CN102997205A - LED (Light-Emitting Diode) lamp housing with anticorrosive, heat-dissipation, high-insulation ceramic thermal spraying mode - Google Patents

LED (Light-Emitting Diode) lamp housing with anticorrosive, heat-dissipation, high-insulation ceramic thermal spraying mode Download PDF

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Publication number
CN102997205A
CN102997205A CN2012105364310A CN201210536431A CN102997205A CN 102997205 A CN102997205 A CN 102997205A CN 2012105364310 A CN2012105364310 A CN 2012105364310A CN 201210536431 A CN201210536431 A CN 201210536431A CN 102997205 A CN102997205 A CN 102997205A
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CN
China
Prior art keywords
thermal spraying
heat
lamp housing
ceramic coating
anticorrosive
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Pending
Application number
CN2012105364310A
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Chinese (zh)
Inventor
严海铭
严建华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHANGJIAGANG DONGNENG ELECTRONIC TECHNOLOGY Co Ltd
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ZHANGJIAGANG DONGNENG ELECTRONIC TECHNOLOGY Co Ltd
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Priority to CN2012105364310A priority Critical patent/CN102997205A/en
Publication of CN102997205A publication Critical patent/CN102997205A/en
Pending legal-status Critical Current

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Abstract

The invention discloses an LED (Light-Emitting Diode) lamp housing with an anticorrosive, heat-dissipation, high-insulation ceramic thermal spraying mode. The LED lamp housing comprises a metal housing and a ceramic coating which is coated on the surface of the metal housing, wherein the surface of the metal housing is provided with a rough surface layer which is formed by removing an oxide layer through polishing; and the ceramic coating is coated on the rough surface layer. The technical scheme is adopted, the LED lamp housing with the anticorrosive, heat-dissipation, high-insulation ceramic thermal spraying mode has strong bonding force of the metal and the ceramic coating, so that the lamp housing has anticorrosive performance, heat dissipation and high-insulation performance, improves environment resistance, can be applicable to illumination in various bad environments, has a longer service life, and is more applicable to streetlamps, landscape lamps, coastal dock lamps and various outdoor lamps. Meanwhile, the manufacturing process is simple, the manufacturing cost is low and the production efficiency is high.

Description

The LED lamp outer casing of the high insulating ceramics thermal spraying of anticorrosion heat radiation pattern
Technical field
The present invention relates to the LED lamp outer casing of the high insulating ceramics thermal spraying of a kind of anticorrosion heat radiation pattern.
Background technology
Light emitting diode (LED) is as a kind of novel luminescent device, have the plurality of advantages such as energy-saving and environmental protection, long service life, toggle speed are fast and have development prospect, but because of LED very responsive to temperature, the too high meeting of junction temperature causes LED luminous efficiency fast reducing, the service life of significantly reducing LED.So LED light fixture fibrous root is according to the supporting good heat-dissipating casing of watt level or heat sink heat sink strip.
Traditional LED lamp radiating shell is with plastics or metal material carrier and the radiator as the light source luminescent body.The plastics material has good insulating properties, and light, but heat radiation is slow, and when the temperature of large-power lamp raise fast, the plastics material can't the Quick diffusing heat, affects service life.The metal species material, it has the good capacity of heat transmission, easily processing, outward appearance is generous, but poor insulativity is directly exposed in the air after the processing of metal lamp outer casing and uses, and easily produces oxidation, not only reduces radiating effect, also affected attractive in appearance simultaneously.
Produce its radiating effect of oxidation affects and attractive in appearance in the air in order to prevent that metal material is directly exposed to, make it more attractive in appearance at the lamp housing surface various resin materials of coating and color, but metal shell is wrapped in the cold coating, the amount of heat that wafer produces just can not effectively shed, and reduces the service life of wafer.
In order to reach better radiating effect, can in cold coating, add the heat sink material coating, but also have the thermoresistance layer of surface resin coating, affect radiating effect.
In sum, existing lamp outer casing respectively has pluses and minuses.
Summary of the invention
In order to address the above problem, the object of the present invention is to provide the LED lamp outer casing of a kind of corrosion-resistant, easy heat radiation, good insulation preformance.
In order to reach above purpose, the technical solution used in the present invention is: the LED lamp outer casing of the high insulating ceramics thermal spraying of a kind of anticorrosion heat radiation pattern, it comprises metal shell, is coated in the ceramic coating of described metal shell surface, metal shell surface has economy-combat and grinds off the flocked layer that forms behind the removing oxide layer, flocked layer forms through mechanical hacking or pressure air sand washing by the surface at metal shell, and ceramic coating adopts the mode of thermal spraying to be coated on this flocked layer.The thickness of ceramic coating can be regulated according to specification requirement.Metal shell can be the metal lamp outer casing of various shape and size sizes, also can be heat dissipation metal bar or heat sink.
Further, the material of ceramic coating can be preferably aluminium oxide ceramics.
Owing to adopt technique scheme, the LED lamp outer casing of the high insulating ceramics thermal spraying of the anticorrosion heat radiation of the present invention pattern, metal shell surface forms flocked layer and forms the ceramic coating that one deck is combined closely with metal through ceramic thermal spray again after polishing, metal and ceramic coating adhesion are strong, make lamp outer casing have anticorrosion, heat radiation, high insulating property, improved anti-environmental performance, applicable to the illumination in the various adverse circumstances, longer service life more is applicable to street lamp, Landscape Lamp, coastal dock lamp and all kinds of outdoor lamp.Simultaneously, preparation method technique is simple, and cost of manufacture is low, and production efficiency is high.
Description of drawings
Accompanying drawing 1 is the structural representation of the LED lamp outer casing of the high insulating ceramics thermal spraying of the anticorrosion heat radiation of the present invention pattern.
Number in the figure is:
1, metal shell; 2, flocked layer; 3, ceramic coating.
The specific embodiment
Below in conjunction with accompanying drawing preferred embodiment of the present invention is described in detail, thereby so that advantages and features of the invention can be easier to be it will be appreciated by those skilled in the art that protection scope of the present invention is made more explicit defining.
Can find out from the structural representation of accompanying drawing 1, present embodiment provides the LED lamp outer casing of the high insulating ceramics thermal spraying of a kind of anticorrosion heat radiation pattern, it comprises metal shell 1, is coated in the ceramic coating 3 on metal shell 1 surface, metal shell 1 surface has economy-combat and grinds off the flocked layer 2 that forms behind the removing oxide layer, and ceramic coating 3 is coated on this flocked layer 2.
Metal shell 1 can be the metal lamp outer casing of various shape and size sizes, also can be heat dissipation metal bar or heat sink, the surface of metal shell 1 is removed metal oxide film by mechanical hacking or pressure air sand washing and is formed flocked layer 2, its method is for to be fixed on metal shell 1 on the sand washing frame, with the sand washing of sand-blasting machine pressure air or mechanical hacking, obtain flocked layer 2 thereby remove metal oxide film.
Ceramic coating 3 adopts the method for thermal spraying to be coated on the flocked layer 2, is closely linked with metal, and metal and ceramic coating adhesion are strong.The material of ceramic coating 3 is preferably aluminium oxide ceramics, and the thickness of ceramic coating 3 can be regulated according to specification requirement.
Above-described embodiment only is explanation technical conceive of the present invention and characteristics, and its purpose is to allow the personage who is familiar with technique can understand content of the present invention and according to this enforcement, can not limit protection scope of the present invention with this.All equivalences that Spirit Essence is done according to the present invention change or modify, and all should be encompassed within protection scope of the present invention.

