CN102992803B - Air-added brick with slag as matrix and method for processing same - Google Patents

Air-added brick with slag as matrix and method for processing same Download PDF

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Publication number
CN102992803B
CN102992803B CN201210320761.6A CN201210320761A CN102992803B CN 102992803 B CN102992803 B CN 102992803B CN 201210320761 A CN201210320761 A CN 201210320761A CN 102992803 B CN102992803 B CN 102992803B
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parts
slag
air
matrix
added brick
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CN102992803A (en
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张爱民
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Hainan airbond environmental protection building materials Polytron Technologies Inc
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WUHE NEW ENVIRONMENTAL PROTECTION BUILDING MATERIALS FACTORY OF BENGBU AIMIN AUTOMOBILE SERVICE CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Processing Of Solid Wastes (AREA)
  • Compositions Of Oxide Ceramics (AREA)

Abstract

The invention discloses an air-added brick with slag as matrix and a method for processing the same. The air-added brick is composed of the raw materials according to parts by weight: 10-15 parts of iron ore tailings, 5-10 parts of phosphorus slag, 10-20 parts of blast furnace slag, 10-15 parts of vanadium ore tailings, 5-8 parts of cement, 5-10 parts of kaolin, 14-16 parts of expanded perlite, 4-5 parts of ceramic clay, 0.03-0.05 part of aluminum powder, 5-10 parts of modified plant ash, 0.03-0.04 part of oxidated paraffin soap, 0.01-0.02 part of aluminium hydroxide, 0.01-0.02 part of water glass and 0.3-0.5 part of ultrafine polyvinyl alcohol. The air-added brick employs the slag as the matrix thereof, so that the environmental pollution is effectively reduced, the waste material is changed into things of value and the environment is protected; the energy consumption is reduced; the air-added brick is excellent in both of heat insulation and sound insulation properties and is obviously improved in contrast with the existing air-added brick; and simultaneously, the air-added brick is obviously improved in strength and freezing resistance by optimizing the materials in the formula.

