CN102968073B - Method and system for acquiring product information - Google Patents
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- CN102968073B CN102968073B CN201210465838.9A CN201210465838A CN102968073B CN 102968073 B CN102968073 B CN 102968073B CN 201210465838 A CN201210465838 A CN 201210465838A CN 102968073 B CN102968073 B CN 102968073B
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Abstract
The invention discloses a method and a system for acquiring the product information. A coding industrial personal computer generates and sends the production total package codes of a current task to a processor; the processor generates supervision codes according to the production total package codes which are sent from the coding industrial personal computer, wherein the supervision codes include M-bit anti-channel conflict supervision codes on a small box and N-bit production information codes on a big box; the anti-channel conflict supervision codes and the production information codes are sent to a comparator, wherein M and N are all integers which are more than 1 and are not necessarily related to each other; an acquisition industrial personal computer acquires the anti-channel conflict supervision codes on the small box; the comparator matches the acquired anti-channel conflict supervision codes with the anti-channel conflict supervision codes which are sent from the processor, if the matching is correct, the anti-channel conflict supervision codes and the production information codes are stored into a memory together; and if the matching is wrong, the anti-channel conflict supervision codes are discarded. The purposes of no increased cost, simplicity, quickness, sanitation and high acquisition rate can be realized.
Description
Technical Field
The invention relates to the field of electronics, in particular to a method and a system for collecting product information
Background
In modern enterprises, the requirement for product quality is higher and higher, and a method for tracking the path of the product in circulation is urgently needed by the production enterprises, so that the sales channel can be monitored, and a specific batch or type of product can be timely recovered when quality problems occur. To do this requires that each individual in the product has an independent identity number, which involves the printing and collection of large amounts of non-repetitive information on the product, and current solutions mainly use bar codes.
There are generally two approaches to achieving automatic acquisition using barcode technology: 1, directly printing a bar code on a packaging material or sticking a label printed with the bar code; and 2, directly spraying and printing the bar codes on the outer package of the filled single product by using an ink-jet printer.
However, in the prior art of directly printing a barcode on the packaging material or sticking a label printed with the barcode, a printed one-dimensional or two-dimensional code is generally used, which has a very high requirement on the printing quality, thereby increasing the cost of the packaging material; meanwhile, because a code-changing printing mode is needed, secondary printing (or label pasting) is needed, which does not meet the requirements of aseptic production environment of food products, such as milk and soft drinks and packages; moreover, in the packaging process, the packaging material needs to be disinfected by hydrogen peroxide, and the printing ink is easy to wash. In addition, because the area of the paper for printing or pasting is small, the collection speed and the quantity are limited, and the paper can not be suitable for the high-speed and ultra-high-speed small package production environment.
In the other prior art, the method of directly spraying and printing the bar code has very high requirement on the spraying and printing precision of the code spraying machine, the general code spraying machine can only achieve the precision of 60-80dpi, but the bar code which needs to achieve a good collecting effect at least needs more than 200 dpi. Moreover, because instability (jitter or speed variation) of the sprayed code in the moving of the object can cause great influence on the quality of the sprayed and printed bar code, the basic requirement of acquisition equipment cannot be met, and in addition, the speed of spraying and printing the bar code can be obviously lower than the speed of spraying and printing characters (letters or numbers), and the method can not adapt to the requirement of a high-speed or ultra-high-speed production line at all.
Disclosure of Invention
In multiple aspects, the invention provides a method and a system for acquiring product information, which can achieve the purposes of no cost increase in a coding link, simplicity, rapidness, sanitation and high acquisition rate.
In one aspect of the invention, a system for acquiring product information is provided, and comprises a coding industrial personal computer, a processor, a comparator, an acquisition industrial personal computer and a memory; wherein,
the code assigning industrial personal computer is used for generating a production total package code of a current task and sending the production total package code to the processor;
the processor is used for generating a supervision code according to the production total package code sent by the coding industrial personal computer; the monitoring codes comprise M-bit anti-cross-shipment monitoring codes on the small boxes and N-bit production information codes of the large boxes; sending the anti-cross-shipment supervision code and the production information code to the comparator; wherein, M and N are integers which are more than 1, and M and N have no necessary relationship with each other;
the collecting industrial personal computer is used for collecting the goods-fleeing prevention supervision codes on the small boxes;
the comparator is used for matching the collected goods-fleeing prevention supervisory code with the goods-fleeing prevention supervisory code sent by the processor, and if the matching is correct, the goods-fleeing prevention supervisory code and the production information code are stored in the memory; and if the matching is incorrect, discarding the anti-cross-shipment supervision code.
