CN102982911B - A kind of cable pair twist implementation method - Google Patents
A kind of cable pair twist implementation method Download PDFInfo
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- CN102982911B CN102982911B CN201210480154.6A CN201210480154A CN102982911B CN 102982911 B CN102982911 B CN 102982911B CN 201210480154 A CN201210480154 A CN 201210480154A CN 102982911 B CN102982911 B CN 102982911B
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Abstract
The invention discloses a kind of cable pair twist implementation method, be applied in pair twister, said method comprising the steps of: start after described pair twister initial survey is qualified; The commutation block of polish rod winding displacement device is fixed on the position consistent with take-up reel width, ensures winding displacement back and forth movement in proper range; By guiding wheels adjustment takeup tension, ensure constant tension; Cable reaches default take-up length when changing dish, stops described pair twister, forwards strand bow to horizontal level, raises take-up reel hoistable platform, changes take-up reel, the more described hoistable platform that lands.In the present invention, regulate takeup tension by guiding wheels, ensure constant tension; And under take-up reel mounting lifting platform, facilitate the handling of take-up reel.
Description
Technical field
The present invention relates to a kind of cable pair twist implementation method.
Background technology
Pair twister is a kind ofly applied to the stranded equipment of data cable, makes many lists prop up conductor and be twisted into one, reach the technological requirement of wire rod.Pair twister generally can be divided into automatic high speed pair twister and three pitch high-speed pair twisters two kinds, wherein automatic high speed pair twister is comparatively general, three pitch high-speed pair twisters are then on the basis of traditional back twist pair twist device, output significantly increases by more than 30%, is that the strand of 5 class/7, class/6 class LAN data cables is to technologic best equipment.But it is non-constant that existing pair twister exists takeup tension, take-up reel changes the defects such as constant, urgently improves.
Summary of the invention
For prior art Problems existing, the object of the invention is to propose a kind of cable pair twist implementation method, by enforcement of the present invention, ensure that takeup tension is constant, facilitate take-up reel to change.
For reaching this object, the present invention by the following technical solutions:
A kind of cable pair twist implementation method, is applied in pair twister, said method comprising the steps of:
Start after described pair twister initial survey is qualified;
The commutation block of polish rod winding displacement device is fixed on the position consistent with take-up reel width, ensures winding displacement back and forth movement in proper range;
By guiding wheels adjustment takeup tension, ensure constant tension;
Cable reaches default take-up length when changing dish, stops described pair twister, forwards strand bow to horizontal level, raises take-up reel hoistable platform, changes take-up reel, the more described hoistable platform that lands.
Preferably, described initial survey comprises:
Detect unwrapping wire in described pair twister boosting velocity procedure, whether take-up, winding displacement be normal;
Whether correctly detect data on meter counter;
Detect described pair twister and rotate partly whether have abnormal voice; And
Check tooth pitch pitch.
Preferably, described replacing take-up reel specifically comprises: first change draw drum, and wait joint to confirm to be with take-up reel, on dish, the end of a thread interts in same string holes with the end of a thread of trying to get to the heart of a matter, then carries out changing described take-up reel.
Preferably, to described pair twister carry out initial survey qualified after start, also comprise before:
Tooth pitch assembles;
Threading moves towards to check; And
Setting process length.
In the present invention, regulate takeup tension by guiding wheels, ensure constant tension; And under take-up reel mounting lifting platform, facilitate the handling of take-up reel.
Invention accompanying drawing
Fig. 1 is the flow chart of a kind of cable pair twist implementation method that the embodiment of the present invention 1 provides.
Embodiment
The embodiment of the present invention 1 provides a kind of cable pair twist implementation method, is applied in pair twister.This pair twister comprises: be located at the fore-stock on base and after-poppet, and on fore-stock and after-poppet, bearing is connected with coaxial line distribution and the front rotary shaft of band central through hole and rear rotating shaft respectively; Be connected with between front rotary shaft and rear rotating shaft and heave laterally for a pair and symmetrical bow band, this is connected to reel cage between front rotary shaft and rear rotating shaft to being provided with bearing between bow band, and this is to multiple lead-in wire guide wheel that the medial surface of bow band distributes symmetrically and evenly; The rear end of contiguous reel cage is provided with wire spool and the driving mechanism for driving this wire spool to rotate, the contiguous rear end of described front rotary shaft and the front end of rear rotating shaft are respectively equipped with front jockey wheel and rear directive wheel, on front rotary shaft and in the front side of front jockey wheel, be provided with the line-entering hole communicated with the central through hole of front rotary shaft, rear rotating shaft is provided with the wire hole communicated with the central through hole of rear rotating shaft in the front side of rear directive wheel.The front end of reel cage is provided with the synchronous pulley be in transmission connection with front rotary shaft, the rotating shaft of this synchronous pulley be in transmission connection for the traction wheel drawing twisted wire; The guiding wheels on wire spool delivered to by the side twisted wire be provided with for being exported the rear end of the central through hole from front rotary shaft of this traction wheel.Be provided with the axial reciprocating displacement be suitable at wire spool between this guiding wheels and wire spool and twisted wire be distributed in the wire-arranging mechanism on wire spool.Front rotary shaft and rear rotating shaft synchronous axial system, drive bow band synchronous axial system, under the traction of traction wheel, at least two cables enter from the rear end of the central through hole of rear rotating shaft, to export and each lead-in wire guide wheel brought, the line-entering hole entering front rotary shaft after front jockey wheel are bent in directive wheel after pile warp, side according to this from the wire hole of rear rotating shaft, export through the rear end of the central through hole of front rotary shaft, then successively through traction wheel, be located at this traction wheel side directive wheel combination wire-arranging mechanism after, be wound in the wire spool of rotation status.Be provided with the lifting platform to load and unload wire spool being suitable for moving up and down immediately below wire spool, the lifting control mechanism of lifting platform adopts motor screw drive mechanism to realize.
