CN102967606B - Textile machine fabric defect visual inspection system - Google Patents
Textile machine fabric defect visual inspection system Download PDFInfo
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- CN102967606B CN102967606B CN201210431962.3A CN201210431962A CN102967606B CN 102967606 B CN102967606 B CN 102967606B CN 201210431962 A CN201210431962 A CN 201210431962A CN 102967606 B CN102967606 B CN 102967606B
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Abstract
The invention provides a textile machine fabric defect visual inspection system which comprises a visual cloth inspection system, a host processing system, a human-machine interaction handheld terminal, a human-machine interface display device, a machine visual light source system, a warning light, a remote monitoring device and a textile machine electric cabinet, wherein the host processing system is connected with the visual cloth inspection system, the human-machine interaction handheld terminal, the human-machine interface display device, the machine visual light source system, the warning light, the remote monitoring device and the textile machine electric cabinet respectively; the visual cloth inspection system and the machine visual light source system are both arranged above fabric; the remote monitoring device is used for performing remote monitoring and management on the state of the fabric and the working state of the textile machine; and the human-machine interaction handheld terminal is electrically connected with the textile machine. The system provided by the invention realizes high defect detection rate, and can detect and process the defects on the fabric in time, reduce the labor strength and labor cost of workers and improve the product quality of the fabric.
Description
Technical field
The present invention relates to a kind of vision detection system, in particular to a kind of textile machine fabric defect visual inspection system, it is mainly suitable for the quality defects defects detection that Weaving device has the fabric faces such as tricot machine, air-jet loom, loom, large circle machine, rapier loom, belongs to real-time online checkout equipment.
Background technology
In Modern Textile Industry, the automatic detection replacing human eye to carry out fabric defects with the detection technique of advanced person can improve detection efficiency, reduces labour, reduce labour intensity and the further quality improving fabric.But in China, Fabric Detection major part has still been come by artificial vision, and in testing process, human eye vision exists deviation, and fidelity factor is lower and testing result unstable, and these are all inharmonious with large-scale industrial production.In textile manufacturing, if there are lines to break, if workman does not have Timeliness coverage, some substandard products cloth will be produced, cause the waste of material and the energy.If stop immediately producing after installing fabric flaw vision detection system after discovery flaw, the waste of material can be reduced.
The detection means of this field application at present mainly detects with Manual Visual Inspection and mechanical reciprocation formula equipment.Machine movement formula detects main uses a motor, and a slide rail, slide rail is fixed a sensor made with photoresistance, to move reciprocatingly detection at fabric face.Main operational principle utilizes photoresistance to pick up the difference of cloth cover intensity of light reflection to judge the quality of cloth cover, and when fabric is normal, fabric face intensity of light reflection is more or less the same, but when producing flaw photosensitive resistance detection to reflection strength have slight change.If cloth cover has irregular pattern or netted cloth cover, the cloth cover that transmittance is very high, the existing technology of very thick cloth cover just cannot be picked up, this equipment is only applicable to that those are very thin and have the fabric of certain density, because the signal pickup assembly that it adopts is not Real-time Collection, so do not have overall judgement to the cloth cover texture of complexity, it can only judge certain point, signal sensitivity dynamic range is also very little, so it cannot pick up the subtle change of fabric face.This cover system is due to the existence of motor in addition, and power consumption is higher to be also inevitable.Because the volume of weaving loom is very large, weave cloth breadth very wide, general breadth width is that 3-7 rice is wide, and braiding speed is also than comparatively fast.So such scheme there are the following problems:
(1) non real-time detection is so can not Timeliness coverage flaw, this is because the surface area of fabric is very large, causes flaw long excessive;
(2) known detection mode belongs to mechanical motion formula and detects, therefore poor reliability;
(3) suitable fabrics kind is few;
(4) power consumption is large;
(5) failure rate is high;
(6) due to employing is that collection signal is carried out in photoresistance, so insufficient sensitivity is high;
(7) owing to there being the mechanical part of large amount of complex to exist, so cause the higher accuracy requirement to machine parts of production cost also very high, not easily produce in batches;
(8) labour cost can be very high, and a worker management wanted by every platform weaving loom;
(9) flaw recall rate is low, because Manual Visual Inspection works long hours, there will be visual fatigue, finally causes deterioration in quality.
