CN102992796A - Metal-substituent unbreakable ceramic paperboard with above 10-meter width and 0.2-millimeter thickness and capable of being sawn and drilled - Google Patents
Metal-substituent unbreakable ceramic paperboard with above 10-meter width and 0.2-millimeter thickness and capable of being sawn and drilled Download PDFInfo
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- CN102992796A CN102992796A CN 201110290922 CN201110290922A CN102992796A CN 102992796 A CN102992796 A CN 102992796A CN 201110290922 CN201110290922 CN 201110290922 CN 201110290922 A CN201110290922 A CN 201110290922A CN 102992796 A CN102992796 A CN 102992796A
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Abstract
A metal-substituent unbreakable ceramic paperboard with above 10-meter width and 0.2-millimeter thickness and capable of being sawn and drilled can be a substituent for metal plates and plastic plates. Ceramic slurry is used as an adhesion agent to wrap ceramic fiber cloth in an overlaying adhesion manner so as to increase the thickness and width, and the ceramic fiber cloth with the ceramic slurry is dried and then fed into a furnace to be fired. When a ceramic plate is impacted, the impact force is quickly transferred to the ceramic fiber cloth to be absorbed by ceramic fiber wires, so that the ceramic plate is kept complete and cannot crack. The ceramic has the hardness higher than steel, so that the abrasion resistance of the ceramic plate is stronger than that of the steel. The ceramic fiber wires have excellent ceramic acid and alkali resistances, cannot be eaten by insects and ants and have service lives of over thousands of years. The unbreakable ceramic paperboard is lighter than an aluminium plate by 26% and is lighter than a steel plate by 74%. The unbreakable ceramic paperboard has the characteristics of impact resistance, acid and alkali resistances, light weight and small thermal conductivity, so that the ceramic plate has obvious advantages in the industries of transportation, chemical engineering, thermal insulation and the like. For example, one hundred of square meters of the ceramic plate with the thickness of 1 millimeter is 200 kilograms, thereby having advantages in producing compartments, cabins and furniture, building large-scale factory buildings, decorating outer walls and the like. The economic benefit is increased by times if the unbreakable ceramic paperboard is produced into unbreakable foam ceramic plates.
Description
Pottery is not afraid of soda acid worm ant, but is afraid of bump, one bump namely broken; If without bump, it's thousand pasts the life-span, makes the metal sheet self-induction be not so good as.
" wide surpass ten meters be as thin as 0.2 millimeter ceramic cardboard that do not rot that replaces metal can saw boring " that present technique proposes can solve above-mentioned ceramic fearness Impact Problems.
" wide surpass ten meters be as thin as 0.2 millimeter ceramic cardboard that do not rot that replaces metal can saw boring ", its beneficial effect is that the replacement metallic substance extends working time, weight reduction, reduction cost.
" wide surpass ten meters be as thin as 0.2 millimeter ceramic cardboard that do not rot that replaces metal can saw holing ", the technical scheme that its technical solution problem adopts is, take ceramic mud as tackiness agent, make ceramic mud (1) parcel ceramic fiber cloth with facility, strike off unnecessary ceramic mud, make straight plate, sending into kiln after the drying fires, wherein, ceramic fiber cloth comprises ceramic fiber cloth (2) and ceramic fiber grid cloth (3), is manufactured with 4 kinds:
1), with facility with ceramic mud, water mixes by a certain percentage makes ceramic mud, again ceramic mud is laid in and is as thin as on 0.1 millimeter ceramic fiber cloth, make ceramic mud parcel ceramic fiber cloth, ceramic mud passes ceramic fiber grid cloth hole, strike off unnecessary ceramic mud, ceramic mud thickness is preferably thick less than ceramic fiber cloth, the ceramic fiber cloth of ceramic mud parcel can several overlapping bonding thickening be widened, then sending into kiln fires, can carry out glazing before and after firing, drawing, put forward poem and decorate, thus obtain one or more layers ceramic fiber cloth widely surpass ten meters and be as thin as 0.2 millimeter ceramic paper that do not rot that replaces metal can saw holing;
2), with facility with ceramic mud, water mixes by a certain percentage makes ceramic mud, make again and be as thin as 0.1 millimeter ceramic fiber cloth and pass through ceramic mud, make ceramic mud parcel ceramic fiber cloth, ceramic mud passes ceramic fiber grid cloth hole, strike off unnecessary ceramic mud, the ceramic fiber cloth of ceramic mud parcel can several overlapping bonding thickening be widened, then sending into kiln fires, can carry out glazing before and after firing, paint, put forward poem and decorate, thus obtain one or more layers ceramic fiber cloth widely surpass ten meters and be as thin as 0.2 millimeter ceramic paper that do not rot that replaces metal can saw holing;
