CN102972694A - Automatic processing equipment for stuffed rice cakes - Google Patents
Automatic processing equipment for stuffed rice cakes Download PDFInfo
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- CN102972694A CN102972694A CN2012104803768A CN201210480376A CN102972694A CN 102972694 A CN102972694 A CN 102972694A CN 2012104803768 A CN2012104803768 A CN 2012104803768A CN 201210480376 A CN201210480376 A CN 201210480376A CN 102972694 A CN102972694 A CN 102972694A
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Abstract
The invention relates to automatic processing equipment for stuffed rice cakes, comprising a rack, as well as a rice milk-pouring film-forming mechanism, a film-releasing feeding mechanism, a rolling forming mechanism and an electric control device which are installed on the rack, wherein the operations of quantitative rice milk feeding, automatic spreading out, frying and film forming, film releasing and quantitative stuffing, and rolling forming for producing rice cakes are performed without stopping, as well as have the characteristics of being high degree of automation and labour force saving; and moreover, the processed rice cakes are quantitative and fixed in form, good in consistency, and capable of meeting the standard production needs.
Description
Technical field:
The invention belongs to the food processing machinery field, particularly a kind of band filling rice cake automatic processing device.
Background technology:
In the daily life, the food with filling such as the common boiled dumpling of liking again of people, spring roll mostly also rest on and make by hand, and for some local snacks, now do cash sale, and are all the more so.As now cooking rice cake, be exactly the characteristic snack of Shouning County, Fujian Province one band, spread so far existing history of more than one thousand years, Ming Dynasty well-known writer Feng Meng dragon just has a high opinion of it when the county magistrate of Shouning.The rice cake delicate mouthfeel of Shouning, entrance be soft and smooth, delicious, have the original delicate fragrance that rice is stuck with paste, and is main breakfast of local resident, the increasing people trial test of coming because of respect for the fame.The primary raw material of rice cake is high quality white rice, and it is made flow process and is: the rice of (1) selected high-quality, and rice worn into Rice ﹠ peanut milk.(2) Rice ﹠ peanut milk is placed on the irony steaming plate, shakes up, and make the thickness of Rice ﹠ peanut milk be approximately 3mm.(3) steaming plate is put in the pot and is cooked.(4) tear and be attached to ripe rice cake film on the steaming plate, keep its planarization.(5) fillings of making is put on the rice cake film, then winding becomes edible rice cake.At present, rice cake is on-the-spot pure making by hand, and sanitary condition is difficult for guaranteeing, and affects its production efficiency.Digestion process all is in the higher temperature environment always, and working strength is larger, and it is not only soft but also sticking particularly to cook the rice cake film of producing, and is not easy to tear.And when manual winding, easily sticking hand, fold and break, the personnel that need to know a thing or two could be competent at.Because its making can not be applied mechanically the foodstuffs processing equipment, for this reason, how to design a kind of equipment of suitable processing rice cake, namely become the object of the present invention's research.
Summary of the invention:
The objective of the invention is to design a kind of Rice ﹠ peanut milk film forming, demoulding material loading, winding forming process finished, finished continuously the band filling rice cake automatic processing device that quantizes typing by machinery.