Claims (2)

1. the LED lamp outer casing of the high insulating ceramics thermal spraying of an anticorrosion heat radiation pattern, it is characterized in that: it comprises metal shell (1), is coated in the ceramic coating (3) on described metal shell (1) surface, the surface of described metal shell (1) has economy-combat and grinds off the flocked layer (2) that forms behind the removing oxide layer, described flocked layer (2) forms through mechanical hacking or pressure air sand washing by the surface at described metal shell (1), and described ceramic coating (3) adopts the mode of thermal spraying to be coated on this flocked layer (2).
2. the LED lamp outer casing of the high insulating ceramics thermal spraying of anticorrosion heat radiation according to claim 1 pattern, it is characterized in that: the material of described ceramic coating (3) is aluminium oxide ceramics.
CN2012105364310A 2012-12-13 2012-12-13 LED (Light-Emitting Diode) lamp housing with anticorrosive, heat-dissipation, high-insulation ceramic thermal spraying mode Pending CN102997205A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012105364310A CN102997205A (en) 2012-12-13 2012-12-13 LED (Light-Emitting Diode) lamp housing with anticorrosive, heat-dissipation, high-insulation ceramic thermal spraying mode

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012105364310A CN102997205A (en) 2012-12-13 2012-12-13 LED (Light-Emitting Diode) lamp housing with anticorrosive, heat-dissipation, high-insulation ceramic thermal spraying mode

Publications (1)

Publication Number Publication Date
CN102997205A true CN102997205A (en) 2013-03-27

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CN2012105364310A Pending CN102997205A (en) 2012-12-13 2012-12-13 LED (Light-Emitting Diode) lamp housing with anticorrosive, heat-dissipation, high-insulation ceramic thermal spraying mode

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CN (1) CN102997205A (en)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101916731A (en) * 2010-07-12 2010-12-15 深圳大学 Ceramic insulating film heat-conducting substrate and manufacturing method thereof
CN101975342A (en) * 2010-09-13 2011-02-16 洛阳博联新能源科技开发有限公司 Metal and ceramic mixed heat-dissipating LED ball bulb lamp

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101916731A (en) * 2010-07-12 2010-12-15 深圳大学 Ceramic insulating film heat-conducting substrate and manufacturing method thereof
CN101975342A (en) * 2010-09-13 2011-02-16 洛阳博联新能源科技开发有限公司 Metal and ceramic mixed heat-dissipating LED ball bulb lamp

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Application publication date: 20130327