Therefore the textile exports amount of China declines year by year at present, its main cause is exactly that also there is a big difference because our textile is in quality with abroad, and labour cost is too high in addition is also the Main Bottleneck that export volume declines.Obvious above-mentioned traditional detection means is worthless, will be left behind by time, instead necessarily those high-tech detecting instrument equipment.
Summary of the invention
The present invention proposes a kind of textile machine fabric defect visual inspection system, to solve in prior art Defect Detection not in time, low, the high in cost of production defect of recall rate, the present invention is easy to use, flaw recall rate is high, and can in real time by the out also process in time of the Defect Detection on fabric, reduce labour intensity and the labour cost of workman, improve the product quality of fabric.
Technical scheme of the present invention is achieved in that
A kind of textile machine fabric defect visual inspection system, it comprises vision inspection distribution system, host processing systems, human-machine interaction handheld terminal, man-machine interface display device, machine vision light source system, warning lamp, long-distance monitorng device and weaving loom electric cabinet;
Described host processing systems comprises vision inspection distribution system signal processing module, man-machine interface communication signal processing module, handheld terminal communication signal processing module, fabric defects alerting signal output module and weaving loom reset signal processing module; And described host processing systems is examined distribution system, described human-machine interaction handheld terminal, described man-machine interface display device, described machine vision light source system, described warning lamp, described long-distance monitorng device and described weaving loom electric cabinet respectively and is electrically connected with described vision;
Described vision inspection distribution system and described machine vision light source system are all arranged on the top of described fabric, and described machine vision light source system and described vision are examined distribution system and be electrically connected, described machine vision light source system and described man-machine interface display device are electrically connected;
Described long-distance monitorng device is used for carrying out remote monitoring and management to the state of described fabric and the duty of described weaving loom;
Described host processing systems and described weaving loom are electrically connected.
Further, described vision inspection distribution system comprises host communication module, control signal module, fabric defects signal processing module, data cache module, Timing driver module, level switch module, analog-to-digital conversion module, image sensor module, analog signal processing module and camera lens modules; Described host communication module and described control signal module are electrically connected, described data cache module is electrically connected between described Timing driver module and described control signal module, described Timing driver module is electrically connected with described level switch module, described analog-to-digital conversion module respectively, described level switch module is electrically connected on described image sensor module, described image sensor module is electrically connected to described analog signal processing module, and described analog signal processing module and described analog-to-digital conversion module are electrically connected; Described camera lens modules is mechanically connected on described image sensor module.
Further, described machine vision light source system comprises camera lens modules, and described camera lens modules comprises multiple communication module.
Further, described communication module and described camera communication signal processing module are electrically connected.
Further, described long-distance monitorng device is computing machine.
Further, described man-machine interface display device is liquid crystal display or light-emitting diode display.
Further, described man-machine interface display device is provided with man-machine interface communication module, and described man-machine interface communication module and described man-machine interface communication signal processing module are electrically connected.
Further, weaving loom reseting input signal processing module and weaving loom alarm output signal module is provided with in described host processing systems, described weaving loom reseting input signal processing module and described weaving loom reset signal processing module are electrically connected, and described weaving loom alarm output signal module and described fabric defects alerting signal processing module are electrically connected.
Further, described textile machine fabric defect visual inspection system comprises adjustable angle support further, and described textile machine fabric defect visual inspection system passes through described adjustable angle support installing at described fabric outgoing position.