Description

A kind of aerated bricks and working method thereof take slag as matrix
Technical field
The present invention relates to building material field, specifically belong to a kind of aerated bricks and working method thereof take slag as matrix.
Background technology
Aerated bricks is the aerated bricks building block of producing by autoclave at high temperature apparatus and process, adopt the brick product of other the various explained hereafter including steam pressure, aerated bricks is a kind of novel wall material, its unique distinction is that it is a kind of novel building walling of very light-duty heat insulating, and that this technology of China starts is more late, than abroad, totally fallen behind 40 years, but, the development of the aerated bricks industry of China is really very fast, and domestic aerated bricks technical matters level can reach international most advanced level now.
Aerated bricks sharpest edges economize the land resource exactly, need not waste a large amount of arable lands, and the source of its raw material very extensively, dust and sand, slag, flyash and coal gangue etc. are all the starting material that do aerated bricks, and very superior of the characteristic of property of aerated bricks, have extraordinary can working ability and heat insulation and insulated capacity, and very strong of plasticity-, have extraordinary processing characteristics, the research of aerated bricks raw material and processing technology need further to improve.
Summary of the invention
The object of the present invention is to provide a kind of aerated bricks and working method thereof take slag as matrix, slag consumption is large, energy-conserving and environment-protective, alleviates slag and stores up the problem of environmental pollution that processing brings, simultaneously for aerated bricks provides new raw material sources.
The present invention adopts following technical scheme to achieve these goals:
Aerated bricks take slag as matrix, the weight part of its constitutive material is: iron ore tailings 10-15, phosphorus ore slag 5-10, blast-furnace slag 10-20, alum ore deposit tailings 10-15, cement 5-8, kaolin 5-10, pearlstone 14-16, ceramic clay 4-5, aluminium powder 0.03-0.05, modification plant ash 5-10, oxidized paraffin wax soap 0.03-0.04, aluminium hydroxide 0.01-0.02, water glass 0.01-0.02 and micronized polyethylene alcohol 0.3-0.5.
The working method of the aerated bricks take slag as matrix, comprises the following steps:
(1) raw-material processing: starting material comprise iron ore tailings, phosphorus ore slag, blast-furnace slag, alum ore deposit tailings, cement, kaolin, pearlstone, ceramic clay and aluminium powder; Be crushed to fineness and reach 180-200 order;
(2) stir: Xian Jiashui stirs separately, then mix and blend also adds other surplus stocks in raw material by weight;
(3) cast: the slurry that step (2) is stirred adds in stock mould, obtains brick idiosome;
(4) rest: the brick idiosome of step (3) is put into the chamber of resting, the chamber sealing thermal insulation 40-45 ℃ that rests, time 1-3 hour rests;
(5) cutting: the brick idiosome that step (4) is rested is put into and is processed into certain desired size on cutting machine;
(6) steam-cured: the green compact of above-mentioned steps (5), at 0.8-1.0Mpa vapor cure 16-19h, are obtained to aerated bricks finished product.
Modification plant ash is plant ash to be admixed to be equivalent to the calcium lignin sulphonate agitating with dibutyl maleinate, 1-2% of powder weight 1-2% even, dries, and is ground into powder and obtains.
Beneficial effect of the present invention:
The present invention, by adopting the composition of slag as aerated bricks, has effectively reduced environmental pollution, turns waste into wealth, and has protected environment; Reduced energy consumption; Aerated bricks of the present invention is heat insulation all good with sound-proofing properties, and more existing aerated bricks is significantly improved; The present invention is simultaneously by optimization of C/C composites materials, and intensity of the present invention, frost resistance are significantly improved.
Embodiment
Embodiment 1: the aerated bricks take slag as matrix, the weight part of its constitutive material is: iron ore tailings 10-12, phosphorus ore slag 8-10, blast-furnace slag 10-12, alum ore deposit tailings 10-12, cement 6-8, kaolin 8-10, pearlstone 14-16, ceramic clay 4-5, aluminium powder 0.03-0.05, modification plant ash 9-10, oxidized paraffin wax soap 0.03-0.04, aluminium hydroxide 0.01-0.02, water glass 0.01-0.02 and micronized polyethylene alcohol 0.3-0.5.
The working method of the aerated bricks take slag as matrix, comprises the following steps:
(1) raw-material processing: starting material comprise iron ore tailings, phosphorus ore slag, blast-furnace slag, alum ore deposit tailings, cement, kaolin, pearlstone, ceramic clay and aluminium powder; Be crushed to fineness and reach 180-200 order;
(2) stir: Xian Jiashui stirs separately, then mix and blend also adds other surplus stocks in raw material by weight;
(3) cast: the slurry that step (2) is stirred adds in stock mould, obtains brick idiosome;
(4) rest: the brick idiosome of step (3) is put into the chamber of resting, the chamber sealing thermal insulation 40-45 ℃ that rests, time 1-3 hour rests;
(5) cutting: the brick idiosome that step (4) is rested is put into and is processed into certain desired size on cutting machine;
(6) steam-cured: the green compact of above-mentioned steps (5), at 0.8-1.0Mpa vapor cure 16-19h, are obtained to aerated bricks finished product.
Modification plant ash is that plant ash is admixed and is equivalent to the even with dibutyl maleinate, 1.2% calcium lignin sulphonate agitating of powder weight 1.2%, dries, and is ground into powder and obtains.
The performance data of processing the aerated bricks obtaining by above-described embodiment 1 is as follows: hole reaches 80%-85%, volume density 570~750kg/m 3, refractory temperature is 720 ℃, thermal conductivity is 0.11-0.16W/MK, water suction lead wet slowly, it is 6.2 times of clay brick that same volume absorbs water to saturated required time.Ultimate compression strength is 5.1-7.2Mpa.

Claims (1)

1. the aerated bricks take slag as matrix, is characterized in that the weight part of its constitutive material is: iron ore tailings 10-15, phosphorus ore slag 5-10, blast-furnace slag 10-20, alum ore deposit tailings 10-15, cement 5-8, kaolin 5-10, pearlstone 14-16, ceramic clay 4-5, aluminium powder 0.03-0.05, modification plant ash 5-10, oxidized paraffin wax soap 0.03-0.04, aluminium hydroxide 0.01-0.02, water glass 0.01-0.02 and micronized polyethylene alcohol 0.3-0.5; Described modification plant ash is that plant ash is admixed to the calcium lignin sulphonate agitating of the dibutyl maleinate, the 1-2% that are equivalent to powder weight 1-2% is even, dries, and is ground into powder and obtains;
The working method of the described aerated bricks take slag as matrix comprises the following steps:
(1) raw-material processing: starting material comprise iron ore tailings, phosphorus ore slag, blast-furnace slag, alum ore deposit tailings, cement, kaolin, pearlstone, ceramic clay and aluminium powder; Be crushed to fineness and reach 180-200 order;
(2) stir: Xian Jiashui stirs separately, then mix and blend also adds other surplus stocks in raw material by weight;
(3) cast: the slurry that step (2) is stirred adds in stock mould, obtains adobe body;
(4) rest: the adobe body of step (3) is put into the chamber of resting, the chamber sealing thermal insulation 40-45 ℃ that rests, time 1-3 hour rests;
(5) cutting: the adobe body that step (4) is rested is put into and is processed into certain desired size on cutting machine;
(6) steam-cured: the green compact of above-mentioned steps (5), at 0.8-1.0MPa vapor cure 16-19h, are obtained to aerated bricks finished product.
CN201210320761.6A 2012-09-03 2012-09-03 Air-added brick with slag as matrix and method for processing same Active CN102992803B (en)

