CN102962749A - Full-automatic grinding robot - Google Patents
Full-automatic grinding robot Download PDFInfo
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- CN102962749A CN102962749A CN2012104564856A CN201210456485A CN102962749A CN 102962749 A CN102962749 A CN 102962749A CN 2012104564856 A CN2012104564856 A CN 2012104564856A CN 201210456485 A CN201210456485 A CN 201210456485A CN 102962749 A CN102962749 A CN 102962749A
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- robot
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- 238000000034 method Methods 0.000 claims abstract description 11
- 230000008569 process Effects 0.000 claims abstract description 10
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 11
- 238000003754 machining Methods 0.000 claims description 7
- 238000004458 analytical method Methods 0.000 claims description 6
- 210000000078 claw Anatomy 0.000 claims description 6
- 230000002950 deficient Effects 0.000 claims description 6
- 230000003137 locomotive effect Effects 0.000 claims description 6
- 239000002699 waste material Substances 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 239000000155 melt Substances 0.000 claims description 3
- 238000012856 packing Methods 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 230000008676 import Effects 0.000 abstract description 6
- 230000004888 barrier function Effects 0.000 abstract description 4
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 238000005520 cutting process Methods 0.000 abstract description 2
- 239000000758 substrate Substances 0.000 abstract 3
- 238000005498 polishing Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005266 casting Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a full-automatic grinding robot, and relates to the field of the cutting processing technology, which comprises a high speed abrasive tool (1), a substrate (2), a high speed motor (3), a workpiece jack catch (4) and a robot arm (5), wherein the high speed abrasive tool (1) is arranged above the substrate (2); the high speed abrasive tool (1) is connected with the high speed motor (3); one side of the substrate (2) is connected with the robot arm (5); and the workpiece jack catch (4) is arranged above the front end of the robot arm (5). The full-automatic grinding robot breaks through the traditional processing technique, so the working efficiency is largely greatly increased and the energy consumption is reduced; and the invention is high in production efficiency is high, and saves labour force is saved; and high in technical content is high and rational in the price is rational by being comparing compared with the foreign import three-dimensional mechanical arm; and breaks foreign technical barrier is broken through; and is high in automation degree is high; can finish grinding process of a plurality of different products can be finished; and the full-automatic grinding robot can be applied at to any grinding processing fields.
Description
Technical field:
The present invention relates to the Machining Technology for Cutting field, be specifically related to a kind of full-automatic grinding robot.
Background technology:
At present, 1/3 market share in global foundry goods market is in China, and Chinese foundry industry output ranked first in the world in continuous 7 years, has become genuine foundry industry big country, yet because some technical problems can not get effective improvement always, has greatly restricted the development of industry.
In the prior art, the polishing operation of casting processing is all finished by operator's handwork usually, and labour intensity is large, and production efficiency is low, and the manual grinding precision is low, consume is serious, the amount of labour used is large, recruitment high in cost of production factor has also improved production cost greatly.Simultaneously, the general layout between the traditional-handwork grinding machine, unreasonable structure and the factor that can not in time, effectively reclaim scrap cause its internal contamination comparatively serious, and be comparatively unfavorable for operating personnel's health, also caused the waste of non-renewable material resources.Moreover also entail dangers to is to operating personnel's personal safety for manual polishing, and working environment is disliked slightly, the dangerous problem difficult, that cost of labor is high of advertising for workers of also having brought.Some enterprise adopts the import three-dimensional mechanical hand to substitute manually-operated.Yet the import three-dimensional mechanical hand is expensive, and can only finish the specific polishing operation of some cast member, mostly is nonstandard equipment for customizing, has caused the unification of its converted products.
Summary of the invention:
The purpose of this invention is to provide a kind of full-automatic grinding robot, it has broken through conventional machining process, significantly improved operating efficiency and reduced energy consumption, its production efficiency is high, labor savings, and production security is high, more external import three-dimensional mechanical hand is with high content of technology, reasonable price has broken through the foreign technology barrier, and its automaticity is high, can finish the grinding of multiple different product, can be applicable to any grinding field.
In order to solve the existing problem of background technology, the present invention is by the following technical solutions: it comprises high speed grinding tool 1, pedestal 2, high-speed electric expreess locomotive 3, workpiece claw 4 and robot arm 5, the top of pedestal 2 is provided with high speed grinding tool 1, high speed grinding tool 1 is connected with high-speed electric expreess locomotive 3, one side of pedestal 2 is connected with robot arm 5, and the front end top of robot arm 5 is provided with workpiece claw 4.