3), with facility with ceramic mud, water mixes by a certain percentage makes ceramic mud, again ceramic mud is laid on the ceramic fiber cloth, make ceramic mud parcel ceramic fiber cloth, ceramic mud passes ceramic fiber grid cloth hole, strike off unnecessary ceramic mud, ceramic mud thickness is preferably thick less than ceramic fiber cloth, overlapping bonding the thickening of ceramic fiber cloth polylith of ceramic mud parcel widened, then sending into kiln fires, can carry out glazing before and after firing, drawing, put forward poem and decorate, thus obtain the multilayer ceramic cloth widely surpass ten meters and be as thin as 2 millimeters ceramic plates that do not rot that replace metals can saw holing;
4), with facility with ceramic mud, water mixes by a certain percentage makes ceramic mud, make ceramic fiber cloth pass through ceramic mud again, make ceramic mud parcel ceramic fiber cloth, ceramic mud passes ceramic fiber grid cloth hole, strike off unnecessary ceramic mud, ceramic mud thickness is preferably thick less than ceramic fiber cloth, strikes off unnecessary ceramic mud, and overlapping bonding the thickening of ceramic fiber cloth polylith of ceramic mud parcel widened, then send into kiln and fire, can carry out glazing before and after firing, paint, carry the poem decoration; Thereby what obtain the multilayer ceramic cloth widely surpasses ten meters and is as thin as 2 millimeters ceramic plates that do not rot that replace metals can saw holing.Such as Fig. 1
Ceramic plate is not rotted in existing combination principle introduction:
It is reported, ceramic mud is fired into approximately 1200 ℃ of the temperature of ceramic plate.
The ceramic fiber cloth that present technique is taken high temperature resistantly reaches 1700 ℃, so when ceramic mud was fired into ceramic plate, ceramic fiber cloth still kept the performance of former tension, makes ceramic plate can not rupture; Present technique is in ceramic fiber cloth, on the ratio of pottery mud, take ceramic fiber cloth as main, ceramic mud only uses as a kind of tackiness agent, its thickness is thick less than ceramic fiber cloth, and emphasize ceramic mud, the ratio of water makes ceramic mud just wrap up the ceramic fiber cloth lines, does not enter in the ceramic fiber measuring fiber, like this, burn till and be as thin as the thick pottery of 0.05mm and have elasticity, when very thin pottery was subject to clashing into, impact force just passed on the ceramic fiber lines rapidly, absorbed by the ceramic fiber lines, make ceramic plate keep complete and can not rupture; The hardness ratio iron and steel of pottery is high, so the resistance to abrasion of ceramic plate is stronger than iron and steel; The ceramic fiber line, pottery all possesses very good anti acid alkali performance energy, and the worm mosquito do not eat, and so long as not being subject to too strong impact force, the usage period surpasses thousand and is not a problem; The polylith ceramic fiber cloth is overlapping bonding, can expand that bare glass cloth is wide to be reached more than ten meters; Former ceramic fiber cloth glass is thick to be as thin as 0.1 millimeter, and that can do 0.2 mm thick does not rot ceramic foam paper; In addition, the ceramic plate area of multilayer ceramic cloth reaches up to a hundred square metres, and is also very light, because in the ceramic plate, the ceramic fiber line is loose condition (of surface), and pottery just exists as tackiness agent, sealing agent, and the volumetric ratio pottery volume of ceramic fiber cloth is much larger; If ceramic fiber cloth is enough thick, its unit weight is less than 2g, and is light by 26% than aluminium sheet, light by 74% than steel plate.Impact resistance, antiacid alkali, lightweight, thermal conductivity is very little, make not rot ceramic plate in transportation, chemical industry, insulation etc. industry is occupied clear superiority.With half centimeter of ceramic thickness of slab, hundred square metres of areas are example, 100cm*100cm*0.5cm*100=500000c
3So 500000*2g=1000000g only is 1000 kilograms, small-sized crane just can lift.Thickness of slab is reduced to 0.1cm, then only has 200 kilograms, and it is to the bedding large-sized workshop, and the external wall finishing is very favourable.Further with the ceramic paper that do not rot of 0.2-1 millimeter, be made into and do not rot the ceramic foam plate, its economic benefit is carried several times.