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Families Citing this family (16)

* Cited by examiner, † Cited by third party
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CN103449769A (en) * 2013-07-31 2013-12-18 潘逸东 Antibacterial aerated brick
CN103449764A (en) * 2013-07-31 2013-12-18 潘逸东 Heat-resistant aerated brick
CN103449763A (en) * 2013-07-31 2013-12-18 潘逸东 Anti-crack aerated brick
CN103467006B (en) * 2013-08-05 2015-12-23 安徽中龙建材科技有限公司 A kind of high heat preservation performance air-entrained concrete building block
CN103449771A (en) * 2013-08-05 2013-12-18 潘逸东 Waterproof aerated brick
CN103601443B (en) * 2013-11-04 2015-07-01 沈礼群 Slag wall brick and preparation method thereof
CN103880467B (en) * 2014-02-11 2016-03-16 合肥蓝科新材料有限公司 A kind of cracking resistance aerated bricks and preparation method thereof
CN103880468B (en) * 2014-02-11 2016-05-11 徐俊云 A kind of sound-absorbing aerated bricks and preparation method thereof
CN104045272A (en) * 2014-04-30 2014-09-17 枞阳县天筑新型建筑材料有限公司 Fire-resistant high-strength concrete and preparation method
CN104030615A (en) * 2014-04-30 2014-09-10 枞阳县天筑新型建筑材料有限公司 Heat-insulation heatproof concrete and preparation method thereof
CN104556895A (en) * 2014-12-19 2015-04-29 安徽中龙建材科技有限公司 Aerated concrete block with low heat conductivity coefficient and preparation method thereof
CN104591619A (en) * 2014-12-30 2015-05-06 青岛新华友建工集团股份有限公司 Iron-mine tailing aerated concrete block and preparation method thereof
CN106278028A (en) * 2016-08-10 2017-01-04 马鞍山市广立方彩砖有限公司 A kind of building non-bearing aerated bricks of the iron mine tailings that adulterates
CN107879682B (en) * 2017-11-27 2020-01-31 安徽省润乾节能建材科技股份有限公司 aerated bricks with slag as matrix and processing method thereof
CN109279855A (en) * 2018-12-19 2019-01-29 建德市东胜建材有限公司 A kind of composite environmental-friendly brick and preparation method thereof
CN111732402A (en) * 2020-07-16 2020-10-02 余庆县君余新型建材有限责任公司 Waterproof and fireproof aerated brick and preparation method thereof

Citations (5)

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CN1644550A (en) * 2004-12-15 2005-07-27 袁景华 Polymer aluminium silicate cement and production thereof
CN101244920A (en) * 2008-03-25 2008-08-20 东南大学 Concrete base sound absorption material for road sound screen and method of manufacturing the same
CN101538136A (en) * 2009-04-29 2009-09-23 华南理工大学 Premixing mortar with high moisture retention and production method thereof
CN101687703A (en) * 2007-07-05 2010-03-31 美国石膏公司 Lightweight cementitious compositions and building products and methods for making same
WO2011020975A2 (en) * 2009-08-21 2011-02-24 Laboratoire Central Des Ponts Et Chaussees Geopolymer cement and use thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1644550A (en) * 2004-12-15 2005-07-27 袁景华 Polymer aluminium silicate cement and production thereof
CN101687703A (en) * 2007-07-05 2010-03-31 美国石膏公司 Lightweight cementitious compositions and building products and methods for making same
CN101244920A (en) * 2008-03-25 2008-08-20 东南大学 Concrete base sound absorption material for road sound screen and method of manufacturing the same
CN101538136A (en) * 2009-04-29 2009-09-23 华南理工大学 Premixing mortar with high moisture retention and production method thereof
WO2011020975A2 (en) * 2009-08-21 2011-02-24 Laboratoire Central Des Ponts Et Chaussees Geopolymer cement and use thereof

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Effective date of registration: 20160425

Address after: 571152 Hainan Province, Haikou town of Yongxing City Xiuying District Yongde village Mei Mei Village

Patentee after: Hainan airbond environmental protection building materials Polytron Technologies Inc

Address before: 233300 Anhui city of Bengbu province Wuhe County South Industrial Park Road on the north side of Bengbu five

Patentee before: Wuhe New Environmental Protection Building Materials Factory of Bengbu Aimin Automobile Service Co., Ltd.

CB03 Change of inventor or designer information

Inventor after: Huang Hongguang

Inventor before: Zhang Aimin

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