Operation principle of the present invention is: at first cast member is done the contour structures analysis, automatically compile and edit machining path, then robot arm 5 crawl cast members are pushed the grinding face of high speed grinding tool 1 to, three-dimensional rotates adjusts the cast member locus, the conversion grinding points, progressively be pushed into spue line and the burr of cast member in the grinding face, by repeatedly grinding of high speed grinding tool 2, after whole grinding program is finished, robot arm 5 is delivered to the check analysis district with cast member, by contact-type detecting device the cast member that processes is made the data acquisition process, verifying attachment compares the data that collect with the template data in the certified products storehouse, when this cast member is judged as certified products, robot arm 5 is directly put into the finished product box packing box with this workpiece, when cast member is judged as the undressed product that puts in place, automatically statistics is undressed to the site, establishment secondary operations path, by robot arm 5 cast member is pushed the processing district again and carry out secondary operations, when this cast member is judged as defective work, internal system analyzes the inferior point of defective work, the adjustment programme path, avoid next process to produce inferior point, simultaneously robot arm 5 is put into waste collection box with this cast member, carries out that secondary melts down or discarded the preparation.
The present invention has following beneficial effect: it has broken through conventional machining process, significantly improve operating efficiency and reduced energy consumption, its production efficiency is high, labor savings, production security is high, and more external import three-dimensional mechanical hand is with high content of technology, reasonable price, broken through the foreign technology barrier, and its automaticity is high, can finish the grinding of multiple different product, can be applicable to any grinding field.
Description of drawings:
Fig. 1 is structural representation of the present invention.
The specific embodiment:
With reference to Fig. 1, this specific embodiment is taked following technical scheme: it comprises high speed grinding tool 1, pedestal 2, high-speed electric expreess locomotive 3, workpiece claw 4 and robot arm 5, the top of pedestal 2 is provided with high speed grinding tool 1, high speed grinding tool 1 is connected with high-speed electric expreess locomotive 3, one side of pedestal 2 is connected with robot arm 5, and the front end top of robot arm 5 is provided with workpiece claw 4.
The operation principle of this specific embodiment is: at first cast member is done the contour structures analysis, automatically compile and edit machining path, then robot arm 5 crawl cast members are pushed the grinding face of high speed grinding tool 1 to, three-dimensional rotates adjusts the cast member locus, the conversion grinding points, progressively be pushed into spue line and the burr of cast member in the grinding face, by repeatedly grinding of high speed grinding tool 2, after whole grinding program is finished, robot arm 5 is delivered to the check analysis district with cast member, by contact-type detecting device the cast member that processes is made the data acquisition process, verifying attachment compares the data that collect with the template data in the certified products storehouse, when this cast member is judged as certified products, robot arm 5 is directly put into the finished product box packing box with this workpiece, when cast member is judged as the undressed product that puts in place, automatically statistics is undressed to the site, establishment secondary operations path, by robot arm 5 cast member is pushed the processing district again and carry out secondary operations, when this cast member is judged as defective work, internal system analyzes the inferior point of defective work, the adjustment programme path, avoid next process to produce inferior point, simultaneously robot arm 5 is put into waste collection box with this cast member, carries out that secondary melts down or discarded the preparation.
This specific embodiment has following beneficial effect: it has broken through conventional machining process, significantly improve operating efficiency and reduced energy consumption, its production efficiency is high, labor savings, production security is high, and more external import three-dimensional mechanical hand is with high content of technology, reasonable price, broken through the foreign technology barrier, and its automaticity is high, can finish the grinding of multiple different product, can be applicable to any grinding field.
Claims (2)
1. full-automatic grinding robot, it is characterized in that it comprises high speed grinding tool (1), pedestal (2), high-speed electric expreess locomotive (3), workpiece claw (4) and robot arm (5), the top of pedestal (2) is provided with high speed grinding tool (1), high speed grinding tool (1) is connected with high-speed electric expreess locomotive (3), one side of pedestal (2) is connected with robot arm (5), and the front end top of robot arm (5) is provided with workpiece claw (4).
