CN102990756A - Laminate floor continuous processing method and production line equipment - Google Patents
Laminate floor continuous processing method and production line equipment Download PDFInfo
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- CN102990756A CN102990756A CN2011102792374A CN201110279237A CN102990756A CN 102990756 A CN102990756 A CN 102990756A CN 2011102792374 A CN2011102792374 A CN 2011102792374A CN 201110279237 A CN201110279237 A CN 201110279237A CN 102990756 A CN102990756 A CN 102990756A
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Abstract
The invention discloses a laminate floor continuous processing method and production line equipment; the method comprises pre-cutting, overlaying, slitting, storing, slotting and water-proof edge sealing steps; according to the continuous processing method, a pre-cut groove is pre-cut on the upper surface of a floor base material, so as to release the original inner stress of the base material; a heat removing channel, an exhaust channel and a drainage channel of the base material are added when in overlaying, so that the reincreasing of the inner stress of a blank board during an overlaying process is reduced, the deformation of a blank strip after being slit is reduced, closed on-line storing equipment with adjustable temperature and humidity is added, so that the stopping of the deformation of the blank strip is accelerated, the storing time is shortened, and on-line storing becomes possible; then water-proof edge sealing is carried out continuously after slotting, so that finished floor is not affected by the humidity of the outside environment and does not deform, and a laminate floor continuous production line is formed; and in addition, for the floor with synchronous patterns and concave and convex groove surfaces which need to be precisely aligned and processed, the pre-cut groove serves as the same positioning reference for the steps of overlaying, slitting and slotting, so that the processing precision of the product is improved.
Description
Technical field
The invention relates to a kind of consolidated floor continuous process and apparatus for production line.
Background technology
Processing method and the production line of tradition consolidated floor mainly are that segmentation is carried out, and mainly comprise: the section of overlaying production line, minute segment production line, groove milling section production line, and every section production line is finished this section procedure of processing, is the health step of work piece between each section production line;
As shown in Figure 1, there is artificial or charging equipment 11 that the base material 1 of consolidated floor is clipped between facing paper, the balance paper, sends into press 12 and overlay, overlay rear title blanket 3, its shortcoming is: blanket 3 internal stress are large, and needs are artificial or blanking equipment 13 is sent and stacked, health under natural environment;
As shown in Figure 2, artificial or charging equipment 21 are arranged, blanket 3 is sent into three minutes saws 22 carry out piecemeal, after turning to roller 23, enter multitool saw 24 and carry out itemize, claim base bar 4 behind the itemize, its shortcoming is: base bar 4 distortion is large, needs artificial or blanking equipment 25 is sent and stacked, health under natural environment, conditioned time is longer, until 4 distortion of base bar stop;
As shown in Figure 3, artificial or charging equipment 31 are arranged, with base bar 4 material loadings, through groove milling feed belt machine 32, send into vertical two-ends milling machine 33 long side milling grooves, then through transition belt feeder 34, send into horizontal two-ends milling machine 35 and carry out the minor face groove milling; Claim production board after after the groove milling; According to the specification needs, carry out again post-processing step, present traditional post processing mainly is: production board is cut finished surrounding carries out the waterproof edge sealing processing;
The processing method that section product line is finished and production line, its shortcoming is: the feeding, discharge operation of work piece in process is many, need a large amount of personnel or feeding, discharge equipment, production cost is high, efficient is low, and simultaneously natural environment health floor space is large, and conditioned time is long, so the production cycle is long, and occupied fund is many.
Summary of the invention
The objective of the invention is for the deficiencies in the prior art, a kind of can be fast online health is provided, do not need in the middle of the feeding, discharge operation, be linked to be a line, finish consolidated floor continuous process and the apparatus for production line of whole procedure of processings.
For achieving the above object, the present invention has adopted following technical scheme:
A kind of consolidated floor continuous process is characterized in that: the consolidated floor continuous process have continuously cut in advance, overlay, cut, health, groove milling and waterproof edge sealing procedure of processing;
The continuous machining production line of a kind of consolidated floor is characterized in that: comprise finish each procedure of processing of claim 1, be linked to be one continuous reinforcement floor production line equipment;
A kind of consolidated floor preprocessing equipment, it is characterized in that: comprise that vertical charger, the horizontal stroke cut in advance cut in advance charger, vertically cut in advance machine and machine cut in advance in horizontal stroke, describedly vertical cut in advance machine and comprise a plurality of cutters that are installed in the same rotating shaft, described horizontal stroke is cut in advance machine and is comprised a plurality of cutters that are installed in the different rotating shafts.