The Figure of description explanation
Fig. 1: do not rot ceramic plate
1. ceramic mud, 2. ceramic fiber cloth, 3. ceramic fiber grid cloth.
Claims (1)
1. " wide surpass ten meters be as thin as 0.2 millimeter ceramic cardboard that do not rot that replaces metal can saw holing ", it is characterized in that, take ceramic mud as tackiness agent, make ceramic mud parcel ceramic fiber cloth with facility, strike off unnecessary ceramic mud, make straight plate, sending into kiln after the drying fires, wherein, ceramic fiber cloth comprises ceramic fiber cloth and ceramic fiber grid cloth, is manufactured with 4 kinds:
1), with facility with ceramic mud, water mixes by a certain percentage makes ceramic mud, again ceramic mud is laid in and is as thin as on 0.1 millimeter ceramic fiber cloth, make ceramic mud parcel ceramic fiber cloth, ceramic mud passes ceramic fiber grid cloth hole, strike off unnecessary ceramic mud, ceramic mud thickness is preferably thick less than ceramic fiber cloth, the ceramic fiber cloth of ceramic mud parcel can several overlapping bonding thickening be widened, then sending into kiln fires, can carry out glazing before and after firing, drawing, put forward poem and decorate, thus obtain one or more layers ceramic fiber cloth widely surpass ten meters and be as thin as 0.2 millimeter ceramic paper that do not rot that replaces metal can saw holing;
2), with facility with ceramic mud, water mixes by a certain percentage makes ceramic mud, make again and be as thin as 0.1 millimeter ceramic fiber cloth and pass through ceramic mud, make ceramic mud parcel ceramic fiber cloth, ceramic mud passes ceramic fiber grid cloth hole, strike off unnecessary ceramic mud, the ceramic fiber cloth of ceramic mud parcel can several overlapping bonding thickening be widened, then sending into kiln fires, can carry out glazing before and after firing, paint, put forward poem and decorate, thus obtain one or more layers ceramic fiber cloth widely surpass ten meters and be as thin as 0.2 millimeter ceramic paper that do not rot that replaces metal can saw holing;
3), with facility with ceramic mud, water mixes by a certain percentage makes ceramic mud, again ceramic mud is laid on the ceramic fiber cloth, make ceramic mud parcel ceramic fiber cloth, ceramic mud passes ceramic fiber grid cloth hole, strike off unnecessary ceramic mud, ceramic mud thickness is preferably thick less than ceramic fiber cloth, overlapping bonding the thickening of ceramic fiber cloth polylith of ceramic mud parcel widened, then sending into kiln fires, can carry out glazing before and after firing, drawing, put forward poem and decorate, thus obtain the multilayer ceramic cloth widely surpass ten meters and be as thin as 2 millimeters ceramic plates that do not rot that replace metals can saw holing;
4), with facility with ceramic mud, water mixes by a certain percentage makes ceramic mud, make ceramic fiber cloth pass through ceramic mud again, make ceramic mud parcel ceramic fiber cloth, ceramic mud passes ceramic fiber grid cloth hole, strike off unnecessary ceramic mud, ceramic mud thickness is preferably thick less than ceramic fiber cloth, strikes off unnecessary ceramic mud, and overlapping bonding the thickening of ceramic fiber cloth polylith of ceramic mud parcel widened, then send into kiln and fire, can carry out glazing before and after firing, paint, carry the poem decoration; Thereby what obtain the multilayer ceramic cloth widely surpasses ten meters and is as thin as 2 millimeters ceramic plates that do not rot that replace metals can saw holing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110290922 CN102992796A (en) | 2011-09-15 | 2011-09-15 | Metal-substituent unbreakable ceramic paperboard with above 10-meter width and 0.2-millimeter thickness and capable of being sawn and drilled |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110290922 CN102992796A (en) | 2011-09-15 | 2011-09-15 | Metal-substituent unbreakable ceramic paperboard with above 10-meter width and 0.2-millimeter thickness and capable of being sawn and drilled |
