CN102989708B - Cleaning machine for axle housing of passenger car driving axle - Google Patents
Cleaning machine for axle housing of passenger car driving axle Download PDFInfo
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- CN102989708B CN102989708B CN201210577896.0A CN201210577896A CN102989708B CN 102989708 B CN102989708 B CN 102989708B CN 201210577896 A CN201210577896 A CN 201210577896A CN 102989708 B CN102989708 B CN 102989708B
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Abstract
The invention relates to a cleaning machine for an axle housing of a passenger car driving axle. The cleaning machine comprises a machine frame, a spraying and blow-drying chamber, a conveying system, a spraying device and a blow-drying device. The spraying and blow-drying chamber is arranged on the machine frame, and the conveying system is arranged in the length direction of the machine frame. The conveying system comprises a lifting device, a moving device, a conveying belt and a positioning block. The axle housing is arranged on the positioning block, the positioning block is fixed on two sides of the conveying belt, the lifting device lifts the axle housing, the moving device moves the conveying belt in reciprocating mode after the axle housing is lifted, and the spraying device cleans the axle housing. A bottom spraying pipe is further arranged on the machine frame and cleans the bottom surface of the axle housing, and the blow-drying device blows dry the cleaned axle housing. The cleaning machine is an automatic cleaning system, can achieve automatic conveying, cleaning and blow-drying of the axle housing, automatic cleaning liquid heating and cyclic use of the cleaning liquid through cyclic filtering, accordingly reduces labor intensity and production cost, simultaneously cleans all portions of the axle housing, avoids a cleaning dead zone, and improves total cleanliness of the axle housing.
Description
Technical field
The present invention relates to passenger vehicle drive axle package technique field, the passenger vehicle Drive axle housing cleaning machine used before being specifically related to the assembling of a kind of passenger vehicle Drive axle housing.
Background technology
Passenger vehicle drive axle is positioned at the end of vehicle power train system, and first its basic training with being increase to turn round, and reduction of speed, changes the direction of transfer of torque, secondly, drive axle also will bear the vertical force acted between road surface or vehicle body, longitudinal force and cross force, and braking moment and the moment of reaction etc., passenger vehicle drive axle is generally by main reducing gear, differential mechanism, wheel drive and axle housing composition, and the main function of axle housing is supporting car mass, and bear the road surface reaction and countertorque that wheel transmits, and pass to vehicle body through suspension, it is again main reducing gear simultaneously, differential mechanism, the assembly of semiaxis and wheel limit assembly, if the cleannes of axle housing are bad, to particle be had enter the engagement position of bearing and gear, cause decline the service life of bearing and gear, passenger vehicle drive axle noise even can be caused to increase, thus affect the comfortableness of passenger vehicle.
At present, the cleaning way of traditional Drive axle housing is artificial ablution, before axle housing assembling, workman is allowed to clean axle housing inside, axle housing and main reducing gear faying face, spindle nose with clean diluent, then by refueling screw, residual spot is bled off, and use clean rag by clean for each surface wipes, this mode efficiency is low, and labour intensity is high, and clean diluent can not be reused, cause production cost too high, simultaneously due to the restriction of axle housing structure, central siphon interior zone cannot be cleaned, and the cleannes causing axle housing total do not reach requirement.
Summary of the invention
In sum, in order to overcome the deficiency of prior art problem, the invention provides a kind of passenger vehicle Drive axle housing cleaning machine, it is a set of automatic cleaning system of design, axle housing automatic transport can be realized, clean, dry up, cleaning liquid Automatic-heating being recycled by circulating filtration, thus reduce labour intensity and production cost, make each position of axle housing clean simultaneously, avoid cleaning blind area, improve the cleannes that axle housing is total.
For solving the problems of the technologies described above, the technical solution used in the present invention is:
A kind of passenger vehicle Drive axle housing cleaning machine, wherein: comprise frame, spray dries up room, induction system, spray equipment and blow-dry device, frame is provided with spray and dries up room, induction system is arranged along the length direction of frame, induction system comprises uplifting device, mobile device, conveyer belt and locating piece, axle housing is arranged on locating piece, locating piece is fixed on conveyer belt both sides, uplifting device lifts axle housing, mobile device moves back and forth conveyer belt after axle housing is lifted, frame both sides and spray dry up anterior corresponding position, room and respectively arrange a set of spray equipment, spray equipment cleaning axle housing, frame is provided with end jet pipe, the bottom surface of end jet pipe cleaning axle housing, frame both sides dry up position corresponding to rear portion, room with spray and respectively arrange a set of blow-dry device, blow-dry device dries up the axle housing after cleaning.
