CN102943198A - Preparation method of double-size silicon carbide particle hybrid reinforced magnesium matrix composite material - Google Patents

Preparation method of double-size silicon carbide particle hybrid reinforced magnesium matrix composite material Download PDF

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CN102943198A
CN102943198A CN2012105160898A CN201210516089A CN102943198A CN 102943198 A CN102943198 A CN 102943198A CN 2012105160898 A CN2012105160898 A CN 2012105160898A CN 201210516089 A CN201210516089 A CN 201210516089A CN 102943198 A CN102943198 A CN 102943198A
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silicon
carbide particle
size silicon
magnesium
carbide
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CN102943198B (en
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王晓军
沈明杰
王乃舟
胡小石
吴昆�
郑明毅
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Harbin Institute of Technology
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Abstract

The invention discloses a preparation method of a double-size silicon carbide particle hybrid reinforced magnesium matrix composite material, and aims at solving the problem that in the prior art, the compatibility between the silicon carbide particles and the magnesium alloys is bad so that the silicon carbide particles are easy to aggregate. The preparation method comprises the steps of: (1) mixing to obtain double-size silicon carbide particles; and (2) placing the double-size silicon carbide particles in a semi-solid magnesium matrix and carrying out stirring, ultrasonic dispersion and die-casting to obtain the double-size silicon carbide particle hybrid reinforced magnesium matrix composite material. The preparation method has the advantages that (1) the problem that the silicon carbide particles are difficultly and evenly dispersed in the matrix is effectively solved so as to give full play to the particle reinforcement effect; and (2) the mechanical property is remarkably improved. The preparation method is mainly used for preparing the double-size silicon carbide particle hybrid reinforced magnesium matrix composite material.