Technical solution of the present invention is achieved in that a kind of band filling rice cake automatic processing device, includes frame and rack-mounted slip casting film forming mechanism, demoulding feed mechanism, winding shaping mechanism and electric control gear, it is characterized in that:
Slip casting film forming mechanism includes the slurry case that is fixed on frame one an end high position, control stock tank, be installed in the heating plate on the rack table and can be close to the plate of frying in shallow oil on the heating plate; The activity of described control stock tank is embedded in the rectangular sleeve of slurry lower box part, and the opening of control stock tank is located at the side, and is driven by the upset motor linkage, and rectangular sleeve is done up and downly relatively, finishes and quantitative advances slurry and pulp moves; Described plate one end of frying in shallow oil is fixed in the rotating shaft, and the other end can turn to control stock tank below, and rotating shaft is by the upset motor-driven, and frying in shallow oil the maximum flip angle of plate is 180 degree; Be provided with in described frame and fry in shallow oil the limit switch that plate upset puts in place;
The demoulding feed mechanism comprises the guide rail, the kinematic pair on the guide rail that is slidingly located in that are installed in the frame both sides, be stretched in screw mandrel, the hopper that raising rope and movable motor between the kinematic pair drive and the hopper that is fixed on a frame other end high position; Described screw mandrel and guide rail parallel and establish, the pair of nut of kinematic pair disjunctor is screwed on the screw mandrel, moves back and forth by the movable motor actuation movement is secondary; The hopper two ends are positioned on the described kinematic pair by axle, run to rail end, its position be in the hopper discharging opening under, hopper is provided with push rod, when this push rod walks to the guide rail middle part along with hopper, the driving lever that can be fixed on the rack table sidepiece touches, and produces upset and finishes blanking action; The hopper bottom is provided with the thumb wheel of quantitative discharging, and the shaft end of thumb wheel is provided with ratchet and pawl arrangement, touches and drives thumb wheel with the push rod energy passive movement pair of ratchet interlock and rotate an angle, quantitatively discharges fillings; Kinematic pair stroke two ends are respectively equipped with travel switch;
The winding shaping mechanism comprises that batten guide rail, elevator band, elevator motor and an end are fixed on the holder towel on the rack table; Article two, the batten guide rail of symmetric design divides and stands in the rack table both sides, and an end is fixed on the hopper, and the other end is fixed on the rack table, is respectively equipped with travel switch at batten guide rail two ends; The elevator band becomes closed winding on the guide wheel group of batten guide rail, and two elevator bands are connected with the elevator motor-driven; The holder towel other end two angle points are separately fixed on the elevator band, are driven by the elevator band and stir along batten guide rail undulating movement, finish rice cake winding moulding; The rack table end that is fixed with holder towel one end has one and goes out the cake mouth under being tilted to;
Described limit switch, travel switch connect electric control gear, and upset motor, movable motor and elevator motor are controlled by electric control gear.
Described control stock tank bottom is fixed with a guide post, and the guide post two ends are passed respectively in the vertical slot of frame both sides, are provided with back-moving spring between guide post and frame; The guide post two ends are fixed with respectively a stay cord, the other end of stay cord is fixed on the reel, two reels are separately fixed at described rotating shaft two ends, by the motor driven in synchronism of overturning, traction control stock tank overcomes back-moving spring power and moves down, when frying in shallow oil the past control of plate stock tank one lateral overturning extremely with horizontal plane 20 degree angle, the control stock tank begins pulp, when frying in shallow oil plate and be close to heating plate, finish pulp, enter heating.The volume of control stock tank is being fried in shallow oil the plate switching process just for making the paste producing amount of a rice cake, and Rice ﹠ peanut milk is automatically finished under Action of Gravity Field and paved.
After the tensioning guide wheel was passed respectively at the described rope two ends of raising, end system was solid on kinematic pair; Be provided with tensioning spring between tensioning guide wheel and kinematic pair, keep raising all the time tensioning state of restricting.
The rope two ends of perhaps raising are respectively solid on elastic arm, and elastic arm is fixed on the kinematic pair, and two elastic arms remain the rope tensioning state of raising, and realize rice cake film and the disengaging of frying in shallow oil plate.
Described hopper two ends are positioned on the described kinematic pair by axle, refer to the hopper two ends respectively by the bearing pin activity orientation on kinematic pair, this bearing pin position is in unloaded hopper center of gravity below, and the bilateral symmetry position above bearing pin is respectively equipped with a short pin, be provided with extension spring between short pin and kinematic pair, two extension springs form balance to pull-up structure.
Above-mentioned hopper cross section is the del structure, can be finished the discharging action in case knock over.
Described batten guide rail includes guide rail base plate and a plurality of guide wheel group; Each guide wheel group is comprised of the guide wheel of middle part insulated column and both sides, and insulated column and guide wheel are positioned at respectively on the guide rail base plate; A plurality of insulated column connecting lines are the line transect structure, and two side guide wheel lines are perpendicular to this line transect; Described elevator band walking is in the interval of insulated column and guide wheel.
