CN103002608A - Mica electro-thermal film - Google Patents

Mica electro-thermal film Download PDF

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Publication number
CN103002608A
CN103002608A CN2012105083270A CN201210508327A CN103002608A CN 103002608 A CN103002608 A CN 103002608A CN 2012105083270 A CN2012105083270 A CN 2012105083270A CN 201210508327 A CN201210508327 A CN 201210508327A CN 103002608 A CN103002608 A CN 103002608A
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CN
China
Prior art keywords
mica
electric radiant
heating film
radiant heating
alloy foil
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Pending
Application number
CN2012105083270A
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Chinese (zh)
Inventor
潘渡江
吴学领
蔡刚
邓林甲
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hubei Pingan Electric Material Co Ltd
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Hubei Pingan Electric Material Co Ltd
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Publication date
Application filed by Hubei Pingan Electric Material Co Ltd filed Critical Hubei Pingan Electric Material Co Ltd
Priority to CN2012105083270A priority Critical patent/CN103002608A/en
Publication of CN103002608A publication Critical patent/CN103002608A/en
Pending legal-status Critical Current

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Abstract

The invention relates to the field of mica material processing, in particular to mica electro-thermal film. The mica electro-thermal film is in a composite multilayer structure, the middle layer is a heating element, and two sides attached to the heating element are mica substrates. The heating element is an alloy foil sheet with a heating circuit etched, the mica substrates are mica laminated paper, and the electro-thermal film is formed by pressing the alloy foil sheet and the mica substrates through high-temperature adhesives and a high temperature pressing process. The mica electro-thermal film is simple in structure and high in thermal conversion efficiency; and heating equipment produced through the mica electro-thermal film meets utilization requirements of being safe and comfortable and environment friendly and energy saving.

