CN102974636B - Copper wire automatic production line - Google Patents
Copper wire automatic production line Download PDFInfo
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- CN102974636B CN102974636B CN201210479552.6A CN201210479552A CN102974636B CN 102974636 B CN102974636 B CN 102974636B CN 201210479552 A CN201210479552 A CN 201210479552A CN 102974636 B CN102974636 B CN 102974636B
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Abstract
The invention relates to a copper wire automatic production line in order to overcome the defects of large labor intensity of extrusion procedure, inconvenience for carrying, low automatic degree of equipment in the production technology of brass wire blanks. The copper wire automatic production line comprises an extrusion device, a material coiling device, a cooling device and a material receiving device, wherein the extrusion device and the material coiling device are arranged in order and connected with an arc-shaped double-flow-guide mechanism; the double-flow-guide mechanism is directly connected with the material coiling device; and a material moving mechanism is connected between the material coiling device and the cooling device. The material coiling device is located in the post-order work direction of the extrusion device, the temperature is increased after the copper wire blank passes through the extrusion device and the copper wire blank is directly wound on the material coiling device through the double-flow-guide mechanism; the temperature is high during winding, therefore the blending resistance of copper wires is small and the wire coiling difficulty is lowered; and besides, the needed power is small, the power waste of the material coiling device can be reduced, and the arc formed by bending at a high temperature is more complete than that formed by bending after cooling.
Description
Technical field
The Copper wire automatic production line the present invention relates to a kind of production line of copper cash, especially a kind of automaticity is high, alleviating labor strength.
Background technology
Copper is a kind of important metal material, and copper product is used widely in every field, and the electric conductivity of copper, ductility are all very good, and therefore copper is always very high in the utilization rate of electronic applications.
The alloy that brass is made up of copper and zinc, brass wire product is widely used in the industries such as communication, electronics, electric power, and along with the development of national economy, brass wire demand expands gradually.But due to general in the production technology of brass wire base all will first through hot extrusion, and hot extrusion operation belongs to high-temperature operation, the temperatures as high of extruder extrusion line base more than 500 DEG C, there is employee, to operate labour intensity large, and inconvenience far away removed by higher temperature line base, equipment uses automaticity lower, product surface protection is difficult to guarantee the problem such as more with unsafe factor under high-temperature operation environment, especially the utilization of large-tonnage extruder, above problem is more outstanding, therefore special procure and improve problems, design a kind of automaticity high, convenient operation and the higher production line of security.
Patent Office of the People's Republic of China has announced a CN101712050A document on May 26th, 2010; name is called that continuous rolling process method is squeezed by a kind of company for oxygen-free copper belt blank production; this is first that raw material carries out continuously extrudedly obtaining copper coin base with oxygen-free copper bar; the heat that recycling extruding produces is to copper coin base continuously hot rolling; the discharging after cooling of copper bandlet after hot rolling obtains copper strips, and wherein extruding exports between cooling import and adopts protective gas to protect.The device of this process is used to comprise extruder, milling train and cooling bath; extruder outlet connects inlet of rolling mill by copper bar; milling train outlet connects cooling bath entrance by copper bandlet; extruder outlet is sealed by protective gas between cooling bath entrance; cooling bath rear end is provided with hauling machine and winder; cooling bath outlet is by copper strips Dynamic link library hauling machine, and hauling machine is by copper strips Dynamic link library winder.Copper strips is herein connected on winder after cooling, power needed for cooled winding copper strips is larger, therefore winder needs extra power, and copper strips herein to advance be realized by hauling machine, need by the tractive force of hauling machine to the rolling providing unit sub-power of winder, the power source of needs is many.
Summary of the invention
The invention solves the defect that in brass wire base production technology, extrusion process labour intensity is large, carrying is inconvenient, automation degree of equipment is low, provide a kind of Copper wire automatic production line, full-automatic operation, reduce labour intensity, remove far without the need to workman.
This invention also solves needs hauling machine to carry out traction cooler pan line to brass wire base in prior art to cause in production the defect needing additionally to increase power, there is provided a kind of Copper wire automatic production line, direct high Winchester disk line after extruding, reduction dish line difficulty, without the need to extra power, save the energy.