Technical scheme of the present invention can also be achieved in that described uplifting device comprise lift block, lift connecting rod, rotating shaft, axle bed, small rod, fork, motor connection lever and lift motor, the output shaft lifting motor connects one end of motor connection lever, the other end of motor connection lever and one end of fork hinged, the other end of fork and one end of small rod hinged, the other end and the rotating shaft of small rod are fixed, rotating shaft is arranged in axle bed, one end and the rotating shaft of lifting connecting rod are fixed, the other end lifting connecting rod with lift block and be connected, lift block and arrange along the length direction of frame.
Technical scheme of the present invention can also be achieved in that described mobile device comprises mobile motor
, mobile connecting plate, mobile roller bearing and mobile link, described mobile motor is clockwise and anticlockwise motor, the output shaft of mobile motor with
mobile connecting plateone end connect,
mobile connecting platethe other end be provided with mobile roller bearing, the upper end of mobile link is connected with conveyer belt, and be provided with two relative V-type grooves in mobile link, V-type groove blocks mobile roller bearing.
Technical scheme of the present invention can also be achieved in that described spray equipment comprises spray motor, spray leading screw, spraying rack, cleaning agent case, solution feed pump, upper shower and lower shower, upper shower and lower shower are separately positioned on the two ends up and down of spraying rack, be connected with spray threads of lead screw in the middle part of spraying rack, spraying rack moves along spray leading screw, spray motor drives spray screw turns, upper shower and lower shower are communicated with cleaning agent case by solution feed pump, heating tube is provided with in cleaning agent case, the front end of upper shower and lower shower is provided with washer jet.
Technical scheme of the present invention can also be achieved in that described blow-dry device comprise dry up motor, dry up leading screw, dry up frame, blowing up main and blowing down main, blowing up main and blowing down main are separately positioned on the two ends up and down drying up frame, dry up in the middle part of frame with dry up threads of lead screw and be connected, dry up frame to move along drying up leading screw, dry up motor driving and dry up screw turns, blowing up main and blowing down main are communicated with source of the gas, and the front end of blowing up main and blowing down main is provided with and dries up nozzle.
Technical scheme of the present invention can also be achieved in that described spray dries up on room and be provided with air exhauster, recovery tank and cooler bin, the air inlet of air exhauster is arranged on spray and dries up indoor, the venthole of air exhauster is communicated with the air inlet of cooler bin, cooler bin sets out gas port and delivery port, the delivery port of cooler bin connects recovery tank, and the gas outlet of cooler bin is communicated with air.
Technical scheme of the present invention is provided with liquid-return box with the region that spray dries up room corresponding under can also being achieved in that described frame, liquid-return box is communicated with Rose Box, Rose Box passes through back liquid pump and is communicated with cleaning agent case, sets gradually coarse strainer, middle filter screen and smart filter screen in Rose Box from top to bottom.
Technical scheme of the present invention can also be achieved in that the rear and front end that described spray dries up room is provided with overhead door and lowering or hoisting gear, and lowering or hoisting gear drives overhead door to move up and down.
Technical scheme of the present invention can also be achieved in that described end jet pipe is communicated with cleaning agent case by solution feed pump, is provided with oral rinses nozzle in the middle part of end jet pipe.
Technical scheme of the present invention can also be achieved in that described washer jet and to dry up nozzle arrangements identical, is rotatable nozzle.
Beneficial effect of the present invention is:
1, the present invention is a set of automatic cleaning system of design, axle housing automatic transport can be realized, clean, dry up, cleaning liquid Automatic-heating being recycled by circulating filtration, thus reduce labour intensity and production cost, make each position of axle housing clean simultaneously, avoid cleaning blind area, improve the cleannes that axle housing is total.