2. a kind of full-automatic grinding according to claim 1 robot, it is characterized in that operation principle of the present invention is: at first cast member is done the contour structures analysis, automatically compile and edit machining path, then robot arm (5) crawl cast member is pushed the grinding face of high speed grinding tool (1) to, three-dimensional rotates adjusts the cast member locus, the conversion grinding points, progressively be pushed into spue line and the burr of cast member in the grinding face, by repeatedly grinding of high speed grinding tool (2), after whole grinding program is finished, robot arm (5) is delivered to the check analysis district with cast member, by contact-type detecting device the cast member that processes is made the data acquisition process, verifying attachment compares the data that collect with the template data in the certified products storehouse, when this cast member is judged as certified products, robot arm (5) is directly put into the finished product box packing box with this workpiece, when cast member is judged as the undressed product that puts in place, automatically statistics is undressed to the site, establishment secondary operations path, by robot arm (5) cast member is pushed the processing district again and carry out secondary operations, when this cast member is judged as defective work, internal system analyzes the inferior point of defective work, the adjustment programme path, avoid next process to produce inferior point, simultaneously robot arm (5) is put into waste collection box with this cast member, carries out that secondary melts down or discarded the preparation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210456485.6A CN102962749B (en) | 2012-11-14 | 2012-11-14 | A kind of full-automatic grinding robot |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210456485.6A CN102962749B (en) | 2012-11-14 | 2012-11-14 | A kind of full-automatic grinding robot |
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| Publication Number | Publication Date |
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| CN102962749A true CN102962749A (en) | 2013-03-13 |
| CN102962749B CN102962749B (en) | 2015-12-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210456485.6A Active CN102962749B (en) | 2012-11-14 | 2012-11-14 | A kind of full-automatic grinding robot |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103639867A (en) * | 2013-12-06 | 2014-03-19 | 苏州逸美德自动化科技有限公司 | Robot polisher |
| CN105773385A (en) * | 2016-04-29 | 2016-07-20 | 东莞帕姆蒂昊宇液态金属有限公司 | Chamfer highlight polishing method and device |
| CN110480073A (en) * | 2019-09-23 | 2019-11-22 | 泰安方力智能设备有限公司 | A kind of High-speed Wheel/Rail locomotive car body crossbeam end is disconnected to cut machine |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE20104030U1 (en) * | 2001-03-08 | 2001-06-21 | Gebrüder Saacke GmbH & Co KG, 75181 Pforzheim | Processing machine, in particular for grinding tools |
| CN101509766A (en) * | 2009-03-13 | 2009-08-19 | 无锡众望四维科技有限公司 | On-line detecting method for spring end plane angle by machine vision system |
| CN201579689U (en) * | 2009-11-06 | 2010-09-15 | 杨春丽 | Multifunctional universal automatic surface treatment device |
| CN102120307A (en) * | 2010-12-23 | 2011-07-13 | 中国科学院自动化研究所 | System and method for grinding industrial robot on basis of visual information |
| CN202377886U (en) * | 2011-12-16 | 2012-08-15 | 哈尔滨岛田大鹏工业有限公司 | Workpiece deburring device utilizing 6-axis robot |
-
2012
- 2012-11-14 CN CN201210456485.6A patent/CN102962749B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE20104030U1 (en) * | 2001-03-08 | 2001-06-21 | Gebrüder Saacke GmbH & Co KG, 75181 Pforzheim | Processing machine, in particular for grinding tools |
| CN101509766A (en) * | 2009-03-13 | 2009-08-19 | 无锡众望四维科技有限公司 | On-line detecting method for spring end plane angle by machine vision system |
| CN201579689U (en) * | 2009-11-06 | 2010-09-15 | 杨春丽 | Multifunctional universal automatic surface treatment device |
| CN102120307A (en) * | 2010-12-23 | 2011-07-13 | 中国科学院自动化研究所 | System and method for grinding industrial robot on basis of visual information |
| CN202377886U (en) * | 2011-12-16 | 2012-08-15 | 哈尔滨岛田大鹏工业有限公司 | Workpiece deburring device utilizing 6-axis robot |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103639867A (en) * | 2013-12-06 | 2014-03-19 | 苏州逸美德自动化科技有限公司 | Robot polisher |
| CN105773385A (en) * | 2016-04-29 | 2016-07-20 | 东莞帕姆蒂昊宇液态金属有限公司 | Chamfer highlight polishing method and device |
| CN105773385B (en) * | 2016-04-29 | 2019-04-23 | 东莞帕姆蒂昊宇液态金属有限公司 | Chamfering bloom polishing method and its device |
| CN110480073A (en) * | 2019-09-23 | 2019-11-22 | 泰安方力智能设备有限公司 | A kind of High-speed Wheel/Rail locomotive car body crossbeam end is disconnected to cut machine |
| CN110480073B (en) * | 2019-09-23 | 2023-11-28 | 翟泉来 | High-speed wheel rail locomotive body beam end cutting machine |
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| Publication number | Publication date |
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| CN102962749B (en) | 2015-12-02 |
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Denomination of invention: A fully automatic grinding robot Effective date of registration: 20220520 Granted publication date: 20151202 Pledgee: Zhongguancun Technology Leasing Co.,Ltd. Pledgor: TIANJIN ZHONGYIMING TECHNOLOGY Co.,Ltd. Registration number: Y2022980005991 |
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Application publication date: 20130313 Assignee: Zhongguancun Technology Leasing Co.,Ltd. Assignor: TIANJIN ZHONGYIMING TECHNOLOGY Co.,Ltd. Contract record no.: X2022980007354 Denomination of invention: A fully automatic grinding robot Granted publication date: 20151202 License type: Exclusive License Record date: 20220608 |
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Assignee: Zhongguancun Technology Leasing Co.,Ltd. Assignor: TIANJIN ZHONGYIMING TECHNOLOGY Co.,Ltd. Contract record no.: X2022980007354 Date of cancellation: 20240527 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20151202 Pledgee: Zhongguancun Technology Leasing Co.,Ltd. Pledgor: TIANJIN ZHONGYIMING TECHNOLOGY Co.,Ltd. Registration number: Y2022980005991 |