Further, described consolidated floor continuous process is characterized in that: comprising:
Cut in advance step, according to the consolidated floor product size, corresponding base material upper surface at described consolidated floor cuts out the orthogonal precutting trough of vertical, horizontal in advance, and the precutting trough degree of depth of vertical, horizontal cutting can be unequal, but do not cut off base material, be called the grooving plate after cutting in advance;
Further, described consolidated floor continuous process is characterized in that: also comprise:
Overlay step, stick facing paper, balance paper in the upper and lower surface pressure of grooving plate, the precutting trough of grooving plate upper surface becomes heat extraction, exhaust, the drainage channel of the process of overlaying at this moment, is called blanket after overlaying;
Further, described consolidated floor continuous process is characterized in that: also comprise:
Cut step, for cutting positioning datum, from the blanket lower surface, aim at remaining base material part below normotopia or the dislocation cutting precutting trough with precutting trough, be called the base bar after minute cutting;
Further, described consolidated floor continuous process is characterized in that: also comprise:
Health step, base bar enter controlled acceleration health in the again line health preserving equipment temp. controllable damping, closed;
Further, a kind of consolidated floor health preserving equipment is characterized in that: comprise aircondition, seal bootr, dry in the air plate machine and controlled temperature adjustment, humidity control device, the described plate machine that dries in the air comprises the conveying mechanism on solid, plane;
Further, described consolidated floor continuous process is characterized in that: also comprise:
The groove milling step take precutting trough as the groove milling positioning datum, is carried out four side milling grooves with the base bar after the health, is called production board after the groove milling;
The waterproof edge sealing step is cut finished surrounding to production board and sprays marine glue or wax, finishes the edge sealing processing, is called moist-proof board behind the waterproof edge sealing;
Further, a kind of consolidated floor overlays alignment mode, it is characterized in that: comprise alignment device and plate feeding device, with precutting trough for overlaying positioning datum, the alignment device inlay card is in precutting trough, do not take out when overlaying, with synchronization patterns is arranged tongue and groove surface is arranged or the two consolidated floor that has on touch plate and accurately locate, realize overlaying accurately sending plate and location to overlay.
Owing on the base material of consolidated floor, cut out in advance precutting trough, discharge the internal stress of the inner former existence of base material, precutting trough becomes base material heat extraction when overlaying again, exhaust, drainage channel, thereby minimizing overlays process blanket internal stress and strengthens, reduce to cut rear base bar deflection, cooperate the temp. controllable that adds, the closed again line of damping health preserving equipment, accelerating the distortion of base bar stops, shorten conditioned time, make again that the line health becomes possibility, after groove milling, carry out continuously waterproof edge sealing and process again, make the finished product floor no longer be subjected to extraneous humidity effect and be out of shape, thereby form a consolidated floor line production line;
The invention has the beneficial effects as follows: by the closed again line of temp. controllable, the damping health preserving equipment that cuts in advance precutting trough and interpolation, accelerate the distortion of base bar and stop, shortening conditioned time, making again, the line health becomes possibility, again after the groove milling, carry out continuously waterproof edge sealing and process, the finished product floor is reduced be subjected to extraneous humidity effect and be out of shape, thereby form a consolidated floor line production line, feeding, discharge operation in the middle of deducting, save artificial and the energy, enhance productivity, shorten the production cycle.
Increase in addition and overlay alignment device, to synchronization patterns being arranged, the floor tongue and groove surface, that need exactitude position processing is arranged, the positioning datum with precutting trough overlays, cuts, each step of groove milling is same will improve such processing precision of products.
Description of drawings
Fig. 1 is the existing consolidated floor section of overlaying production line schematic diagram;
Fig. 2 is that existing consolidated floor divides segment production line schematic diagram;
Fig. 3 is existing consolidated floor groove milling section production line schematic diagram;
Fig. 4 is present embodiment consolidated floor tinuous production schematic diagram
Fig. 5 is present embodiment preprocessing equipment schematic diagram;
Fig. 6 is the grooving plate structure schematic diagram that present embodiment cuts out precutting trough in advance;
Fig. 7 be present embodiment cut the process equipment schematic diagram;
Fig. 8 is the base bar structural representation after the present embodiment normotopia is cut processing;
Fig. 9 is the base bar structural representation after processing is cut in the present embodiment dislocation;
Figure 10 is that present embodiment consolidated floor health preserving equipment master looks schematic diagram;
Figure 11 is that schematic diagram is looked on the present embodiment consolidated floor health preserving equipment right side.