Preferably, the system further comprises: the internal code spraying machine is used for spraying the anti-cross-shipment supervision codes to single products according to the supervision codes generated by the processor and packaging small boxes; and the external code spraying machine is used for spraying the production information code to a large box according to the supervision code generated by the processor so as to package the large box.
Preferably, the processor is configured to associate and correspond the collected anti-cross-shipment supervision code with the current small box; when the serial number is 1, the method is used for producing a new production information code; and associating a plurality of small boxes with the production information codes of the packages.
Preferably, when the outer code inkjet printer has a problem and generates a white package without a goods-fleeing prevention supervision code or a duplicate code, the acquisition industrial personal computer is further used for analyzing the data as a non-supervision code or a duplicate code and sending the non-supervision code or the duplicate code to the processor, and the processor is further used for sending an alarm according to the non-supervision code or the duplicate code.
In another aspect of the present invention, a method for collecting product information is provided, including:
the coding industrial personal computer generates a production total package code of a current task and sends the production total package code to the processor;
the processor generates a supervision code according to the production total package code sent by the coding industrial personal computer; the monitoring codes comprise M-bit anti-cross-shipment monitoring codes on the small boxes and N-bit production information codes of the large boxes; sending the anti-cross-shipment supervision code and the production information code to the comparator; wherein, M and N are integers which are more than 1, and M and N have no necessary relationship with each other;
collecting the anti-cross-over supervision code on the small box by the collection industrial personal computer;
the comparator matches the collected goods-fleeing prevention supervisory code with the goods-fleeing prevention supervisory code sent by the processor, and if the matching is correct, the goods-fleeing prevention supervisory code plus the production information code are stored in the memory; and if the matching is incorrect, discarding the anti-cross-shipment supervision code.
Preferably, the method further comprises: the internal code spraying machine sprays the anti-cross-shipment supervision codes to single products according to the supervision codes generated by the processor, and small boxes are packaged; and the external code spraying machine sprays the production information code to a large box according to the supervision code generated by the processor, and the large box is packaged.
Preferably, the method further comprises: the processor associates and corresponds the collected goods-fleeing prevention supervision codes with the current small box; when the serial number is 1, the method is used for producing a new production information code; and associating a plurality of small boxes with the production information codes of the packages.
Preferably, the method further comprises: when the outer code inkjet printer has a problem and generates a white package without a goods-fleeing prevention supervision code or a duplicate code, the data analyzed by the acquisition industrial personal computer is a non-supervision code or a duplicate code, and the non-supervision code or the duplicate code is sent to the processor; and the processor sends out an alarm according to the non-supervision code or the coincident code.
Above-mentioned technical scheme compares in traditional bar code collection scheme, has coding link not increase cost, characteristics such as simple, swift, health, collection rate height. Moreover, the code assigning link of the package can be completely realized without excessive investment on the existing hardware environment, main equipment replacement and the support of an upstream packaging material supplier.
Drawings
FIG. 1 is a schematic diagram of a product information collection system according to an embodiment of the present invention;
FIG. 2 is a schematic flow chart of a method for collecting product information according to another embodiment of the present invention;
fig. 3 is a schematic flow chart of a method for associating a small box code with a large box code according to another embodiment of the present invention.
Detailed Description
As shown in fig. 1, which is a schematic structural diagram of a system for acquiring product information according to an embodiment of the present invention, the system includes a coding industrial computer 101, a transcoder 102, a processor 103, an internal inkjet printer 104, a comparator 105, an external inkjet printer 106, an acquisition industrial computer 107, and a memory 108, which are connected to each other. The processor 103 may be a computer or a microcomputer. The code assigning industrial personal computer 101, the internal code spraying machine 104, the comparator 105, the external code spraying machine 106 and the acquisition industrial personal computer 107 can be connected with one another through network cables.