The cable pair twist implementation method that the embodiment of the present invention 1 provides as shown in Figure 1, comprises the following steps:
Step 101, tooth pitch assembles.Pitch gear required for Standard process settings, pitch gear finds rear confirmation to meet the requirements the integrity of the gear teeth, again once checks according to pitch table (pitch table is in pair twister) before installing gear.Pitch gear is installed must keep laying very smoothly and put in place, checks hold-down nut, confirm to have obscission to produce at start process.
Step 102, threading moves towards to check.Check each line alignment: in threading process, check that whether each wire-crossing wheel is completely smooth, wire-crossing wheel can not rock, resistance turns phenomenon, start is front checks that cable in each wire casing of regulation, line wheel, cable hole and product character wheel leash, must have been stopped wheel, fallen hole, fallen the phenomenon generations such as band and cross wiring.
Step 103, setting process length.Every platform pair twister has self coefficient length, according to coefficient length in the enterprising line length setting of meter counter.
Step 104, starts after described pair twister initial survey is qualified; Detect unwrapping wire in described pair twister boosting velocity procedure, whether take-up, winding displacement be normal; Whether correctly detect data on meter counter; Detect described pair twister and rotate partly whether have abnormal voice; Check tooth pitch pitch, during first replacing pitch gear, shut down when length reaches 50 meters and check pitch.
Step 105, is fixed on the position consistent with take-up reel width by the commutation block of polish rod winding displacement device, ensures winding displacement back and forth movement in proper range, and take-up steadily and guarantee that next procedure unwrapping wire is normal.
Step 106, by guiding wheels adjustment takeup tension (takeup tension generally sets in 3.0 ± 0.5 scopes), ensures that constant tension, linear velocity are steady; In addition, pair twister needs regular check equipment operation situation after running well, and inspection item has: takeup tension, winding displacement be smooth, have no-spark point to occur.
Step 107, cable reaches default take-up length when changing dish, stops described pair twister, forwards strand bow to horizontal level, raises take-up reel hoistable platform, changes take-up reel, the more described hoistable platform that lands.First change draw drum, wait joint to confirm to be with take-up reel, on dish, the end of a thread interts in same string holes with the end of a thread of trying to get to the heart of a matter, then carries out replacing take-up reel.Can not barbarous operate in upper lower burrs process in addition, single wire surface can not be subject to any collision, driving plate pin and strand bow keeping parallelism yi word pattern.Close to taking a flowing mode to good disk hole during disk hole position, dish tool must be installed firmly, check that sliding axle must put in place completely, gim peg must bolt be tightened to position, handle can not have loosening, if there is start can not be stablized and handle loosens phenomenon and processes immediately, guarantee there is no obscission in start process.
The above; be only the present invention's preferably embodiment; but protection scope of the present invention is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the present invention discloses; be equal to according to technical scheme of the present invention and inventive concept thereof and replace or change, all should be encompassed within protection scope of the present invention.