Textile machine fabric defect visual inspection system of the present invention exports position by the fabric being arranged on weaving loom, uninterruptedly all kinds of flaw and technological quality detection are carried out to fabric face, it can detect fabric defects point in real time, and send alarm signal, weaving loom is stopped to run, timely guiding workman processes current flaw, and can also effectively reduce labor strength and labor cost, calculate through practical application, labour cost can fall more than 4 times, each workman's ALARA Principle weaving loom during manual detection, after flaw identification equipment is installed, each workman's ALARA Principle 4-6 platform weaving loom, greatly reduce production cost, improve product quality, stop the loss caused because of product defect, increase substantially the competitive power of product.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the structured flowchart of textile machine fabric defect visual inspection system of the present invention;
Fig. 2 is the schematic diagram of textile machine fabric defect visual inspection system work of the present invention;
Fig. 3 is the schematic diagram of vision of the present invention inspection distribution system;
Fig. 4 is the schematic diagram of host processing systems of the present invention.
Label declaration
1 host computer system 2 human-machine interaction handheld terminal
3 man-machine interface display device 4 machine vision light source systems
5 long-distance monitorng device 6 weaving loom electric cabinets
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Flaw refers to the greasy dirt of fabric face, improper texture, and because silk thread cloth cover crack, the Density caused that rupture changes, hole, aberration, irregular projection and depression etc. all belong to flaw.
Referring to figs. 1 through Fig. 4, a kind of textile machine fabric defect visual inspection system (not shown), it comprises vision inspection distribution system (not shown), host processing systems 1, human-machine interaction handheld terminal 2, man-machine interface display device 3, machine vision light source system 4, warning lamp (not shown), long-distance monitorng device 5 and weaving loom electric cabinet 6; Described host processing systems 1 comprises vision inspection distribution system signal processing module (not shown), man-machine interface communication signal processing module, handheld terminal communication signal processing module, fabric defects alerting signal output module and weaving loom reset signal processing module; And described host processing systems 1 is examined distribution system, described human-machine interaction handheld terminal 2, described man-machine interface display device 3, described machine vision light source system 4, described warning lamp, described long-distance monitorng device 5 and described weaving loom electric cabinet 6 respectively and is electrically connected with described vision; Described vision inspection distribution system and described machine vision light source system 4 are all arranged on the top of described fabric, and described machine vision light source system 4 and described vision examines distribution system and be electrically connected, described machine vision light source system 4 and described man-machine interface display device 3 are electrically connected; Described long-distance monitorng device 5 is for carrying out remote monitoring and management to the state of described fabric and the duty of described weaving loom; Described host processing systems 1 is electrically connected with described weaving loom.
Described machine vision light source system is used for illumination and signals collecting, and it can be special light source, array light source, area array light source, a word light source, sphere shape light, square light source, LED light source.Electricity-saving lamp light source, halogen light source, monochromatic source, three primary light source, infrared light sources, ultraviolet light source or X-ray source, only need reach the function of illumination and signals collecting.
The setting of described warning lamp, described vision inspection distribution system by fabrics cloth cover information feed back to host processing systems time, by the identification of host processing systems, if when discovery information is flaw information, just fabric defects alerting signal output module can be passed through by this flaw information feed back to warning lamp, weaving loom is suspended, and warning lamp is bright and pipe, keeps in repair to remind workman.
Further, as shown in Figure 3, described vision inspection distribution system comprises host communication module, control signal module, fabric defects signal processing module, data cache module, Timing driver module, level switch module, analog-to-digital conversion module, image sensor module, analog signal processing module and camera lens modules; Described host communication module and described control signal module are electrically connected, described data cache module is electrically connected between described Timing driver module and described control signal module, described Timing driver module is electrically connected with described level switch module, described analog-to-digital conversion module respectively, described level switch module is electrically connected on described image sensor module, described image sensor module is electrically connected to described analog signal processing module, and described analog signal processing module and described analog-to-digital conversion module are electrically connected; Described camera lens modules is electrically connected on described image sensor module.