And the code assigning industrial personal computer 101 is used for generating a production total packet code of the current task and sending the production total packet code to the transcoder 102.
The transcoder 102 is used for signal conversion between the coding industrial personal computer 101 and the processor 103, so that the coding industrial personal computer 101 and the processor 103 can recognize signals of the other party to realize normal interaction. For example, the transcoder 102 may be a tetra machine.
And the processor 103 is used for generating a supervision code according to the production total package code sent by the coding industrial personal computer 101. The supervision codes comprise goods-fleeing prevention supervision codes on the small boxes and production information codes of the large boxes; and sending the anti-cross-shipment supervision code and the production information code to the comparator.
Wherein the supervision code comprises two parts: m (for example, at least 8) anti-cross-shipment supervision codes and N (for example, at least 6) production information codes, wherein M and N are integers which are larger than 1, and M and N have no necessary relationship with each other. In one embodiment of the invention, the anti-cross-shipment supervision code is an 8-bit alphabetic character string, the production information code is a 6-bit numeric character string, and in another embodiment of the invention, the production information code may be a number plus a letter. The supervision code can ensure that it is not repeated for a sufficiently long period.
In another embodiment of the present invention, the cross-shipment prevention supervision code includes a photo capture part and a cyclic variation part, for example, the 8-bit letters of the cross-shipment prevention supervision code are selected as latin letters with fewer strokes and with vivid shape characteristics, so as to ensure that mutual misrecognition with other letters is not generated as much as possible, for example, only a few letters with enough period, for example, one week, and yield are selected to be used as a character set.
In another embodiment of the present invention, the production information code is represented by two bits of the production line, two bits of the production line represent a production cycle, and two bits of the production information code represent a product type.
The anti-cross-shipment supervision code can be coded by adopting a coding rule, and has the following advantages: 1) the encoding rule can ensure the output of current production, and the uniqueness of the coincident code ensuring code can not occur in the production period of a week; 2) the error recognition is reduced by reducing the used character set, so that the acquisition accuracy is improved; 3) the collection rate of collection is improved, the collection rate of the collection technology of the high-speed filling production line in the same industry is generally about 80%, and the collection rate of the scheme can reach more than 95%.
The anti-cross-shipment supervision code can be coded by adopting the following coding rule, and a character set is used: A. k, N, P, U, Y, Z are provided. Selecting the reasons of the characters: the method has the advantages of less strokes and bright shape characteristics, so that mutual misidentification with other letters can be avoided as far as possible, and only a few letters with enough yield of one week need to be selected to be used as a character set.
The code of the production information code is composed of: x ═ code content, W ═ week, Y ═ product code, Z ═ line number, 00 ═ gripper number example: XXXXXXXXX ZZWWYY 00.
For example, the supervision code is: AAKNPUZY 27581104 whose code composition states: the anti-cross-over supervision code is AAKNPUZY, is 8-bit letters, can use a 7-bit character set for circulation, the production information code is 27581104, is a 6-bit number character string, and can ensure that the supervision code cannot be repeated in a sufficiently long period. The last two are clamping jaw numbers or production serial numbers, and no clamping jaw number information is obtained according to different low-speed lines of the production line.
In another embodiment of the present invention, the anti-cross-shipment supervision code is 8-bit character normally code-printed with self-increment and self-decrement complement codes, and re-relegated every week, i.e. the Monday self-increment code starts from AAAAAAAA and the complement code starts from ZZZZZZZZZZZZZZZZZZ. The production line number is the machine station number of the production machine. The production cycle was a cycle value of 00 to 99, self-increasing every week. Different products correspond to corresponding product codes. The number of the clamping jaw is the number of the corresponding clamping jaw in the filling process of the code converter 102.
The first 8 prevent the yield that the change of the goods-mixing supervision code character can satisfy:
single line annual production [2.4 ten thousand/hour X (24X7-3X4) ] × 2 hundred million for 52 weeks
Single line week yield [2.4 ten thousand/hr × (24X7-3X4) ] -384 ten thousand
8 th power of XXXXXXX 7 576 ten thousand > 384 ten thousand weeks of production.