2, induction system of the present invention comprises uplifting device and mobile device, during use, lift and axle housing is lifted, mobile device is by a conveyer belt mobile station backward, then axle housing is placed on the locating piece of conveyer belt by uplifting device again, and conveyer belt resets by mobile device more afterwards, thus realizes object axle housing being moved forward a station, make axle housing enter down one matting, be skillfully constructed.
3, the present invention arranges liquid-return box, and liquid-return box is communicated with cleaning agent case by Rose Box, time liquid pump, thus is realized the recycling of cleaning agent, can effectively reduce production cost, reduces sewage discharge, reduces environmental pollution.
4, blow-dry device of the present invention can realize drying up axle housing comprehensive, make self volatile dry of axle housing moisture content, blowing up main and blowing down main and dry up nozzle and can be convenient for changing, dismantle, nozzle direction adjustable nozzle.
5, structure of the present invention is simple, easy to use, safe and reliable, is applicable to the cleaning of multi items, axle housing in enormous quantities, effectively improves axle housing cleaning efficiency, reduce labor strength cost-saving.
accompanying drawing illustrates:
Fig. 1 is structural representation of the present invention;
Fig. 2 is that schematic diagram is looked on a left side of Fig. 1 of the present invention;
Fig. 3 is the structural representation of uplifting device of the present invention;
Fig. 4 is the structural representation of mobile device of the present invention;
Fig. 5 is the structural representation of spray equipment of the present invention;
Fig. 6 is the structural representation of blow-dry device of the present invention;
Fig. 7 is the structural representation of cleaning agent case of the present invention, solution feed pump and time liquid pump;
Fig. 8 is the structural representation of the end of the present invention jet pipe;
Fig. 9 is the structural representation of Rose Box of the present invention.
detailed description of the invention:
Below in conjunction with accompanying drawing, the present invention is described in further detail.
As Fig. 1, 2, 3, 4, 5, 7, 8, shown in 9, a kind of passenger vehicle Drive axle housing cleaning machine, comprise frame 1, spray dries up room 8, induction system, spray equipment 5 and blow-dry device 12, frame 1 is provided with spray and dries up room 8, induction system is arranged along the length direction of frame 1, induction system comprises uplifting device 17, mobile device 19, conveyer belt 2 and locating piece 3, axle housing 23 is arranged on locating piece 3, locating piece 3 is fixed on conveyer belt 2 both sides, uplifting device 17 lifts axle housing 23, mobile device 19 moves back and forth conveyer belt 2 after axle housing 23 is lifted, frame 1 both sides and spray dry up anterior corresponding position, room 8 and respectively arrange a set of spray equipment 5, spray equipment 5 cleans axle housing 23, frame 1 is provided with end jet pipe 22, end jet pipe 22 cleans the bottom surface of axle housing 23, end jet pipe 22 is communicated with cleaning agent case 14 by solution feed pump 40, oral rinses nozzle 42 is provided with in the middle part of end jet pipe 22.Frame 1 both sides dry up position corresponding to rear portion, room 8 with spray and respectively arrange a set of blow-dry device 12, and blow-dry device 12 dries up the axle housing 23 after cleaning.Spray dries up on room 8 and is provided with air exhauster 9, recovery tank 10 and cooler bin 11, the air inlet of air exhauster 9 is arranged on spray and dries up in room 8, the venthole of air exhauster 9 is communicated with the air inlet of cooler bin 11, cooler bin 11 sets out gas port and delivery port, the delivery port of cooler bin 11 connects recovery tank 10, and the gas outlet of cooler bin 11 is communicated with air.The rear and front end that spray dries up room 8 is provided with overhead door 6 and lowering or hoisting gear 7, and lowering or hoisting gear 7 drives overhead door 6 to move up and down.
Uplifting device 17 comprises and lifts block 20, lift connecting rod 32, rotating shaft 31, axle bed 33, small rod 30, fork 29, motor connection lever 46 and lift motor 16, the output shaft lifting motor 16 connects one end of motor connection lever 46, the other end of motor connection lever 46 and one end of fork 29 hinged, the other end of fork 29 and one end of small rod 30 hinged, the other end and the rotating shaft 31 of small rod 30 are fixed, rotating shaft 31 is arranged in axle bed 33, one end and the rotating shaft 31 of lifting connecting rod 32 are fixed, the other end lifting connecting rod 32 with lift block 20 and be connected, lift block 20 to arrange along the length direction of frame 1.Described mobile device 19 comprises mobile motor 18.