Further, as shown in Figure 4, described machine vision light source system comprises camera lens modules (not shown), and described camera lens modules comprises multiple communication module.Described communication module comprises the first communication module, second communication module, 3rd communication module, 4th communication module, 5th communication module, 6th communication module, 7th communication module and the 8th communication module, and these communication modules are all electrically connected in the camera communication signal processing module of described host processing systems by the mode of serial communication, certainly, user also can the communication module of other quantity of choice for use and other electric connection mode as required, only need realize the cloth surface information on fabric after lens focus, be incident upon on machine vision inspection distribution system.
Further, described communication module and described camera communication signal processing module are electrically connected.
Further, described long-distance monitorng device is computing machine.Described long-distance monitorng device is used for carrying out Distant supervision and control to the web state of weaving loom, carries out unified coordination and administration to the duty of whole workshop multiple stage weaving loom.
Further, described man-machine interface display device is liquid crystal display or light-emitting diode display.Described man-machine interface, for showing the relevant information such as flaw quantity, flaw kind, flaw location of weaving loom fabric face, improves man-machine communication's ability, the flaw problem of convenient operation workman fast processing fabric face.
Further, described man-machine interface display device is provided with man-machine interface communication module, and described man-machine interface communication module and described man-machine interface communication signal processing module are electrically connected.Described man-machine interface communication module is electrically connected in described man-machine interface communication signal processing module by the mode of serial communication, and certainly, user also can other electric connection mode of choice for use as required.
Further, weaving loom reseting input signal processing module and weaving loom alarm output signal module is provided with in described host processing systems, described weaving loom reseting input signal processing module and described weaving loom reset signal processing module are electrically connected, and described weaving loom alarm output signal module and described fabric defects alerting signal processing module are electrically connected.
Further, described textile machine fabric defect visual inspection system comprises adjustable angle support (not shown) further, and described textile machine fabric defect visual inspection system passes through described adjustable angle support installing at described fabric outgoing position.The setting of described adjustable angle support, the orientation of person easy to use to textile machine fabric defect visual inspection system and fabric regulates, and makes Defect Detection more accurate.
As shown in Figure 4, the SOPC system that described host processing systems application FPGA forms completes the function of camera communication signal processing module, handheld terminal communication signal processing module, weaving loom alarm output signal module and weaving loom reset signal processing module; And host processing systems completes the control to whole machine vision inspection distribution system, and in real time corresponding process is made to its judged result; By the real-time display device operation conditions of man-machine interface display device; Connection human-machine interaction handheld terminal completes the optimum configurations to equipment; Carry out interactive correspondence with weaving loom, judge whether the functions such as the operation carried out system reset and stop weaving loom.