The specific embodiment
Below by the specific embodiment, by reference to the accompanying drawings the present invention is described in further detail.
As shown in Figure 4, present embodiment consolidated floor continuous machining production line equipment is mainly by base material feeder 41, charger 42 cut in advance in horizontal stroke, machine 43 cut in advance in horizontal stroke, the vertical charger 44 of cutting in advance, the vertical machine 45 of cutting in advance, overlay alignment device 51, overlay into plate machine 52, press 53, overlay discharging machine 54, cut alignment device 61, the horizontal charger 62 of cutting, horizontal parting saw 63, turn to roller 64, the vertical alignment device 65 of cutting, vertical multitool saw 66, cut delivery bowl machine 67, aircondition 71, seal bootr 72, plate machine 73 dries in the air, controlled temperature adjustment, humidity control device 74, health conveying mechanism 75, lengthways milling groove charger 81, vertical two-ends milling machine 82, transition belt feeder 83, horizontal two-ends milling machine 84, scavenging machine 91, vertical edge banding machine 92, horizontal edge banding machine 93 forms.
The consolidated floor continuous process of present embodiment comprises the steps and process principle:
A) cut in advance step, such as Fig. 5, shown in Figure 6, consolidated floor base material 1 has relative upper surface 101 and lower surface 102, by base material feeder 41 base material 1 being placed on horizontal stroke cuts on the charger 42 in advance, horizontal stroke is cut in advance charger 42 and base material 1 is pushed horizontal stroke is cut in advance machine 43, horizontally cuts in advance a plurality of cutters 431 that machine 43 is installed in the different rotating shafts and cuts out horizontal precutting trough 111 at base material 1 upper surface 101; Then drop on vertical cutting in advance on the charger 44, be pushed into again the vertical machine 45 of cutting in advance, vertical cut in advance a plurality of cutters 452 that machine 45 is installed in the same rotating shaft 451 and cut out vertical precutting trough 112 at base material 1 upper surface 101, vertical, horizontal precutting trough 112,111 is mutually vertical, precutting trough 112,111 degree of depth of vertical, horizontal cutting can be unequal, are called grooving plate 2 after cutting in advance.
B) overlay step, as shown in Figure 4, grooving plate 2 is clipped between facing paper, the balance paper, overlayed and send into press 53 into plate machine 52 and overlay, precutting trough 111,112 plays heat extraction, exhaust, drainage channel, sends by overlaying discharging machine 54 after overlaying, and is called blanket 3 after overlaying.
Further to synchronization patterns being arranged, having the floor tongue and groove surface, that need exactitude position to process to overlay step, grooving plate 2 is clipped between facing paper, the balance paper, with precutting trough 111,112 for overlaying positioning datum, the card pin of alignment device 51 respectively inlay card in precutting trough in 111,112, do not take out when overlaying operation, with synchronization patterns is arranged tongue and groove surface is arranged or the two consolidated floor that has on touch plate and accurately locate, realize overlaying accurately sending plate and location to overlay, send by overlaying discharging machine 54 after overlaying; The card pin of alignment device 51 breaks away from the precutting trough 111,112, and circulation is used.
C) cut step, as shown in Figure 7, blanket 3 is placed on horizontal cutting on the charger 62, the horizontal alignment device 61 of cutting, with horizontal precutting trough 111 as positioning datum automatically behind the location, send into horizontal parting saw 63, horizontal parting saw 63 carries out piecemeal in blanket 3 lower surface transverse cuts, after turning to roller 64, automatically behind the location, enter multitool saw 66 as positioning datum with vertical precutting trough 112 by the vertical alignment device 65 of cutting, blanket 3 lower surfaces vertically cutting carry out itemize, cut rear title base bar 4, base bar 4 is by cutting 67 outputs of delivery bowl machine;
Minute grooving of blanket 3 lower surfaces can by normotopia is cut as shown in Figure 8, also can be cut by dislocation as shown in Figure 9 with respect to the precutting trough of upper surface.
D) health step, shown in Fig. 4,10,11, base bar 4 is being cut under 67 outputs of delivery bowl machine, enter the plate machine 73 that dries in the air in the seal bootr 72, under aircondition 71 and controlled temperature adjustment, humidity control device 74 effects, can carry out controlled temperature adjustment, damping, closed again line fast health-promotion to base bar 4, treat that 4 distortion of base bar stop, then by 75 outputs of health conveying mechanism;
In the present embodiment, the adjusting of seal bootr 72 length, plate machine 73 device length of drying in the air and the speed of service and controlled temperature adjustment, humidity control device 74 stops distortion with base bar 4 and exports and set.