Mobile device 19 comprise mobile motor 18,
mobile connecting plate 47, mobile roller bearing 49 and mobile link 50, described mobile motor 18 is clockwise and anticlockwise motor, the output shaft of mobile motor 18 with
mobile connecting plate 47one end connect,
mobile connecting plate 47the other end be provided with mobile roller bearing 49, the upper end of mobile link 50 is connected with conveyer belt 2, and be provided with two relative V-type grooves 48 in mobile link 50, V-type groove 48 blocks mobile roller bearing 49.
Described spray equipment 5 comprises spray motor 28, spray leading screw 25, spraying rack 26, cleaning agent case 14, solution feed pump 40, upper shower 24 and lower shower 27, upper shower 24 and lower shower 27 are separately positioned on the two ends up and down of spraying rack 26, be threaded with spray leading screw 25 in the middle part of spraying rack 26, spraying rack 26 moves along spray leading screw 25, spray motor 28 drives spray leading screw 25 to rotate, upper shower 24 and lower shower 27 are communicated with cleaning agent case 14 by solution feed pump 40, heating tube 39 is provided with in cleaning agent case 14, the front end of upper shower 24 and lower shower 27 is provided with washer jet 4, washer jet 4 is rotatable nozzle, upper shower 24 front end can arrange circular arc water pipe, multiple washer jet 4 is arranged on circular arc water pipe.
Described blow-dry device 12 comprises and dries up motor 38, dry up leading screw 35, dry up frame 36, blowing up main 34 and blowing down main 37, blowing up main 34 and blowing down main 37 are separately positioned on the two ends up and down drying up frame 36, dry up in the middle part of frame 36 with dry up leading screw 35 and be threaded, dry up frame 36 to move along drying up leading screw 35, dry up motor 38 to drive and dry up leading screw 35 and rotate, blowing up main 34 and blowing down main 37 are communicated with source of the gas, the front end of blowing up main 34 and blowing down main 37 is provided with and dries up nozzle 13, dry up nozzle 13 for rotatable nozzle, blowing up main 34 front end can arrange curved pipe, multiple nozzle 13 that dries up is arranged on curved pipe.
Frame dries up region corresponding to room 8 with spray 1 time and is provided with liquid-return box 15, liquid-return box 15 is communicated with Rose Box 21, Rose Box 21 passes through back liquid pump 41 and is communicated with cleaning agent case 14, sets gradually coarse strainer 43, middle filter screen 44 and smart filter screen 45 in Rose Box 21 from top to bottom.
When needs cleaning axle housing 23, axle housing 23 is placed on locating piece 3, locating piece 3 is V-arrangement locating piece 3, start and lift motor 16, mobile motor 18, return liquid pump 41, solution feed pump 40 and air exhauster 9, lift motor 16 action, drive motor connecting rod 46 rotates, motor connection lever 46 drives fork 29 to swing, fork 29 is that rotating shaft 31 turns an angle by small rod 30, thus make to lift connecting rod 32 and swing, lift connecting rod 32 to prop up and lift block 20, lift block 20 jack-up axle housing 23, thus axle housing 23 is lifted, then the mobile motor 18 of mobile device 19 is started, mobile motor 18 drives
mobile connecting plate 47mobile link 50 is pulled to move down, mobile link 50 driving conveying belt 2 is a mobile station backward, thus after making V-arrangement locating piece 3, move a station, uplifting device 17 puts down axle housing 23 again afterwards, makes axle housing 23 from being newly placed on V-arrangement locating piece 3, and then starts mobile motor 18, mobile motor 18 reversely rotates, drive mobile link 50 to move up, thus driving conveying belt 2 resets, thus complete object axle housing 23 being moved forward a station.