Description

A kind of mica Electric radiant Heating Film
Technical field
The present invention relates to the mica material manufacture field, be specifically related to a kind of mica Electric radiant Heating Film.
Background technology
Mica paper is a kind of insulating material of high-quality, have the advantages such as nontoxic, tasteless, high temperature resistant, high pressure resistant, ageing-resistant, corrosion-resistant, that electric property is stable, particularly its high temperature resistant and re-workability is that other material institute is irreplaceable, so the every aspect of mica paper in more and more being applied to live.
Traditional heating source comprises combustion fuel and uses the electric heating element heat production.Though the former heat energy conversion ratio is high, environmental pollution is more serious, and the latter is the various heating equipments that utilize electric heating element to make, and utilizes cross-ventilation to certain space transferring heat, and is easy for installation, is easy to family and uses.But the electric heating element of this heating equipment usually is exposed to outer or is simple quarantine measures, there is certain potential safety hazard, simultaneously because electric energy is a kind of high energy price, if the thermal conversion efficiency of its equipment is not high, do not meet the life requirement of low-carbon environment-friendly yet, therefore should not use for a long time yet.
Summary of the invention
The objective of the invention is the deficiency that exists in order to solve prior art, a kind of mica Electric radiant Heating Film is provided, it is simple in structure, and thermal conversion efficiency is high, use heating equipment that this mica Electric radiant Heating Film makes can the to satisfy effectively safety and comfort, the instructions for use of environmental protection and energy saving.
The objective of the invention is to be achieved by the following technical measures: a kind of mica Electric radiant Heating Film, be the composite multi-layer structure, the centre is heat generating member, being close to the heat generating member two sides is mica substrate, described heat generating member is the alloy foil sheet that etching has heating circuit, described mica substrate is that mica is crossed gummed paper, and described Electric radiant Heating Film is formed by high temperature adhesive and the compacting of high-temperature laminating technique by alloy foil sheet, mica substrate.
In technique scheme, described alloy foil sheet is made by the SUS430 stainless steel, and thickness is 0.02mm ~ 0.03mm.
In technique scheme, described Electric radiant Heating Film is five-layer structure, is followed successively by mica substrate, alloy foil sheet, mica substrate, aluminium foil, mica substrate, and described mica substrate is that mica is crossed gummed paper.
In technique scheme, it is 0.3mm that described mica is crossed gummed paper thickness.
Mica Electric radiant Heating Film of the present invention has following advantage, can be used for making heating equipment:
1. electric property is excellent, because electric current is the high-quality electrical conductivity alloy by even thickness, and alloy has heat-resisting quantity, so can bear stronger conveyance capacity, can bear the shock-testing of 1.65 times of rated voltages and (switch on 3 seconds, cut off the power supply 3 seconds, continuous 500 times), can not damage.Single face is crossed gummed paper with the 0.3mm mica, and is compressing by high temperature, withstand voltage reaching more than the 5KV, and high temperature can reach 400 ° of C and also can delamination not bubble.This point is particularly important to the heating equipment of high-power large electric current.
2. be equal in the situation, this alloy-foil type Electric radiant Heating Film power density can be accomplished 0.95W/cm 2, because the heating equipment surface temperature will meet the safety requirement usually, so the general recommendations power density is at 0.95W/cm 2Under.If but in fact cast aside the requirement of heating equipment surface temperature, power density can be higher, and higher power density ability is arranged, and means to possess higher fail safe, longer useful life.
3. thermal conversion efficiency is high, because alloy foil sheet and mica substrate fit tightly, the heat conduction is fast, and with planar heating, pure resistor element circuit, the heat efficiency is up to more than 98%.
4. structural stability is good, and alloy foil sheet, mica cross gummed paper and high temperature adhesive forms the alloy foil sheet adhesion-tight by the compacting of high-temperature laminating technique.Particularly alloy foil sheet has the distinctive toughness of metal and flexible, and the various physical influence that can bear normal production and be difficult in transit avoid can be shockproof.
5. power stability is good, not decay during normal service life.
6. quick heating, heating equipment can reach full heat in 1 ~ 2 minute.
7. heat transfer type is comprehensive, can make respectively the Electric radiant Heating Film that possesses hot-air convection and infrared radiation dual mode, and heating effect more comprehensively.
8. thermal source is soft, not hot-tempered heat, and oxygen consumption does not reduce air humidity, and the body heating is more comfortable.
9. noiselessness, free from extraneous odour, without light pollution, environmentally-friendly sanitary, suitable high-quality life requirement.
10. be easy to temperature adjustment control, thermal inertia is little, heats up synchronously, and thermal field is even, is easy to overheated temperature control protection, also can be used for the adverse circumstances heating, such as high humidity environment etc.
11. long service life because the alloy foil sheet circuit is pressed together on and becomes a closed state between the mica, and heater in galvanization without rubescent phenomenon, so there is not oxidizing process, useful life is more than 60000 hours.
Description of drawings
Fig. 1 is the structural representation of mica Electric radiant Heating Film embodiment one of the present invention.
Fig. 2 is the structural representation of mica Electric radiant Heating Film embodiment two of the present invention.
Wherein: mica substrate 1, alloy foil sheet 2, aluminium foil 3.
Embodiment
The invention will be further described below in conjunction with drawings and Examples.
As shown in Figure 1, embodiment one provides a kind of mica Electric radiant Heating Film, and this Electric radiant Heating Film is composite three layer structure, and middle being close to the heat generating member two sides is mica substrate 1 for etching has the alloy foil sheet 2 of heating circuit, and described mica substrate 1 is crossed gummed paper for the mica of 0.3mm thickness.Alloy foil sheet 2, mica substrate 1 evenly be coated with wipe that compacting can obtain the mica Electric radiant Heating Film through high-temperature laminating technique behind the high temperature adhesive.The mica Electric radiant Heating Film of this kind structure heat transfer type of hot-air convection.
As shown in Figure 2, embodiment two provides a kind of mica Electric radiant Heating Film, and this Electric radiant Heating Film is compound five-layer structure, is followed successively by mica substrate 1, alloy foil sheet 2, mica substrate 1, aluminium foil 2, mica substrate 1, and described mica substrate 1 is crossed gummed paper for the mica of 0.3mm thickness.The mica Electric radiant Heating Film of this kind structure adopts the heat transfer type of infrared radiation, and its radiation far infrared wave has the health-care physiotherapeutic effect.The far infrared wavelength of radiation mainly concentrates between 4 ~ 18um, and this wave band far infrared is widely used in healthcare field.
Alloy foil sheet 2 in above-described embodiment one, two is made by the SUS430 stainless steel, and thickness is 0.02mm ~ 0.03mm, and chemical analysis contains 0.041%C, 0.285%Si, 0.381%Mn, 0.021%P, 0.004%S, 0.140%Ni, 16.25%Cr.
Specific embodiment described herein only is to the explanation for example of the present invention's spirit.Those skilled in the art can make various modifications or replenish or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.