The technical solution adopted for the present invention to solve the technical problems is: a kind of Copper wire automatic production line, comprise extrusion equipment, biscuit equipment, cooling device and collecting equipment, crowded extrusion equipment and biscuit equipment are placed in order, extrusion equipment and biscuit equipment connection have two deflectors of arc, two deflector directly connects biscuit equipment, is connected with Material moving device between biscuit equipment and cooling device.Extrusion equipment, biscuit equipment, cooling settings and collecting equipment are all automatic operatings, remove far, realize automation without the need to workman, alleviate the labour intensity of workman; The position of biscuit equipment is in the subsequent operation orientation of extrusion equipment, the copper cash base temperature extruded from extrusion equipment is higher, directly be wound on biscuit equipment through two deflector, be that high temperature is wound around during winding, therefore the resistance that copper cash is bending is little, reduction dish line difficulty, and required power is also little, can reduce the power waste of biscuit equipment, and hot bending is more complete than the radian be bent to form after cooling; Two deflector is arc shape, the copper cash base of high temperature exports out from extrusion equipment, through the arcuate guide of two deflector, first produce one when being wound into before biscuit equipment to bend, then be directly wound on biscuit equipment taking advantage of a situation, the aerodynamic power of biscuit equipment use can be reduced further, reduce energy waste; The biscuit pallet of biscuit equipment can form the rotating speed extruded copper cash base speed with extrusion equipment and match; Arrange Material moving device between biscuit equipment and cooling device to realize high temperature copper cash and automatically shift, without the need to a dead lift, alleviate labor strength; Collecting equipment, at cooling device end, can realize, to the automatic material receiving of the copper cash base in chill station, without the need to a dead lift, increasing work efficiency, alleviating labor strength.
As preferably, two deflector comprises the water conservancy diversion rail of the arc that two are connected with the outlet of extrusion equipment, and water conservancy diversion rail is provided with guiding gutter, guiding gutter opening up.Copper cash enters in the guiding gutter of water conservancy diversion rail after extrusion equipment outlet is extruded, radian along guiding gutter is taken advantage of a situation bending, guiding gutter leads to copper cash, gives copper cash one initial bending simultaneously, prevents from causing copper cash crooked radian deficiency to form distortion when being directly wound on biscuit equipment.
As preferably, the outlet of extrusion equipment and the biscuit groove of biscuit equipment are for departing from shape, and the arc of two deflector is from the maximum gauge of the outlet of extrusion equipment tangential biscuit groove gradually.The outlet of extrusion equipment departs from biscuit groove, and this deviation distance provides space to copper cash initial bending.
As preferably, water conservancy diversion rail is arranged dynamic roller and quiet roller, the wheel face of dynamic roller and quiet roller exceeds the inwall of guiding gutter, and dynamic roller is connected with driving motor, and the axis of dynamic roller is horizontal, and quiet roller is between dynamic roller.When copper cash is extruded from extrusion equipment, driving motor is according to a suitable rotational speed, drive dynamic roller active rotation simultaneously, dynamic roller and quiet roller cooperatively interact and can reduce the resistance of copper cash movement in guiding gutter, also can reduce the wearing and tearing to copper cash simultaneously, realize the smooth discharging of copper cash and enter into biscuit equipment.
As preferably, the end of water conservancy diversion rail is provided with location pinch roller, and location pinch roller is connected with and performs cylinder and descending and press down copper cash base by performing cylinder.Make copper cash according to intended travel by location pinch roller and formulate position transmission, preventing the copper cash be wound around in extrusion from running out of biscuit groove above, play the effect of buffering transition simultaneously; When copper cash finishes up, by performing cylinder, location pinch roller being pressed down, preventing copper cash from throwing away, playing the effect of safety ending.
As preferably, biscuit equipment comprises biscuit motor, biscuit groove and is arranged on the biscuit axle be connected with biscuit motor in biscuit groove, and be placed with biscuit pallet in biscuit groove, biscuit pallet is connected with biscuit axle.Biscuit electric machine rotation drives biscuit axle to rotate, biscuit axle drives biscuit pallet to rotate and realizes take-up biscuit function, velocity of rotation and the copper cash extruded velocity of biscuit pallet match, the speed of the biscuit of take-up simultaneously adjusts according to the diameter specifications of different copper cash base dishes, realizes automatic takeup biscuit function.
As preferably, Material moving device comprises moving expects transmission mechanism and liftout transmission mechanism, move material transmission mechanism to comprise and move material rotating shaft and being connected to and move in material rotating shaft with moving material axis of rotation and material arm can being moved along what move the movement of material shaft axis, move on material arm and fix displacement disc, move the center that displacement disc in material process is in the good rear copper cash base of dish; Liftout rotating mechanism comprises liftout hydraulic cylinder, and liftout hydraulic cylinder is arranged at the axis place of biscuit groove and is connected with biscuit pallet.Biscuit pallet holds up and is elevated to the position contour with cooling device by liftout transmission mechanism, and then by moving material transmission mechanism, the copper cash of winding to be transferred to the enterprising line space of cooling device cold.