The present invention is according to the rice cake production process design, quantitatively gives slurry by the control stock tank, and Rice ﹠ peanut milk is finished and paved frying in shallow oil the plate switching process, until fry cooked, action links up and accomplishs without any letup; The rice cake film of fry cooked drops on the holder towel by the motion of frying in shallow oil plate upset and the rope of raising, and enters fillings program on the second, enters second and takes turns slip casting and fry cooked program and fry in shallow oil the sheet reset process; And after resting on the rice cake film of holder on the towel and receiving fillings, under the elevator band drives, press the walking of undulating movement track, finish that winding is moved and the rice cake of wrapping is sent action; The production process fry cooked is carried out for separating synchronously with lower fillings and winding, saves process time, and this equipment has the automated procedures height, the characteristics of labor savings, and the rice cake that processes quantitatively finalizes the design, and high conformity satisfies the standard production needs.
Description of drawings:
The present invention will be further described below in conjunction with concrete legend:
Fig. 1 band filling rice cake automatic processing device side schematic view
Fig. 2 band filling rice cake automatic processing device generalized section
Fig. 3 band filling rice cake automatic processing device axle side one schematic diagram
Fig. 4 band filling rice cake automatic processing device axle side two schematic diagrames
Fig. 5 hopper end view
Wherein
1-frame 11 rack table 12-vertical slot 13-driving levers
14-goes out cake mouth 21-slurry case 211-rectangular sleeve 212-and leads pulpboard
22-control stock tank 221-guide post 222-back-moving spring 223-stay cord
224-reel 23-fries in shallow oil plate 231-rotating shaft 232-upset motor
The 24-heating plate
The 31-guide rail 32-kinematic pair 321-pair of nut 33-rope of raising
331-tensioning guide wheel 34-movable motor 35-screw mandrel 36-hopper
The short pin of 361-bearing pin 362-363-extension spring 364-push rod
37-hopper 371-discharging opening 372-sliding plate 373-thumb wheel
374-ratchet and pawl arrangement 375-push rod
41-batten guide rail 411-guide rail base plate 412-insulated column 413-guide wheel
42-elevator band 43-elevator motor 44-holds in the palm towel
The specific embodiment:
With reference to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, band filling rice cake automatic processing device includes frame and the slip casting film forming mechanism, demoulding feed mechanism, winding shaping mechanism and the electric control gear that are installed on the frame 1; Wherein, slip casting film forming mechanism includes slurry case 21, control stock tank 22, fries in shallow oil plate 23 and heating plate 24; Heating plate 24 is fixed on the rack table 11, and slurry case 21 is located at the high position of frame 1, in order to utilize the gravity of slurry self to flow downward; Control stock tank 22 activities are embedded in the rectangular sleeve 211 of slurry case 21 bottoms, and the opening of control stock tank 22 is located at the side, towards frying in shallow oil plate 23 1 sides, its relatively rectangular sleeve 211 do up and downly, finish and quantitative advance slurry and pulp moves; The link gear that plate 23 upsets are fried in shallow oil in the motion of control stock tank 22 drives; Frying in shallow oil plate 23 1 ends is fixed in the rotating shaft 231, the other end can turn to control stock tank 22 belows, in order to connect material, rotating shaft 231 is driven by upset motor 232, frying in shallow oil plate 23 maximum flip angles is 180 degree, can be close on the heating plate 24 so that fry in shallow oil plate 23, accept slurry and heat fry cooked, and the rice cake film of slaking is overturn to realize demoulding; , need on the frame 1 or on the rack table 11 for this reason, be provided with and fry in shallow oil the limit switch that plate 23 upsets put in place, so that the control heating waits linkage action.
Such as Fig. 3, above-mentioned link gear drives, and is to accuse that stock tank 22 bottoms are fixed with a guide post 221, and guide post 221 two ends are passed respectively in the vertical slot 12 of frame 1 both sides, and 1 of guide post 221 and frame are provided with back-moving spring 222; Guide post 221 two ends are fixed with respectively a stay cord 223, the other end of stay cord 223 is fixed on the reel 224, two reels 224 are separately fixed at described rotating shaft 231 two ends, by motor 232 driven in synchronism of overturning, the spring force that traction control stock tank 22 overcomes back-moving spring 222 moves down, when frying in shallow oil plate 23 past control stock tank 22 1 lateral overturnings extremely with horizontal plane 20 degree angle, control stock tank 22 beginning pulps, when frying in shallow oil plate 23 and be close to heating plate 24, finish pulp, enter heating.Fry in shallow oil on the plate 23 for slurry can be fallen smoothly, on the slurry case 21 or frame 1 of control stock tank 22 downsides, fix one and lead pulpboard 212, fry in shallow oil on the plate 23 in order to slurry can unsettledly be flown to flow to.