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| CN102992796A true CN102992796A (en) | 2013-03-27 |
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| CN 201110290922 Pending CN102992796A (en) | 2011-09-15 | 2011-09-15 | Metal-substituent unbreakable ceramic paperboard with above 10-meter width and 0.2-millimeter thickness and capable of being sawn and drilled |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104290879A (en) * | 2013-07-18 | 2015-01-21 | 廖树汉 | Corrosion-prevention waterproof impact-resisting 100-service-life enamel glass motorboat formed by firing enamel powder |
| CN104290867A (en) * | 2013-07-19 | 2015-01-21 | 廖树汉 | Glass motorboat fired with glass powder and characterized by corrosion resistance, water resistance, impact resistance and long service life |
| CN104290860A (en) * | 2013-07-18 | 2015-01-21 | 廖树汉 | Ceramic-clay-fired corrosion-prevention waterproof impact-resisting ceramic glass motorboat with service life as long as one hundred years |
| CN104290859A (en) * | 2013-07-18 | 2015-01-21 | 廖树汉 | Glaze glass motorboat fired with glaze powder and characterized by corrosion resistance, water resistance, impact resistance and long service life |
| CN104340333A (en) * | 2013-07-28 | 2015-02-11 | 廖树汉 | Enamel powder-fired corrosionproof waterproof anti-impact enameled motorboat with service life of 100 years |
| CN104565562A (en) * | 2013-10-29 | 2015-04-29 | 廖树汉 | Sawable, nailable and unbreakable ceramic pipe with diameter of 3m |
| CN106957171A (en) * | 2016-01-10 | 2017-07-18 | 廖树汉 | The ceramic bonding fiber fabric swatch for boring impact resistant wear resistant heat preserving can be sawed instead of metal |
-
2011
- 2011-09-15 CN CN 201110290922 patent/CN102992796A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104290879A (en) * | 2013-07-18 | 2015-01-21 | 廖树汉 | Corrosion-prevention waterproof impact-resisting 100-service-life enamel glass motorboat formed by firing enamel powder |
| CN104290860A (en) * | 2013-07-18 | 2015-01-21 | 廖树汉 | Ceramic-clay-fired corrosion-prevention waterproof impact-resisting ceramic glass motorboat with service life as long as one hundred years |
| CN104290859A (en) * | 2013-07-18 | 2015-01-21 | 廖树汉 | Glaze glass motorboat fired with glaze powder and characterized by corrosion resistance, water resistance, impact resistance and long service life |
| CN104290867A (en) * | 2013-07-19 | 2015-01-21 | 廖树汉 | Glass motorboat fired with glass powder and characterized by corrosion resistance, water resistance, impact resistance and long service life |
| CN104340333A (en) * | 2013-07-28 | 2015-02-11 | 廖树汉 | Enamel powder-fired corrosionproof waterproof anti-impact enameled motorboat with service life of 100 years |
| CN104565562A (en) * | 2013-10-29 | 2015-04-29 | 廖树汉 | Sawable, nailable and unbreakable ceramic pipe with diameter of 3m |
| CN106957171A (en) * | 2016-01-10 | 2017-07-18 | 廖树汉 | The ceramic bonding fiber fabric swatch for boring impact resistant wear resistant heat preserving can be sawed instead of metal |
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Application publication date: 20130327 |