The product is typically packaged twice, i.e. in a single product package (herein referred to as a small box package) and then a plurality of individual products are packaged in a larger box (herein referred to as a large box package).
The internal code spraying machine 104 is used for spraying the anti-cross-shipment supervision codes to single products according to the supervision codes generated by the processor 103, and packaging the products in small boxes.
The external code spraying machine 106 is configured to spray the production information code onto a large box according to the supervision code generated by the processor 103, and perform large box packaging.
And the acquisition industrial personal computer 107 is used for acquiring the goods mixing prevention supervision code and the large box production information code on the small box. Wherein the acquisition industrial personal computer 107 and the comparator 105 can be integrated together.
The comparator 105 is configured to match the collected anti-cross-shipment supervision code with the anti-cross-shipment supervision code sent by the processor 103. If the match is correct, storing the anti-cross-shipment supervisory code plus the production information code in the memory 108; and if the matching is incorrect, discarding the anti-cross-shipment supervision code.
Fig. 2 is a schematic flow chart of a method for collecting product information according to another embodiment of the present invention.
And 201, generating a production total package code of the current task.
The coding industrial personal computer 101 generates a production total packet code of a current task, sends the production total packet code to the transcoder 102, performs format conversion of the code through the transcoder 102, and sends the converted code to the processor 103.
202, the processor 103 generates a supervisory code.
And the monitoring code is generated according to the production total package code sent by the coding industrial personal computer 101. The supervisory code includes two parts: m (for example, at least 8) anti-cross-shipment supervision codes and N (for example, at least 6) production information codes, wherein M and N are integers which are larger than 1, and M and N have no necessary relationship with each other.
And 203, spraying code by using an internal code.
The internal code spraying machine 104 sprays the anti-cross-shipment supervision code to a single product according to the supervision code generated by the processor 103, and then the small box packaging is carried out.
And 204, outer code spraying.
And the external code spraying machine 106 sprays the production information code to a large box according to the supervision code generated by the processor 103, and the large box is packaged.
205, collecting the anti-cross-shipment supervision codes of the small boxes.
During the first packing (boxing), the collection industrial personal computer 107 collects the anti-cross-shipment supervision codes of one boxing at a time. The number of the collected materials is 6,12 or 15 bags at each time at present stage according to the number of the collected materials required by different packages.
206, anti-cross-shipment supervision code comparison.
The comparator 105 matches the anti-cross-shipment supervision code acquired by the acquisition industrial personal computer 107 with the anti-cross-shipment supervision code sent by the processor 103. If a match is found, the code is identified as correct, 207, and if not, 208.
207, supervisory code storage
The production information code is added to the production information code segment and stored in a database, i.e., memory 108.
And 208, discarding.
If the collected code does not match in the produced code, the code identified as an error is not saved.
In another embodiment of the present invention, after the package code collection is successful (the smallest first package), secondary packing (big box) is required, and the small boxes and the package codes therein are correlated and corresponded with the package codes of the big box, so as to facilitate the warehouse entry and exit operation and management of the user without the need of the user to operate each smallest package.
Fig. 3 is a schematic flow chart of a method for associating a small box code with a large box code according to another embodiment of the present invention.
A small bin pass signal is checked 301.
302, the supervision codes of the small boxes are photographed and collected.
The small boxes are counted 303 and each small box is marked with a serial number in the system, which can be used in cycles of 1-N, where N is the number of small boxes packed in a large box, e.g., N is 6,12, or 15.
And 304, associating the acquired data with the current small box.
And the processor 103 is used for associating and corresponding the acquired anti-cross-shipment supervision codes with the current small box.
305, when the serial number is 1, a new large box code is produced.
And the processor 103 is used for producing a new large box code, namely the information code when the serial number is 1.
And 306, associating and corresponding the anti-cross-shipment supervision codes of the N continuous small boxes with the current large box code (namely the production information code).
And the processor 103 is used for associating and corresponding the anti-cross-shipment supervision codes of the N continuous small boxes with the current large box code (namely the production information code).