As preferably, cooling device comprises the water spray system and air cooling platform that are arranged on biscuit equipment place, and air cooling platform is provided with transmission equipment, and transmission equipment comprises transport tape and drive motors.Copper cash base is transferred to air cooling platform from biscuit groove and is carried out air cooling, and be transferred to collecting equipment by transmission equipment, this transmitting procedure is just used on air cooling, makes full use of air cooling time simultaneously, increases efficiency; Copper cash base is transferred to after air cooling platform from biscuit groove, is realized the quick cooling of biscuit pallet by water spray system, and the mode of employing spray can expand the region of water-cooled, thus improves cooling effect, shortens the cool time of biscuit pallet, reduces and extrude non-cutting time.
As preferably, collecting equipment is arranged on the end of cooling device, and collecting equipment has the blanking table of inclination, is connected with lifting hydraulic cylinder below blanking table.The blanking table tilted supports the copper cash base dish slided from cooling bench, and lifting hydraulic cylinder matches by whole blanking table lifting and with aggregate plant and realizes automatically gathering materials, without the need to a dead lift.
As preferably, collecting equipment side is provided with aggregate plant, and aggregate plant comprises column, the mechanical arm be arranged on column, is connected with promotion hydraulic cylinder between mechanical arm and solid, and the relative fixed bottom boundary of column is for being rotationally connected.Be nested with on mechanical arm by copper cash base from collecting equipment, realize automatically controlling, without a dead lift, alleviate labor strength, security is high.
The invention has the beneficial effects as follows: extrusion equipment, biscuit equipment, cooling settings and collecting equipment are all automatic operatings, remove far, realize automation, provide operating efficiency without the need to workman, alleviate the labour intensity of workman; The position of biscuit equipment is in the subsequent operation orientation of extrusion equipment, copper cash base temperature after extrusion equipment raises, directly be wound on biscuit equipment through two deflector, be that high temperature is wound around during winding, therefore the resistance that copper cash is bending is little, reduction dish line difficulty, and required power is also little, can reduce the power waste of biscuit equipment, and hot bending is more complete than the radian be bent to form after cooling.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation of the present invention;
Fig. 2 is the structural representation of the present invention's a kind of pair of deflector;
Fig. 3 is the structural representation of a kind of biscuit equipment of the present invention;
Fig. 4 is a kind of structural representation moving material equipment of the present invention;
Fig. 5 is the structural representation of a kind of aggregate plant of the present invention;
In figure: 1, extrusion equipment, 2, move material equipment, 3, two deflector, 4, driving motor, 5, biscuit equipment, 6, cooling device, 7, transmission equipment, 8, collecting equipment, 9, aggregate plant, 10, water conservancy diversion rail, 11, dynamic roller, 12, guiding gutter, 13, biscuit groove, 14, biscuit pallet, 15, biscuit import, 16, biscuit motor, 17, material arm is moved, 18, material rotating shaft is moved, 19, liftout hydraulic cylinder, 20, copper cash base dish, 21, displacement disc, 22, mechanical arm, 23, promote hydraulic cylinder, 24, column.
Detailed description of the invention
Below by specific embodiment, and by reference to the accompanying drawings, technical scheme of the present invention is described in further detail.
Embodiment: a kind of Copper wire automatic production line (see accompanying drawing 1), comprises extrusion equipment 1, two deflector 3, the biscuit equipment 5 of order placement, moves material equipment 2, cooling device 6, collecting equipment 8 and aggregate plant 9.Two deflector connects extrusion equipment and biscuit equipment, and one end of two deflector is connected to the outlet of extrusion equipment, and the other end is connected to biscuit equipment.Moving material equipment is between biscuit equipment and cooling device, and collecting equipment is in the end of cooling device, and aggregate plant is in the operation rear of collecting equipment.