Textile machine fabric defect visual inspection system of the present invention in use, as shown in Figure 2, user only need utilize adjustable angle support vision to be examined distribution system and be fixed on weaving loom fabric outgoing position, light source is fixed on directly over weaving loom fabric outgoing position, light is refracted to again standard camera camera lens module after being incident upon fabric face, after lens focus, be incident upon on vision inspection distribution system, this information comprises normal cloth surface information and all kinds of flaw information, image recognition technology is utilized to carry out feature extraction through machine vision inspection distribution system to live signal, after comparison, result is sent to host processing systems, the control to whole machine vision inspection distribution system is completed through host processing systems, and in real time corresponding final process is made to the result of its feedback.By the real-time display device operation conditions of LED display; Connection handheld terminal completes the optimum configurations to equipment.Carry out interactive correspondence with weaving loom, judge whether the functions such as the operation carried out system reset and stop weaving loom.Judged result each time can be uploaded to remote monitoring computing machine by host processing systems, realizes the centralized management to weaving loom fabric quality.Textile machine fabric defect visual inspection system of the present invention uninterruptedly carries out all kinds of flaw to fabric face and technological quality detects, it can detect fabric defects point in real time, and to be given the alarm signal by warning lamp, weaving loom is stopped to run, timely guiding workman processes current flaw, and can effectively reduce labor strength and labor cost, calculate through practical application, labour cost can fall more than 4 times, each workman's ALARA Principle weaving loom during manual detection, after flaw identification equipment is installed, each workman's ALARA Principle 4-6 platform weaving loom, greatly reduce production cost, improve product quality, stop the loss caused because of product defect, increase substantially the competitive power of product.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (8)
1. a textile machine fabric defect visual inspection system, it is characterized in that, comprise vision inspection distribution system, host processing systems, human-machine interaction handheld terminal, man-machine interface display device, machine vision light source system, warning lamp, long-distance monitorng device and weaving loom electric cabinet;
Described host processing systems comprises camera communication signal processing module, vision inspection distribution system signal processing module, man-machine interface communication signal processing module, handheld terminal communication signal processing module, fabric defects alerting signal output module and weaving loom reset signal processing module; And described host processing systems is examined distribution system, described human-machine interaction handheld terminal, described man-machine interface display device, described machine vision light source system, described warning lamp, described long-distance monitorng device and described weaving loom electric cabinet respectively and is electrically connected with described vision;
Described vision inspection distribution system and described machine vision light source system are all arranged on the top of described fabric, and described machine vision light source system and described vision are examined distribution system and be electrically connected, described machine vision light source system and described man-machine interface display device are electrically connected;
Described long-distance monitorng device is used for carrying out remote monitoring and management to the state of described fabric and the duty of described weaving loom;
Described host processing systems and described weaving loom are electrically connected;
Described vision inspection distribution system comprises host communication module, control signal module, fabric defects signal processing module, data cache module, Timing driver module, level switch module, analog-to-digital conversion module, image sensor module, analog signal processing module and camera lens modules, described host communication module and described control signal module are electrically connected, described data cache module is electrically connected between described Timing driver module and described control signal module, described Timing driver module respectively with described level switch module, described analog-to-digital conversion module is electrically connected, described level switch module is electrically connected on described image sensor module, described image sensor module is electrically connected to described analog signal processing module, described analog signal processing module and described analog-to-digital conversion module are electrically connected, described analog-to-digital conversion module and described data cache module are electrically connected, described camera lens modules is mechanically connected on described image sensor module.
2. textile machine fabric defect visual inspection system as claimed in claim 1, it is characterized in that, described machine vision light source system comprises camera lens modules, and described camera lens modules comprises multiple communication module.
3. textile machine fabric defect visual inspection system as claimed in claim 2, it is characterized in that, described communication module and described camera communication signal processing module are electrically connected.
4. textile machine fabric defect visual inspection system as claimed in claim 3, it is characterized in that, described long-distance monitorng device is computing machine.
5. the textile machine fabric defect visual inspection system according to any one of claim 1-4, is characterized in that, described man-machine interface display device is liquid crystal display or light-emitting diode display.
6. textile machine fabric defect visual inspection system as claimed in claim 5, it is characterized in that, described man-machine interface display device is provided with man-machine interface communication module, and described man-machine interface communication module and described man-machine interface communication signal processing module are electrically connected.
7. textile machine fabric defect visual inspection system as claimed in claim 6, it is characterized in that, weaving loom reseting input signal processing module and weaving loom alarm output signal module is provided with in described host processing systems, described weaving loom reseting input signal processing module and described weaving loom reset signal processing module are electrically connected, and described weaving loom alarm output signal module and described fabric defects alerting signal processing module are electrically connected.
8. textile machine fabric defect visual inspection system as claimed in claim 7, it is characterized in that, described textile machine fabric defect visual inspection system comprises adjustable angle support further, and described textile machine fabric defect visual inspection system passes through described adjustable angle support installing at described fabric outgoing position.
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