E) groove milling step, as shown in Figure 4, the base bar 4 after the health is admitted to, and through groove milling feed belt machine 81, sends into vertical two-ends milling machine 82 long side milling grooves, then through transition belt feeder 83, sends horizontal two-ends milling machine 84 to and carries out the minor face groove milling; Be called production board 5 after the groove milling.
F) waterproof edge sealing step, as shown in Figure 4, production board 5 is sent into scavenging machine 91, cleaning is cut the wood chip that adheres on finished production board 5 surroundings, then order enters vertical edge banding machine 92,93 pairs of production boards of horizontal edge banding machine are cut finished surrounding and spray marine glue or wax, finish the edge sealing processing, is called moist-proof board 6 behind the waterproof edge sealing; So finish whole consolidated floor quantity-produced procedure of processing.
Above content is the further description of the present invention being done in conjunction with concrete embodiment, can not assert that implementation of the present invention is confined to these explanations.For the general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, can also make some simple deduction or replace, all should be considered as belonging to protection scope of the present invention.
Claims (10)
1. consolidated floor continuous process is characterized in that: the consolidated floor continuous process have continuously cut in advance, overlay, cut, health, groove milling and waterproof edge sealing procedure of processing;
2. continuous machining production line of consolidated floor is characterized in that: comprise finish each procedure of processing of claim 1, be linked to be one continuous reinforcement floor production line equipment;
3. consolidated floor preprocessing equipment, it is characterized in that: comprise that vertical charger, the horizontal stroke cut in advance cut in advance charger, vertically cut in advance machine and machine cut in advance in horizontal stroke, describedly vertical cut in advance machine and comprise a plurality of cutters that are installed in the same rotating shaft, described horizontal stroke is cut in advance machine and is comprised a plurality of cutters that are installed in the different rotating shafts.
4. consolidated floor continuous process as claimed in claim 1 is characterized in that: comprising:
Cut in advance step, according to the consolidated floor product size, corresponding base material upper surface at described consolidated floor cuts out the orthogonal precutting trough of vertical, horizontal in advance, and the precutting trough degree of depth of vertical, horizontal cutting can be unequal, but do not cut off base material, be called the grooving plate after cutting in advance;
5. consolidated floor continuous process as claimed in claim 1 is characterized in that: also comprise:
Overlay step, stick facing paper, balance paper in the upper and lower surface pressure of grooving plate, the precutting trough of grooving plate upper surface becomes heat extraction, exhaust, the drainage channel of the process of overlaying at this moment, is called blanket after overlaying;
6. consolidated floor continuous process as claimed in claim 1 is characterized in that: also comprise:
Cut step, for cutting positioning datum, from the blanket lower surface, aim at remaining base material part below normotopia or the dislocation cutting precutting trough with precutting trough, be called the base bar after minute cutting;
7. consolidated floor continuous process as claimed in claim 1 is characterized in that: also comprise:
Health step, base bar enter controlled acceleration health in the again line health preserving equipment temp. controllable damping, closed;
8. consolidated floor health preserving equipment is characterized in that: comprise aircondition, seal bootr, dry in the air plate machine and controlled temperature adjustment, humidity control device, the described plate machine that dries in the air comprises the conveying mechanism on solid, plane;
9. consolidated floor continuous process as claimed in claim 1 is characterized in that: also comprise:
The groove milling step take precutting trough as the groove milling positioning datum, is carried out four side milling grooves with the base bar after the health, is called production board after the groove milling;
The waterproof edge sealing step is cut finished surrounding to production board and sprays marine glue or wax, finishes the edge sealing processing, is called moist-proof board behind the waterproof edge sealing;