Such as Fig. 1, Fig. 2 and Fig. 4, the demoulding feed mechanism comprises guide rail 31, the kinematic pair 32 that is installed in frame 1 both sides, raise rope 33, movable motor 34, screw mandrel 35, hopper 36 and hopper 37; Described screw mandrel 35 and guide rail 31 are parallel and establish, and kinematic pair 32 is slidingly located on the guide rail 31, and the pair of nut 321 of its disjunctor is screwed on the screw mandrel 35, and movable motor 34 drives screw mandrels 35 rotations, and then actuation movement secondary 321 moves back and forth; The rope of raising 33 is stretched between the kinematic pair 32, can pass through following dual mode, and the rope 33 that keeps raising is tightened, and one is raised after rope 33 two ends pass respectively tensioning guide wheel 331, and end system is admittedly on kinematic pair 32; 32 of tensioning guide wheel 331 and kinematic pairs are provided with tensioning spring, and all the time tensioning state of rope 33 keeps raising; Its two rope 33 two ends of raising are respectively solid on elastic arm, and elastic arm is fixed on the kinematic pair, and two elastic arms remain the rope tensioning state of raising.Described elastic arm is reed or plunger spring, turns suitably to be pressed and is out of shape frying in shallow oil plate 23, and under kinematic pair 32 drives, can be along frying in shallow oil the plate lower rice cake film of raising.
Hopper 37 is fixed on the high position of frame 1 other end, hopper 36 two ends are positioned on the described kinematic pair 32 by axle, run to rail end, its position be in hopper 37 discharging openings 371 under, in order to make the unsettled hopper 36 that falls into of fillings, outside discharging opening 371, be fixed with sliding plate 372.
Refer again to Fig. 5, hopper 36 cross sections are the del structure, its two ends are positioned on the described kinematic pair 32 by axle, refer to hopper 36 two ends respectively by bearing pin 361 activity orientation on kinematic pair 32, these bearing pin 361 positions are in unloaded hopper center of gravity below, and the bilateral symmetry position above bearing pin 361 is respectively equipped with a short pin 362, and short pin 362 and 32 of kinematic pairs are provided with extension spring 363, two extension springs 363 form balance to pull-up structure, the state so that hopper 36 is kept upright; Be respectively equipped with push rod 364 at hopper 36 two ends.When this push rod 364 walked to guide rail 31 middle part along with hopper 36, the driving lever 13 that can be fixed on rack table 11 sidepieces touched, and produced upset and finished blanking action; Hopper 37 bottoms are provided with the thumb wheel 373 of quantitative discharging, and the shaft end of thumb wheel 373 is provided with ratchet and pawl arrangement 374, touch and drive thumb wheel 373 rotations one angle with the push rod 375 energy passive movement pairs 32 of ratchet interlock, quantitatively discharge fillings; Kinematic pair 32 stroke two ends are respectively equipped with travel switch, after kinematic pair 32 puts in place, turn behind the control movable motor 34.
Such as Fig. 2 and Fig. 4, the winding shaping mechanism comprises batten guide rail 41, elevator band 42, elevator motor 43 and holder towel 44; Article two, the batten guide rail of symmetric design stood in rack table 11 both sides in 41 minutes, one end is fixed on the hopper 37, the other end is fixed on the rack table 11, be respectively equipped with travel switch at batten guide rail 41 two ends, the rotating of control elevator motor 43 is paved on mechanical table top 11 so that holder towel 44 is finished winding or resetted; Batten guide rail 41 includes guide rail base plate 411 and a plurality of guide wheel group; Each guide wheel group is comprised of the guide wheel 413 of middle part insulated column 412 and both sides, and insulated column 412 and guide wheel 413 are positioned at respectively on the guide rail base plate 411; A plurality of insulated column 412 connecting lines are the line transect structure, and two side guide wheels, 413 lines are perpendicular to this line transect; Described elevator band 42 walkings make holder towel 44 1 ends by the walking of line transect track, simulating hand winding action in the interval of insulated column 412 and guide wheel 413.