In another embodiment of the present invention, when a total package signal is not generated during a package supplement after production is completed, the processor 103 performs the package supplement, the supervision code used by the package supplement is reverse-order spray printing, and selects a corresponding related product to perform spray printing, for example, the supervision code during normal production is AAAAAAAA 11YY00, the supervision code during the package supplement is ZZZZZZZZ 11YY00, and a complete supervision code needs to be input during query for a code-sprayed code, so that uniqueness of the spray-printed supervision code can be ensured.
The acquisition industrial personal computer 107 processes and analyzes the picture shot by the camera through the algorithm of software, only acquires the 8-bit anti-cross-shipment supervision code on the packet, the acquired anti-cross-shipment supervision code is sent to the comparator 105, and the comparator 105 completes complete information.
The number of the collected materials is 12 or 15 bags at each time at present according to different packaging requirements.
The analyzed data sends different alarm signals according to different contents, and the alarm process realized by the acquisition system is as follows.
The software interface of the processor 103 is Chinese, is brief and easy to use, and can be normally operated on the basis of relevant operation of a computer. When the external code inkjet printer 106 has a problem and generates a white packet, that is, no anti-cross-shipment supervision code exists, the data analyzed by the acquisition industrial personal computer 107 is a non-supervision code, for example, a series of question marks, the acquisition industrial personal computer 107 sends the non-supervision code to the processor 103, and the processor 103 sends an instruction to the PLC to send an alarm. When the external code inkjet printer has a problem and generates a duplicate code, the comparator 105 compares the data obtained by analysis and sends a prompt at an obvious position of software. When data collection in a suitcase is incomplete, the collection industrial personal computer 107 automatically keeps original pictures, and the pictures are provided for secondary identification of the anti-cross-shipment supervision codes.
The technical association among the coding industrial personal computer 101, the transcoder 102, the internal ink-jet printer 104 and the external ink-jet printer 106 is as follows.
The accurate total packet signal in production is found from a Programmable Logic Controller (PLC) of the transcoder 102, and the signal is led to the coding industrial personal computer 101 by a shielding signal line, and since the voltage signal of the transcoder 102 cannot be received by the coding industrial personal computer 101, an optoelectronic isolation board must be connected into the signal line to convert the signal and then the total packet signal of the transcoder 102 is input to the coding public machine 101 through the isolation board.
The code-assigning public machine 101 is connected with an external code-spraying machine 106 (for example, an external code domino), an internal code-spraying machine 104 (for example, an internal code Sagitar code-spraying machine) through serial communication lines, the internal code-spraying machine 104 and the external code-spraying machine 106 send the data information of the sprayed characters by a processor 103, and the internal code-spraying machine 104 and the external code-spraying machine 106 need to set the length text of the sprayed characters in advance.
The internal and external code data are printed by spraying only the supervision code of normal logic under the condition that the processor 103 receives the total packet signal given by the transcoder 102.
In order to reduce repeated codes, the character algorithm is judged during recognition, the code length is defined as 15 bits of a low-speed line and 17 bits of a high-speed line, the character set of the codes is reduced to 8 bits, and the 8 bits are mainly visually collected. Therefore, the similarity parameter of the acquisition equipment can be improved from 75% of the target to 90%.
The two methods are executed simultaneously, so that the error reading can be reduced under the condition of stable reading rate.
And connecting the internal ink-jet printer 104 and the external ink-jet printer 106 which are responsible for ink-jet printing with the acquisition industrial personal computer 107 by using a network cable, sending all the currently sprayed data to the acquisition industrial personal computer, matching the read data, and correcting if errors exist.
The coding industrial personal computer 101 has the following characteristics:
1) if there is a letter before or after the structure of the distinguishing code, the judgment is that the recognition is wrong or the water mark is recognized as a character
2) Such as line number or year or the product code not according with the current production product, date and line number, and directly replacing.
3) And comparing the data with the data sent by the internal and external code spraying machines to ensure the uniqueness of the acquired data
The particular embodiments disclosed above are illustrative only, as the system may be modified within equivalents thereof as suggested by the person of ordinary skill in the art. Further, the drawings shown or the specific structure of the drawings are not limiting extensions other than those described in the claims below. It is therefore evident that the particular embodiments disclosed above may be altered or modified and all such variations are considered within the scope and spirit of the application. It will be apparent that significant advantages of the system are also described and shown. Various changes and modifications can be made without departing from the spirit and scope.