Claims (2)
1. a cable pair twist implementation method, is applied in pair twister, it is characterized in that, said method comprising the steps of:
Start after described pair twister initial survey is qualified; Described initial survey comprises: detect unwrapping wire in described pair twister boosting velocity procedure, whether take-up, winding displacement be normal; Whether correctly detect data on meter counter; Detect described pair twister and rotate partly whether have abnormal voice; And check tooth pitch pitch;
The commutation block of polish rod winding displacement device is fixed on the position consistent with take-up reel width, ensures winding displacement back and forth movement in proper range;
By guiding wheels adjustment takeup tension, ensure constant tension;
Cable reaches default take-up length when changing dish, stops described pair twister, forwards strand bow to horizontal level, raises take-up reel hoistable platform, changes take-up reel, the more described hoistable platform that lands; Described replacing take-up reel specifically comprises: first change draw drum, and wait joint to confirm to be with take-up reel, on dish, the end of a thread interts in same string holes with the end of a thread of trying to get to the heart of a matter, then carries out changing described take-up reel;
Pair twister comprises: be located at the fore-stock on base and after-poppet, and on fore-stock and after-poppet, bearing is connected with coaxial line distribution and the front rotary shaft of band central through hole and rear rotating shaft respectively; Be connected with between front rotary shaft and rear rotating shaft and heave laterally for a pair and symmetrical bow band, this is connected to reel cage between front rotary shaft and rear rotating shaft to being provided with bearing between bow band, and this is to multiple lead-in wire guide wheel that the medial surface of bow band distributes symmetrically and evenly; The rear end of contiguous reel cage is provided with wire spool and the driving mechanism for driving this wire spool to rotate, the contiguous rear end of described front rotary shaft and the front end of rear rotating shaft are respectively equipped with front jockey wheel and rear directive wheel, on front rotary shaft and in the front side of front jockey wheel, be provided with the line-entering hole communicated with the central through hole of front rotary shaft, rear rotating shaft is provided with the wire hole communicated with the central through hole of rear rotating shaft in the front side of rear directive wheel; The front end of reel cage is provided with the synchronous pulley be in transmission connection with front rotary shaft, the rotating shaft of this synchronous pulley be in transmission connection for the traction wheel drawing twisted wire; The guiding wheels on wire spool delivered to by the side twisted wire be provided with for being exported the rear end of the central through hole from front rotary shaft of this traction wheel; Be provided with the axial reciprocating displacement be suitable at wire spool between this guiding wheels and wire spool and twisted wire be distributed in the wire-arranging mechanism on wire spool; Front rotary shaft and rear rotating shaft synchronous axial system, drive bow band synchronous axial system, under the traction of traction wheel, at least two cables enter from the rear end of the central through hole of rear rotating shaft, to export and each lead-in wire guide wheel brought, the line-entering hole entering front rotary shaft after front jockey wheel are bent in directive wheel after pile warp, side according to this from the wire hole of rear rotating shaft, export through the rear end of the central through hole of front rotary shaft, then successively through traction wheel, be located at this traction wheel side directive wheel combination wire-arranging mechanism after, be wound in the wire spool of rotation status; Be provided with the lifting platform to load and unload wire spool being suitable for moving up and down immediately below wire spool, the lifting control mechanism of lifting platform adopts motor screw drive mechanism to realize.
2. cable pair twist implementation method according to claim 1, is characterized in that, to described pair twister carry out initial survey qualified after start, also comprise before:
Tooth pitch assembles;
Threading moves towards to check; And
Setting process length.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210480154.6A CN102982911B (en) | 2012-11-22 | 2012-11-22 | A kind of cable pair twist implementation method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210480154.6A CN102982911B (en) | 2012-11-22 | 2012-11-22 | A kind of cable pair twist implementation method |
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| Publication Number | Publication Date |
|---|---|
| CN102982911A CN102982911A (en) | 2013-03-20 |
| CN102982911B true CN102982911B (en) | 2015-10-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210480154.6A Active CN102982911B (en) | 2012-11-22 | 2012-11-22 | A kind of cable pair twist implementation method |
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| CN114496412B (en) * | 2021-12-29 | 2023-06-30 | 四川天邑康和通信股份有限公司 | Processing method of polyolefin insulation horizontal twisted pair cable for digital communication |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201311796Y (en) * | 2008-08-19 | 2009-09-16 | 周沧海 | Back full twist high-speed pair twister |
| CN202384104U (en) * | 2011-12-27 | 2012-08-15 | 江苏汉鼎机械有限公司 | Wire bundling machine |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5723145B2 (en) * | 2010-12-22 | 2015-05-27 | 株式会社Ｈｃｉ | Magnetic bearing type tubular stranded wire machine |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201311796Y (en) * | 2008-08-19 | 2009-09-16 | 周沧海 | Back full twist high-speed pair twister |
| CN202384104U (en) * | 2011-12-27 | 2012-08-15 | 江苏汉鼎机械有限公司 | Wire bundling machine |
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| Publication number | Publication date |
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| CN102982911A (en) | 2013-03-20 |
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Address after: 239300 Anhui city of Chuzhou province Tianchang Qin LAN Zhen Shou Chang Lu No. 6 Patentee after: Anhui Star Cable Technology Co. Ltd. Address before: 239341 Anhui city of Chuzhou province Tianchang Qin LAN Zhen Shou Chang Lu No. 6 Patentee before: Anhui Tianxing Optical Fiber Communication Equipment Co., Ltd. |