When axle housing 23 moves to after spray dries up room 8, lowering or hoisting gear 7 drives overhead door 6 to move downward, thus spray is dried up closedown before and after room 8, start spray motor 28, spray motor 28 drives leading screw to rotate, and spraying rack 26 moves forward along leading screw, and solution feed pump 40 upward spraying pipe 24 and lower shower 27 are for cleaning agent simultaneously, cleaning agent sprays from washer jet 4, cleans axle housing 23.After to be cleaned, spray motor 28 drives leading screw counter-rotating, is resetted by spraying rack 26.
Then, axle housing 23 is fed forward a station by induction system again, enters and dries up station, and blow-dry device 12 pairs of axle housings 23 dry up, and course of action is identical with spray equipment 5 course of action.
When carrying out cleaning to axle housing 23 and drying up, air exhauster 9 extracts the steam spraying and dry up in room 8, and flow to cooler bin 11, water vapour is condensed into water in cooler bin 11, and refluxes into recovery tank 10, then sends cleaning agent case 14 back to.
Cleaning agent after cleaning refluxes into liquid-return box 15, is then delivered into Rose Box 21 and passes through back liquid pump 41 and reflux into cleaning agent case 14 after filtering, in cleaning agent case 14, heated recycling by heating tube 39.
Solution feed pump 40 gives spray equipment 5 for while cleaning agent again, and also give the agent of end jet pipe 22 transport cleaning, bottom surface and the cavity of end jet pipe 22 pairs of axle housings 23 clean.
Be noted that, above-described embodiment is unrestricted to the explanation of technical solution of the present invention, the equivalent replacement of art those of ordinary skill or other amendment made according to prior art, as long as do not exceed thinking and the scope of technical solution of the present invention, all should be included within interest field of the presently claimed invention.
Claims (8)
1. a passenger vehicle Drive axle housing cleaning machine, it is characterized in that: comprise frame (1), spray dries up room (8), induction system, spray equipment (5) and blow-dry device (12), frame (1) is provided with spray and dries up room (8), induction system is arranged along the length direction of frame (1), induction system comprises uplifting device (17), mobile device (19), conveyer belt (2) and locating piece (3), axle housing (23) is arranged on locating piece (3), locating piece (3) is fixed on conveyer belt (2) both sides, uplifting device (17) lifts axle housing (23), mobile device (19) moves back and forth conveyer belt (2) after axle housing (23) is lifted, frame (1) both sides and spray dry up anterior corresponding position, room (8) and respectively arrange a set of spray equipment (5), spray equipment (5) cleaning axle housing (23), frame (1) is provided with end jet pipe (22), the bottom surface of end jet pipe (22) cleaning axle housing (23), frame (1) both sides and spray dry up position corresponding to room (8) rear portion and respectively arrange a set of blow-dry device (12), blow-dry device (12) dries up the axle housing (23) after cleaning, described uplifting device (17) comprises and lifts block (20), lift connecting rod (32), rotating shaft (31), axle bed (33), small rod (30), fork (29), motor connection lever (46) and lift motor (16), the output shaft lifting motor (16) connects one end of motor connection lever (46), the other end of motor connection lever (46) and one end of fork (29) hinged, the other end of fork (29) and one end of small rod (30) hinged, the other end of small rod (30) and rotating shaft (31) are fixed, rotating shaft (31) is arranged in axle bed (33), one end and the rotating shaft (31) of lifting connecting rod (32) are fixed, the other end lifting connecting rod (32) with lift block (20) and be connected, lift block (20) to arrange along the length direction of frame (1).
2. passenger vehicle Drive axle housing cleaning machine according to claim 1, it is characterized in that: described mobile device (19) comprises mobile motor (18), mobile connecting plate (47), mobile roller bearing (49) and mobile link (50), described mobile motor (18) is clockwise and anticlockwise motor, the output shaft of mobile motor (18) is connected with one end of mobile connecting plate (47), the other end of mobile connecting plate (47) is provided with mobile roller bearing (49), the upper end of mobile link (50) is connected with conveyer belt (2), two relative V-type grooves (48) are provided with in mobile link (50), V-type groove (48) blocks mobile roller bearing (49).