42, two elevator bands of an elevator band 42 all are installed on every batten guide rail 41 to be in transmission connection with elevator motor 43; Holder towel 44 1 ends are fixed on the rack table 11, and the other end two angle points are separately fixed on the elevator band 42, are driven by elevator band 42 and stir along batten guide rail 41 undulating movements, finish rice cake winding moulding action; Rack table 11 ends that are fixed with holder towel 44 1 ends have one and go out cake mouth 14 under being tilted to, and the rice cake of winding moulding is taken advantage of a situation and is rolled to and connects the cake container from going out cake mouth 14.
Described limit switch, travel switch connect electric control gear, and upset motor 232, movable motor 34 and elevator motor 43 are by electric control gear control, and electric control gear is installed on frame 1 appropriate location, and handled easily gets final product.
Claims (7)
1. band filling rice cake automatic processing device includes frame and rack-mounted slip casting film forming mechanism, demoulding feed mechanism, winding shaping mechanism and electric control gear, it is characterized in that:
Slip casting film forming mechanism includes the slurry case that is fixed on frame one an end high position, control stock tank, be installed in the heating plate on the rack table and can be close to the plate of frying in shallow oil on the heating plate; The activity of described control stock tank is embedded in the rectangular sleeve of slurry lower box part, and the opening of control stock tank is located at the side, and is driven by the upset motor linkage, and rectangular sleeve is done up and downly relatively, finishes and quantitative advances slurry and pulp moves; Described plate one end of frying in shallow oil is fixed in the rotating shaft, and the other end can turn to control stock tank below, and rotating shaft is by the upset motor-driven, and frying in shallow oil the maximum flip angle of plate is 180 degree; Be provided with in described frame and fry in shallow oil the limit switch that plate upset puts in place;
The demoulding feed mechanism comprises the guide rail, the kinematic pair on the guide rail that is slidingly located in that are installed in the frame both sides, be stretched in screw mandrel, the hopper that raising rope and movable motor between the kinematic pair drive and the hopper that is fixed on a frame other end high position; Described screw mandrel and guide rail parallel and establish, the pair of nut of kinematic pair disjunctor is screwed on the screw mandrel, moves back and forth by the movable motor actuation movement is secondary; The hopper two ends are positioned on the described kinematic pair by axle, run to rail end, its position be in the hopper discharging opening under, hopper is provided with push rod, when this push rod walks to the guide rail middle part along with hopper, the driving lever that can be fixed on the rack table sidepiece touches, and produces upset and finishes blanking action; The hopper bottom is provided with the thumb wheel of quantitative discharging, and the shaft end of thumb wheel is provided with ratchet and pawl arrangement, touches and drives thumb wheel with the push rod energy passive movement pair of ratchet interlock and rotate an angle, quantitatively discharges fillings; Kinematic pair stroke two ends are respectively equipped with travel switch;
The winding shaping mechanism comprises that batten guide rail, elevator band, elevator motor and an end are fixed on the holder towel on the rack table; Article two, the batten guide rail of symmetric design divides and stands in the rack table both sides, and an end is fixed on the hopper, and the other end is fixed on the rack table, is respectively equipped with travel switch at batten guide rail two ends; The elevator band becomes closed winding on the guide wheel group of batten guide rail, and two elevator bands are connected with the elevator motor-driven; The holder towel other end two angle points are separately fixed on the elevator band, are driven by the elevator band and stir along batten guide rail undulating movement, finish rice cake winding moulding; The rack table end that is fixed with holder towel one end has one and goes out the cake mouth under being tilted to; Described limit switch, travel switch connect electric control gear, and upset motor, movable motor and elevator motor are controlled by electric control gear.