The outlet rectilinear direction of extrusion equipment and the axis of biscuit equipment deviate, and biscuit equipment has two for placing the biscuit groove 13 of copper cash base dish.Two deflector (see accompanying drawing 2) comprises the water conservancy diversion rail 10 of the arc that two are connected with the outlet of extrusion equipment, water conservancy diversion rail is provided with the guiding gutter 12 of rectangle, guiding gutter opening up.In two water conservancy diversion rails, one from extrusion equipment exit directly towards the tangential direction arc-shaped bend of the maximum outside diameter of one of them biscuit groove of biscuit equipment, again towards the tangential direction arc-shaped bend of the maximum outside diameter of another biscuit groove of biscuit equipment after second elder generation extends along the rectilinear direction that extrusion equipment exports.The bottom of water conservancy diversion rail is provided with dynamic roller 11 and quiet roller, the wheel face of dynamic roller and quiet roller exceeds the inwall of guiding gutter, moves roller and the axis of quiet roller and the base plane of guiding gutter and parallels.The axis of dynamic roller is connected with driving motor 4, and driving motor drives dynamic roller to rotate, and the speed that the linear velocity of dynamic roller and extrusion equipment extrude copper cash is equal.The axis of quiet roller and the base plane of roller groove parallel, and the position of quiet roller and dynamic roller are separately.Quiet roller on directly bending water conservancy diversion rail is in the rear end of dynamic roller, and the quiet roller on another water conservancy diversion rail is in water conservancy diversion rail foremost, again arranges a quiet roller after the dynamic roller in one, interval.In order to reduce resistance during copper cash walking, on water conservancy diversion rail the guiding gutter of the side that radian is large cell wall on be provided with the vertical quiet roller arranged.The end of water conservancy diversion rail is provided with location pinch roller (depending on not going out in figure), location pinch roller is connected with execution cylinder, location pinch roller is in guiding gutter, perform cylinder promotion location pinch roller to move up and down in guiding gutter, copper cash is wound into gradually on biscuit equipment after the guiding of guiding gutter, copper cash final stage, through guiding gutter, performs cylinder and promotes location pinch roller is descending pushes down copper cash.
Biscuit equipment (see accompanying drawing 3) comprises biscuit motor 16, biscuit groove 13 and is arranged on the biscuit axle be connected with biscuit motor in biscuit groove, and be placed with biscuit pallet 14 in biscuit groove, biscuit pallet is connected with biscuit axle, and the upper supporting surface of biscuit pallet is plane.The axis of biscuit motor is in lateral attitude, and biscuit axle is vertical setting.The inside of biscuit groove is circular copper cash biscuit space, and the cell wall of biscuit groove is provided with biscuit import 15, copper cash enters into copper cash biscuit space from biscuit import after the guiding of guiding gutter.Biscuit driven by motor biscuit axle rotates, and biscuit axle drives biscuit pallet to rotate, and the speed that the speed that biscuit pallet rotates and copper cash are walked is to mating.Biscuit equipment is provided with water spray system, and when copper cash has been wound around and has transferred on cooling device on biscuit pallet, water spray system is to biscuit pallet spray cooling.
Material moving device (see accompanying drawing 4) comprises moving expects transmission mechanism and liftout transmission mechanism, move material transmission mechanism to comprise and move material rotating shaft 18 and being connected to and to move in material rotating shaft with moving material axis of rotation and material arm 17 can being moved along what move the movement of material shaft axis, move on material arm and fix displacement disc 21.Move material arm and expect that rotating shaft is perpendicular with moving, displacement disc is fixed to the end position moving material arm, and displacement disc is cylindric, and the diameter of cylinder is less than the diameter of the inner ring after copper cash winding.The center of displacement disc expects Distance geometry biscuit tray center between shaft axis and moves to expect that the distance between shaft axis is identical with moving.Liftout rotating mechanism comprises liftout hydraulic cylinder 19, and liftout hydraulic cylinder is arranged at the axis place of biscuit groove and is connected with biscuit axle.By biscuit pallet jack-up when the lifting of liftout hydraulic cylinder, until the supporting surface of biscuit pallet is equal with the height of the air cooling platform of cooling device, biscuit pallet holds copper cash base dish and rises simultaneously, now displacement disc is just in time in the center of copper cash base dish, then material axis of rotation is moved, move material arm straps and move displacement disc rotation, copper cash base dish pushes on air cooling platform by displacement disc, then move material arm to rise along moving material shaft axis, until displacement disc and copper cash base dish are separated, and then reset to the top moving material pallet.
Cooling device 6 comprises a long air cooling platform, air cooling platform is provided with transmission equipment 7.The upper surface of air cooling platform is in open state, carries out air cooling when copper cash base dish is placed on air cooling platform.Transmission equipment comprise transmission motor, with transmit transmission shaft that motor is connected by driving-belt, transmission shaft be equipped with transport tape, transmission shaft is in the end positions of air cooling platform, transport tape is in the upper surface of air cooling platform, and transmission motor arranges the lateral location with cooling device.
The end of cooling device is provided with collecting equipment 8, and collecting equipment comprises blanking table, is connected with lifting hydraulic cylinder below blanking table.Blanking table is provided with the upper surface of inclination, the lowest positions of upper surface is provided with protruding stopper, and stopper is arc towards an end face of cooling device, is provided with one vertical slot in the middle of the upper surface of inclination.