3. passenger vehicle Drive axle housing cleaning machine according to claim 1, it is characterized in that: described spray equipment (5) comprises spray motor (28), spray leading screw (25), spraying rack (26), cleaning agent case (14), solution feed pump (40), upper shower (24) and lower shower (27), upper shower (24) and lower shower (27) are separately positioned on the two ends up and down of spraying rack (26), spraying rack (26) middle part is threaded with spray leading screw (25), spraying rack (26) is mobile along spray leading screw (25), spray motor (28) drives spray leading screw (25) to rotate, upper shower (24) and lower shower (27) are communicated with cleaning agent case (14) by solution feed pump (40), heating tube (39) is provided with in cleaning agent case (14), the front end of upper shower (24) and lower shower (27) is provided with washer jet (4).
4. passenger vehicle Drive axle housing cleaning machine according to claim 1, it is characterized in that: described blow-dry device (12) comprises and dries up motor (38), dry up leading screw (35), dry up frame (36), blowing up main (34) and blowing down main (37), blowing up main (34) and blowing down main (37) are separately positioned on the two ends up and down drying up frame (36), dry up frame (36) middle part and dry up leading screw (35) and be threaded, dry up frame (36) mobile along drying up leading screw (35), dry up motor (38) driving and dry up leading screw (35) rotation, blowing up main (34) and blowing down main (37) are communicated with source of the gas, the front end of blowing up main (34) and blowing down main (37) is provided with and dries up nozzle (13).
5. passenger vehicle Drive axle housing cleaning machine according to claim 1, it is characterized in that: described spray dries up on room (8) and is provided with air exhauster (9), recovery tank (10) and cooler bin (11), the air inlet of air exhauster (9) is arranged on spray and dries up in room (8), the venthole of air exhauster (9) is communicated with the air inlet of cooler bin (11), cooler bin (11) sets out gas port and delivery port, the delivery port of cooler bin (11) connects recovery tank (10), and the gas outlet of cooler bin (11) is communicated with air.
6. passenger vehicle Drive axle housing cleaning machine according to claim 1, it is characterized in that: dry up region corresponding to room (8) under described frame (1) with spray and be provided with liquid-return box (15), liquid-return box (15) is communicated with Rose Box (21), Rose Box (21) passes through back liquid pump (41) and is communicated with cleaning agent case (14), sets gradually coarse strainer (43), middle filter screen (44) and smart filter screen (45) in Rose Box (21) from top to bottom.
7. passenger vehicle Drive axle housing cleaning machine according to claim 1, is characterized in that: the rear and front end that described spray dries up room (8) is provided with overhead door (6) and lowering or hoisting gear (7), and lowering or hoisting gear (7) drives overhead door (6) to move up and down.
8. passenger vehicle Drive axle housing cleaning machine according to claim 1, is characterized in that: described end jet pipe (22) is communicated with cleaning agent case (14) by solution feed pump (40), and end jet pipe (22) middle part is provided with oral rinses nozzle (42).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210577896.0A CN102989708B (en) | 2012-12-27 | 2012-12-27 | Cleaning machine for axle housing of passenger car driving axle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210577896.0A CN102989708B (en) | 2012-12-27 | 2012-12-27 | Cleaning machine for axle housing of passenger car driving axle |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102989708A CN102989708A (en) | 2013-03-27 |
| CN102989708B true CN102989708B (en) | 2015-01-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210577896.0A Expired - Fee Related CN102989708B (en) | 2012-12-27 | 2012-12-27 | Cleaning machine for axle housing of passenger car driving axle |
Country Status (1)
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| CN (1) | CN102989708B (en) |
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| CN202213961U (en) * | 2011-08-18 | 2012-05-09 | 北京新联铁科技发展有限公司 | Axle stepping conveying system for high-power locomotives |
| CN202290636U (en) * | 2011-10-10 | 2012-07-04 | 东莞丰卓机电设备有限公司 | Wire belt spray type cleaning machine |
| CN102626697A (en) * | 2012-05-09 | 2012-08-08 | 江苏合海机械制造有限公司 | Cleaning machine with lifting spraying device |
| CN203124316U (en) * | 2012-12-27 | 2013-08-14 | 郑州精益达汽车零部件有限公司 | Cleaning machine for drive axle housing of passenger car |
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| CN102989708A (en) | 2013-03-27 |
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