic checkout system and detection method |
CN110255876A (en) * | 2019-07-09 | 2019-09-20 | 重庆三丰玻璃有限公司 | A kind of Production of Glass line |
CN110434082A (en) * | 2019-09-04 | 2019-11-12 | 韦士肯(厦门)智能科技有限公司 | A kind of valve guide bushing size detecting device |
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