The rear of collecting equipment is placed with aggregate plant 9(see accompanying drawing 5), aggregate plant comprises column 24, the mechanical arm 22 be arranged on column, and be connected with between mechanical arm and solid and promote hydraulic cylinder 23, the relative fixed bottom boundary of column is for being rotationally connected.Mechanical arm is two and 180 °, interval is hinged to the apical position of column, and each mechanical arm is all connected with one and promotes hydraulic cylinder.The cross section of mechanical arm is rectangular-shaped, and the upper surface of the end of mechanical arm is skewed and downward-sloping.Under the effect promoting hydraulic cylinder, mechanical arm swings up and down around hinge point, and column can rotate around the axis of self.When on copper cash base dish to be slipped to blanking table upper surface from cooling device, the angle tilted along blanking table glides until copper cash base dish is blocked by stopper, then lifting hydraulic cylinder action promotes blanking table rising, promote hydraulic cylinder action, drop-down mechanical arm, the vertical slot of the end alignment blanking table upper surface of mechanical arm is also extend in vertical slot gradually, then promote hydraulic cylinder action mechanical arm is lifted, copper cash base dish is suspended on mechanical arm simultaneously, mechanical arm continues to lift, and copper cash base dish is slipped to the root position of mechanical arm.Deng a mechanical arm hangs enough copper cash base dish rear columns rotate, another mechanical arm hangs copper cash base dish again.
Above-described embodiment is a kind of preferred version of the present invention, not does any pro forma restriction to the present invention, also has other variant and remodeling under the prerequisite not exceeding the technical scheme described in claim.
Claims (9)
1. a Copper wire automatic production line, comprise extrusion equipment, biscuit equipment, cooling device and collecting equipment that order is placed, it is characterized in that extrusion equipment and biscuit equipment are placed in order, extrusion equipment and biscuit equipment connection have two deflectors of arc, two deflector directly connects biscuit equipment, is connected with Material moving device between biscuit equipment and cooling device; Material moving device comprises moving expects transmission mechanism and liftout transmission mechanism, move material transmission mechanism to comprise and move material rotating shaft and being connected to and move in material rotating shaft with moving material axis of rotation and material arm can being moved along what move the movement of material shaft axis, move on material arm and fix displacement disc, move the center that displacement disc in material process is in the good rear copper cash base of dish; Liftout rotating mechanism comprises liftout hydraulic cylinder, and liftout hydraulic cylinder is arranged at the axis place of biscuit groove and is connected with biscuit pallet.
2. Copper wire automatic production line according to claim 1, is characterized in that two deflector comprises the water conservancy diversion rail of the arc that two are connected with the outlet of extrusion equipment, water conservancy diversion rail is provided with guiding gutter, guiding gutter opening up.
3. Copper wire automatic production line according to claim 2, is characterized in that the biscuit groove of the outlet of extrusion equipment and biscuit equipment is for departing from shape, and the arc of two deflector is from the maximum gauge of the outlet of extrusion equipment tangential biscuit groove gradually.
4. the Copper wire automatic production line according to Claims 2 or 3, it is characterized in that water conservancy diversion rail being arranged dynamic roller and quiet roller, the wheel face of dynamic roller and quiet roller exceeds the inwall of guiding gutter, dynamic roller is connected with driving motor, the axis of dynamic roller is horizontal, and quiet roller is between dynamic roller.
5. the Copper wire automatic production line according to Claims 2 or 3, is characterized in that the end of water conservancy diversion rail is provided with location pinch roller, and location pinch roller is connected with and performs cylinder and pass through execution cylinder descending and press down copper cash base.
6. Copper wire automatic production line according to claim 1, it is characterized in that biscuit equipment comprises biscuit motor, biscuit groove and is arranged on the biscuit axle be connected with biscuit motor in biscuit groove, be placed with biscuit pallet in biscuit groove, biscuit pallet is connected with biscuit axle.
7. Copper wire automatic production line according to claim 1, it is characterized in that cooling device comprises the water spray system and air cooling platform being arranged on biscuit equipment place, air cooling platform is provided with transmission equipment, and transmission equipment comprises transport tape and drive motors.
8. the Copper wire automatic production line according to claim 1 or 2 or 3 or 7, it is characterized in that collecting equipment is arranged on the end of cooling device, collecting equipment has the blanking table of inclination, is connected with lifting hydraulic cylinder below blanking table.
9. Copper wire automatic production line according to claim 8, it is characterized in that collecting equipment side is provided with aggregate plant, aggregate plant comprises column, the mechanical arm be arranged on column, is connected with promotion hydraulic cylinder between mechanical arm and solid, and the relative fixed bottom boundary of column is for being rotationally connected.
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