2. band filling rice cake automatic processing device according to claim 1 is characterized in that: control stock tank bottom is fixed with a guide post, and the guide post two ends are passed respectively in the vertical slot of frame both sides, are provided with back-moving spring between guide post and frame; The guide post two ends are fixed with respectively a stay cord, the other end of stay cord is fixed on the reel, two reels are separately fixed at described rotating shaft two ends, by the motor driven in synchronism of overturning, traction control stock tank overcomes back-moving spring power and moves down, when frying in shallow oil the past control of plate stock tank one lateral overturning extremely with horizontal plane 20 degree angle, the control stock tank begins pulp, when frying in shallow oil plate and be close to heating plate, finish pulp, enter heating.
3. band filling rice cake automatic processing device according to claim 1 is characterized in that: after the tensioning guide wheel was passed respectively at the rope two ends of raising, end system was solid on kinematic pair; Be provided with tensioning spring between tensioning guide wheel and kinematic pair, keep raising all the time tensioning state of restricting.
4. band filling rice cake automatic processing device according to claim 1 is characterized in that: the rope two ends of raising are respectively that solid elastic arm is fixed on the kinematic pair on elastic arm, and two elastic arms remain the rope tensioning state of raising.
5. band filling rice cake automatic processing device according to claim 1, it is characterized in that: the hopper two ends are positioned on the described kinematic pair by axle, refer to the hopper two ends respectively by the bearing pin activity orientation on kinematic pair, this bearing pin position is in unloaded hopper center of gravity below, and the bilateral symmetry position above bearing pin is respectively equipped with a short pin, be provided with extension spring between short pin and kinematic pair, two extension springs form balance to pull-up structure.
6. be with according to claim 1 or 5 filling rice cake automatic processing device, it is characterized in that: the hopper cross section is the del structure.
7. band filling rice cake automatic processing device according to claim 1, it is characterized in that: the batten guide rail includes guide rail base plate and a plurality of guide wheel group; Each guide wheel group is comprised of the guide wheel of middle part insulated column and both sides, and insulated column and guide wheel are positioned at respectively on the guide rail base plate; A plurality of insulated column connecting lines are the line transect structure, and two side guide wheel lines are perpendicular to this line transect; Described elevator band walking is in the interval of insulated column and guide wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201210480376 CN102972694B (en) | 2012-11-22 | 2012-11-22 | Automatic processing equipment for stuffed rice cakes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201210480376 CN102972694B (en) | 2012-11-22 | 2012-11-22 | Automatic processing equipment for stuffed rice cakes |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102972694A true CN102972694A (en) | 2013-03-20 |
| CN102972694B CN102972694B (en) | 2013-10-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201210480376 Expired - Fee Related CN102972694B (en) | 2012-11-22 | 2012-11-22 | Automatic processing equipment for stuffed rice cakes |
Country Status (1)
| Country | Link |
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| CN (1) | CN102972694B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87213812U (en) * | 1987-09-26 | 1988-11-16 | 孙德斌 | Automatic producing machine for fast-food rolls |
| CN1270777A (en) * | 2000-03-03 | 2000-10-25 | 何文选 | Machine-formed round food with stuffing and its production process and equipment |
| CN201947898U (en) * | 2011-03-21 | 2011-08-31 | 翁曙光 | Automatic production line of rice flour rolls |
| CN202918976U (en) * | 2012-11-22 | 2013-05-08 | 福建工程学院 | Automatic processing equipment of stuffed rice cake |
-
2012
- 2012-11-22 CN CN 201210480376 patent/CN102972694B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87213812U (en) * | 1987-09-26 | 1988-11-16 | 孙德斌 | Automatic producing machine for fast-food rolls |
| CN1270777A (en) * | 2000-03-03 | 2000-10-25 | 何文选 | Machine-formed round food with stuffing and its production process and equipment |
| CN201947898U (en) * | 2011-03-21 | 2011-08-31 | 翁曙光 | Automatic production line of rice flour rolls |
| CN202918976U (en) * | 2012-11-22 | 2013-05-08 | 福建工程学院 | Automatic processing equipment of stuffed rice cake |
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| Publication number | Publication date |
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| CN102972694B (en) | 2013-10-09 |
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