10. a consolidated floor overlays alignment mode, it is characterized in that: comprise alignment device and plate feeding device, with precutting trough for overlaying positioning datum, the alignment device inlay card is in precutting trough, do not take out when overlaying, with synchronization patterns is arranged tongue and groove surface is arranged or the two consolidated floor that has on touch plate and accurately locate, realize overlaying accurately sending plate and location to overlay.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102792374A CN102990756A (en) | 2011-09-08 | 2011-09-08 | Laminate floor continuous processing method and production line equipment |
| PCT/CN2012/071197 WO2012167632A1 (en) | 2011-06-09 | 2012-02-16 | Continuous machining method and production line equipment for reinforced floorboard |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102792374A CN102990756A (en) | 2011-09-08 | 2011-09-08 | Laminate floor continuous processing method and production line equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102990756A true CN102990756A (en) | 2013-03-27 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011102792374A Pending CN102990756A (en) | 2011-06-09 | 2011-09-08 | Laminate floor continuous processing method and production line equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102990756A (en) |
Cited By (12)
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| CN105921347A (en) * | 2016-05-24 | 2016-09-07 | 安徽东平木业股份有限公司 | Plywood production line with paint spraying device and control method |
| CN106113170A (en) * | 2016-01-15 | 2016-11-16 | 上海菲林格尔木业股份有限公司 | Surface is with the wood floors of three-dimensional antique effect and process equipment |
| CN106272584A (en) * | 2016-08-16 | 2017-01-04 | 浙江晶美建材科技有限公司 | A kind of process equipment of buckle type PVC floor |
| CN106313162A (en) * | 2016-08-16 | 2017-01-11 | 浙江晶美建材科技有限公司 | Latch PVC floor grooving device |
| CN107030790A (en) * | 2016-06-21 | 2017-08-11 | 上海勤琨信息科技有限公司 | One kind automation timber cutter device |
| CN107030797A (en) * | 2016-06-18 | 2017-08-11 | 上海勤琨信息科技有限公司 | A kind of wooden class cutting production line |
| CN107030791A (en) * | 2016-06-18 | 2017-08-11 | 上海勤琨信息科技有限公司 | A kind of timber cuts spray-painting plant |
| CN109291196A (en) * | 2018-10-30 | 2019-02-01 | 广东柏高智能家居有限公司 | Compoiste wood floor automatic assembly line |
| CN109624009A (en) * | 2018-12-25 | 2019-04-16 | 四川鑫瑞达办公家具有限公司 | A kind of wood furniture plank stuff production technology |
| CN110394995A (en) * | 2019-07-15 | 2019-11-01 | 湖州硕业木塑科技有限公司 | A kind of stone plastic floor covers the production technology of cork |
| CN111716462A (en) * | 2020-05-29 | 2020-09-29 | 江苏理工学院 | Automatic pressing and pasting production line |
| CN113119241A (en) * | 2019-12-31 | 2021-07-16 | 泰州市龙洋木业有限公司 | Double-end milling and narrow material double-end sealing connecting line device and process |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106113170A (en) * | 2016-01-15 | 2016-11-16 | 上海菲林格尔木业股份有限公司 | Surface is with the wood floors of three-dimensional antique effect and process equipment |
| CN105921347B (en) * | 2016-05-24 | 2018-06-08 | 安徽东平木业股份有限公司 | Plywood production line and control method with spray-painting plant |
| CN105921347A (en) * | 2016-05-24 | 2016-09-07 | 安徽东平木业股份有限公司 | Plywood production line with paint spraying device and control method |
| CN107030791A (en) * | 2016-06-18 | 2017-08-11 | 上海勤琨信息科技有限公司 | A kind of timber cuts spray-painting plant |
| CN107030797A (en) * | 2016-06-18 | 2017-08-11 | 上海勤琨信息科技有限公司 | A kind of wooden class cutting production line |
| CN107030790A (en) * | 2016-06-21 | 2017-08-11 | 上海勤琨信息科技有限公司 | One kind automation timber cutter device |
| CN106313162A (en) * | 2016-08-16 | 2017-01-11 | 浙江晶美建材科技有限公司 | Latch PVC floor grooving device |
| CN106272584A (en) * | 2016-08-16 | 2017-01-04 | 浙江晶美建材科技有限公司 | A kind of process equipment of buckle type PVC floor |
| CN109291196A (en) * | 2018-10-30 | 2019-02-01 | 广东柏高智能家居有限公司 | Compoiste wood floor automatic assembly line |
| CN109624009A (en) * | 2018-12-25 | 2019-04-16 | 四川鑫瑞达办公家具有限公司 | A kind of wood furniture plank stuff production technology |
| CN110394995A (en) * | 2019-07-15 | 2019-11-01 | 湖州硕业木塑科技有限公司 | A kind of stone plastic floor covers the production technology of cork |
| CN110394995B (en) * | 2019-07-15 | 2021-07-06 | 湖州硕业木塑科技有限公司 | Production process for covering cork on stone plastic floor |
| CN113119241A (en) * | 2019-12-31 | 2021-07-16 | 泰州市龙洋木业有限公司 | Double-end milling and narrow material double-end sealing connecting line device and process |
| CN111716462A (en) * | 2020-05-29 | 2020-09-29 | 江苏理工学院 | Automatic pressing and pasting production line |
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Application publication date: 20130327 |