Claims (4)

1. mica Electric radiant Heating Film, it is characterized in that: this Electric radiant Heating Film is the composite multi-layer structure, the centre is heat generating member, being close to the heat generating member two sides is mica substrate, described heat generating member is the alloy foil sheet that etching has heating circuit, described mica substrate is that mica is crossed gummed paper, and described Electric radiant Heating Film is formed by high temperature adhesive and the compacting of high-temperature laminating technique by alloy foil sheet, mica substrate.
2. mica Electric radiant Heating Film according to claim 1, it is characterized in that: described alloy foil sheet is made by the SUS430 stainless steel material, and thickness is 0.02mm ~ 0.03mm.
3. mica Electric radiant Heating Film according to claim 1, it is characterized in that: described Electric radiant Heating Film is five-layer structure, is followed successively by mica substrate, alloy foil sheet, mica substrate, aluminium foil, mica substrate, described mica substrate is that mica is crossed gummed paper.
4. according to claim 1 or 3 described mica Electric radiant Heating Film, it is characterized in that: it is 0.3mm that described mica is crossed gummed paper thickness.
CN2012105083270A 2012-12-03 2012-12-03 Mica electro-thermal film Pending CN103002608A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012105083270A CN103002608A (en) 2012-12-03 2012-12-03 Mica electro-thermal film

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Application Number Priority Date Filing Date Title
CN2012105083270A CN103002608A (en) 2012-12-03 2012-12-03 Mica electro-thermal film

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CN103002608A true CN103002608A (en) 2013-03-27

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104329715A (en) * 2013-07-22 2015-02-04 乐清优尚碳晶供暖***有限公司 Microcrystalline mica heating plate device and manufacturing method thereof
CN105307298A (en) * 2015-11-12 2016-02-03 湖北平安电工股份有限公司 Safe and environment-friendly electrothermal film with high heat efficiency for electric hair drier
CN109005607A (en) * 2017-06-06 2018-12-14 山东圣泉新材料股份有限公司 A kind of graphene Electric radiant Heating Film and its preparation method and application and the equipment containing graphene Electric radiant Heating Film
CN112165742A (en) * 2020-09-14 2021-01-01 湖北平安电工股份有限公司 Mica heating film and manufacturing method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2783681Y (en) * 2005-04-01 2006-05-24 宁波索尔达面电热高科技有限公司 Ultrathin mica electric heating piece
CN201238397Y (en) * 2008-08-05 2009-05-13 连陈盛 Mica electric heating plate
CN201414224Y (en) * 2009-06-11 2010-02-24 江球 Mica electrical heating membrane
WO2011047471A1 (en) * 2009-10-22 2011-04-28 Datec Coating Corporation Method of melt bonding high-temperature thermoplastic based heating element to a substrate

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2783681Y (en) * 2005-04-01 2006-05-24 宁波索尔达面电热高科技有限公司 Ultrathin mica electric heating piece
CN201238397Y (en) * 2008-08-05 2009-05-13 连陈盛 Mica electric heating plate
CN201414224Y (en) * 2009-06-11 2010-02-24 江球 Mica electrical heating membrane
WO2011047471A1 (en) * 2009-10-22 2011-04-28 Datec Coating Corporation Method of melt bonding high-temperature thermoplastic based heating element to a substrate

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104329715A (en) * 2013-07-22 2015-02-04 乐清优尚碳晶供暖***有限公司 Microcrystalline mica heating plate device and manufacturing method thereof
CN105307298A (en) * 2015-11-12 2016-02-03 湖北平安电工股份有限公司 Safe and environment-friendly electrothermal film with high heat efficiency for electric hair drier
CN109005607A (en) * 2017-06-06 2018-12-14 山东圣泉新材料股份有限公司 A kind of graphene Electric radiant Heating Film and its preparation method and application and the equipment containing graphene Electric radiant Heating Film
CN109005607B (en) * 2017-06-06 2024-01-23 山东圣泉新材料股份有限公司 Graphene electrothermal film, preparation method and application thereof, and equipment containing graphene electrothermal film
CN112165742A (en) * 2020-09-14 2021-01-01 湖北平安电工股份有限公司 Mica heating film and manufacturing method thereof

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Application publication date: 20130327