Claims (8)
1. The system for acquiring the product information is characterized by comprising a coding industrial personal computer, a processor, a comparator, an acquisition industrial personal computer and a memory; wherein,
the code assigning industrial personal computer is used for generating a production total package code of a current task and sending the production total package code to the processor;
the processor is used for generating a supervision code according to the production total package code sent by the coding industrial personal computer; the monitoring codes comprise M-bit anti-cross-shipment monitoring codes on the small boxes and N-bit production information codes of the large boxes; sending the anti-cross-shipment supervision code and the production information code to the comparator; wherein, M and N are integers which are more than 1, and M and N have no necessary relationship with each other;
the collecting industrial personal computer is used for collecting the goods-fleeing prevention supervision codes on the small boxes;
the comparator is used for matching the collected goods-fleeing prevention supervisory code with the goods-fleeing prevention supervisory code sent by the processor, and if the matching is correct, the goods-fleeing prevention supervisory code and the production information code are stored in the memory; and if the matching is incorrect, discarding the anti-cross-shipment supervision code.
2. The system of claim 1, wherein the system further comprises:
the internal code spraying machine is used for spraying the anti-cross-shipment supervision codes to single products according to the supervision codes generated by the processor and packaging small boxes;
and the external code spraying machine is used for spraying the production information code to a large box according to the supervision code generated by the processor so as to package the large box.
3. The system of claim 1 or 2, wherein the processor is configured to associate the collected cross-shipment prevention supervisory code with a current bin; when the serial number is 1, the method is used for producing a new production information code; and associating a plurality of small boxes with the production information codes of the packages.
4. The system of claim 2, wherein when the external code inkjet printer has a problem and generates a white package non-cross-shipment-prevention supervision code or a duplicate code, the acquisition industrial personal computer is further configured to analyze the obtained data as a non-supervision code or a duplicate code, send the non-supervision code or the duplicate code to the processor, and send an alarm according to the non-supervision code or the duplicate code.
5. A method for collecting product information, comprising:
the coding industrial personal computer generates a production total package code of a current task and sends the production total package code to the processor;
the processor generates a supervision code according to the production total package code sent by the coding industrial personal computer; the monitoring codes comprise M-bit anti-cross-shipment monitoring codes on the small boxes and N-bit production information codes of the large boxes; sending the anti-cross-shipment supervision code and the production information code to the comparator; wherein, M and N are integers which are more than 1, and M and N have no necessary relationship with each other;
collecting the anti-cross-over supervision code on the small box by the collection industrial personal computer;
the comparator matches the collected goods-fleeing prevention supervisory code with the goods-fleeing prevention supervisory code sent by the processor, and if the matching is correct, the goods-fleeing prevention supervisory code plus the production information code are stored in the memory; and if the matching is incorrect, discarding the anti-cross-shipment supervision code.
6. The method of claim 1, wherein the method further comprises:
the internal code spraying machine sprays the anti-cross-shipment supervision codes to single products according to the supervision codes generated by the processor, and small boxes are packaged;
and the external code spraying machine sprays the production information code to a large box according to the supervision code generated by the processor, and the large box is packaged.
7. The method of claim 5 or 6, further comprising:
the processor associates and corresponds the collected goods-fleeing prevention supervision codes with the current small box; when the serial number is 1, the method is used for producing a new production information code; and associating a plurality of small boxes with the production information codes of the packages.
8. The method of claim 6, wherein the method further comprises:
when the outer code inkjet printer has a problem and generates a white package without a goods-fleeing prevention supervision code or a duplicate code, the data analyzed by the acquisition industrial personal computer is a non-supervision code or a duplicate code, and the non-supervision code or the duplicate code is sent to the processor;
and the processor sends out an alarm according to the non-supervision code or the coincident code.
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| CN104008410B (en) * | 2014-06-05 | 2017-07-07 | 广州鑫宝软件科技有限公司 | Label information detection method and device |
| CN108328028A (en) * | 2018-02-28 | 2018-07-27 | 广东铭钰科技股份有限公司 | A kind of unique endowed fully-automatic packaging production line of product |
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