Description

A kind of pair of size silicon-carbide particle mixing reinforced magnesium-base composite manufacture method
Technical field
The present invention relates to a kind of preparation method of SiC particles reinforced magnesium base composite material.
Background technology
Silicon carbide (SiC) is to be that raw material forms by the resistance furnace pyrotic smelting with quartz sand, refinery coke, wood chip.At present the industrial silicon carbide of China is divided into two kinds of black silicon carbide and green silicon carbides, is hexagonal, and proportion is 3.20 ~ 3.25, and microhardness is 2840 ~ 3320kg/mm 2Black silicon carbide contains that SiC is about 95%, and its toughness is higher than green silicon carbide, mostly is used for the low material of processing tensile strength.It is about more than 97% that green silicon carbide contains SiC approximately, and self-sharpening is good, mostly is used for processing rigid alloy, titanium alloy and opticglass, also is used for honing cylinder jacket and correct grinding speedy steel cutting-tool.Also have in addition cubic silicon carbide, it is the yellow-green colour crystal of producing with special process, is suitable for the superfinishing of bearing in order to the grinding tool of making, and can make 32 ~ 0.16 microns time processing of surface roughness Ra to Ra0.04 ~ 0.02 micron.Silicon carbide because stable chemical performance, thermal conductivity are high, thermal expansivity is little, wear resisting property good, except do abrasive material with, also have a lot of other purposes, for example: with special process silicon carbide powder is coated the inwall of turbine impeller or cylinder body, can improve its wear resistance and increase the service life 1~2 times; In order to the high grade refractory of making, resistance to thermal shock, volume is little, lightweight and intensity is high, good energy-conserving effect.Low grade silicon carbide (containing SiC about 85%) is fabulous reductor, can accelerate steel-making speed with it, and be convenient to control chemical ingredients, improves the quality of steel.In addition, silicon carbide also is used for making the electrical heating element globars in a large number.The hardness of silicon carbide is very large, has good heat conductivility, is a kind of semi-conductor, can be anti-oxidant during high temperature.
Yet, because the consistency of silicon-carbide particle and magnesium alloy is bad, and its nano level size is also very easily reunited so that produce powerful Van der Waals force between the nanometer silicon carbide particle, this all so that in the matrix material reinforced effects of nanometer silicon carbide particle can not bring into play completely.So how to make carbon nano-particle and micron particle in matrix metal, be dispersed into uniformly the key that mixes magnesium base composite material for the success preparation.
For silicon-carbide particle is disperseed in magnesium alloy uniformly, people attempt processing its distribution of change and microtexture in preparation technology and secondary deformation, but or can not solve well the problem that silicon-carbide particle is reunited.
Summary of the invention
The objective of the invention is to solve prior art and exist the consistency of silicon-carbide particle and magnesium alloy bad, the problem that causes silicon-carbide particle very easily to be reunited, and a kind of pair of size silicon-carbide particle mixing reinforced magnesium-base composite manufacture method is provided.
A kind of pair of size silicon-carbide particle mixing reinforced magnesium-base composite manufacture method, specifically finish according to the following steps: one, mix: at first the silicon-carbide particle with nanoscale silicon-carbide particle and micro-meter scale mixes, and obtains two size silicon-carbide particles; Two, stirring, ultrasonic wave are disperseed: at first under the mechanical stirring condition two size silicon-carbide particles are being put in the magnesium matrix of semi-solid state, continue to stir 4min ~ 6min after adding two size silicon-carbide particles, and intensification is heated to 700 ℃ ~ 720 ℃, obtain blend melt, then under ultrasonic wave is auxiliary, blend melt is carried out ultra-sonic dispersion, namely obtain two size silicon-carbide particle mixing reinforced magnesium based composites finally by die casting; The volume ratio of the silicon-carbide particle of the nanoscale silicon-carbide particle described in the step 1 and micro-meter scale is (5 ~ 30): 1; The magnesium matrix of the two size silicon-carbide particles described in the step 2 and semi-solid state volume ratio be 1:(2 ~ 10).
Advantage of the present invention: one, the present invention mixes the silicon-carbide particle of nanoscale silicon-carbide particle and micro-meter scale, obtain two size silicon-carbide particles, then utilizing Semi-solid Stirring to prepare matrix material in conjunction with the loose technology of excusing from death wavelength-division is dispersed in two size silicon-carbide particles in the magnesium alloy substrate (magnesium matrix of semi-solid state), can effectively solve silicon-carbide particle Uniform Dispersion hard problem in matrix, give full play to the particle reinforced effects; Two, two size silicon-carbide particle mixing reinforced magnesium based composites of the present invention's preparation are compared mechanical property with magnesium matrix significant increase.
Description of drawings
Fig. 1 is the mechanical property column diagram, and A represents the yield strength column diagram of AZ31 magnesium alloy among the figure, and B represents the ultimate tensile strength column diagram of AZ31 magnesium alloy among the figure, and C represents the unit elongation column diagram of AZ31 magnesium alloy, A among the figure among the figure 1The yield strength column diagram of two size silicon-carbide particle mixing reinforced magnesium based composites of expression test one preparation, B among the figure 1The ultimate tensile strength column diagram of two size silicon-carbide particle mixing reinforced magnesium based composites of expression test one preparation, C among the figure 1The unit elongation column diagram of two size silicon-carbide particle mixing reinforced magnesium based composites of expression test one preparation, A among the figure 2The yield strength column diagram of two size silicon-carbide particle mixing reinforced magnesium based composites of expression test two preparations, B among the figure 2The ultimate tensile strength column diagram of two size silicon-carbide particle mixing reinforced magnesium based composites of expression test two preparations, C among the figure 2The unit elongation column diagram of two size silicon-carbide particle mixing reinforced magnesium based composites of expression test two preparations, A among the figure 3The yield strength column diagram of two size silicon-carbide particle mixing reinforced magnesium based composites of expression test three preparations, B among the figure 3The ultimate tensile strength column diagram of two size silicon-carbide particle mixing reinforced magnesium based composites of expression test three preparations, C among the figure 3The unit elongation column diagram of two size silicon-carbide particle mixing reinforced magnesium based composites of expression test three preparations.
Specific embodiments
Embodiment one: present embodiment is a kind of pair of size silicon-carbide particle mixing reinforced magnesium-base composite manufacture method, specifically finish according to the following steps: one, mix: at first the silicon-carbide particle with nanoscale silicon-carbide particle and micro-meter scale mixes, and obtains two size silicon-carbide particles; Two, stirring, ultrasonic wave are disperseed: at first under the mechanical stirring condition two size silicon-carbide particles are being put in the magnesium matrix of semi-solid state, continue to stir 4min ~ 6min after adding two size silicon-carbide particles, and intensification is heated to 700 ℃ ~ 720 ℃, obtain blend melt, then under ultrasonic wave is auxiliary, blend melt is carried out ultra-sonic dispersion, namely obtain two size silicon-carbide particle mixing reinforced magnesium based composites finally by die casting; The volume ratio of the silicon-carbide particle of the nanoscale silicon-carbide particle described in the step 1 and micro-meter scale is (5 ~ 30): 1; The magnesium matrix of the two size silicon-carbide particles described in the step 2 and semi-solid state volume ratio be 1:(2 ~ 10).
Present embodiment mixes the silicon-carbide particle of nanoscale silicon-carbide particle and micro-meter scale; obtain two size silicon-carbide particles; then utilizing Semi-solid Stirring to prepare matrix material in conjunction with the loose technology of excusing from death wavelength-division is dispersed in two size silicon-carbide particles in the magnesium alloy substrate (magnesium matrix of semi-solid state); can effectively solve silicon-carbide particle Uniform Dispersion hard problem in matrix, give full play to the particle reinforced effects.
Two size silicon-carbide particle mixing reinforced magnesium based composites of present embodiment preparation are compared mechanical property with magnesium matrix have significant increase.
Embodiment two: present embodiment with the difference of embodiment one is: described in the step 1 to mix specific operation process as follows: the silicon-carbide particle with nanoscale silicon-carbide particle and micro-meter scale under the mechanical stirring condition mixes, stirring velocity is 1000r/min ~ 1400r/min, and the stirring velocity time is 5min ~ 15min.Other are identical with embodiment one.
Embodiment three: present embodiment and one of embodiment one or two difference are: the churned mechanically stirring velocity described in the step 2 is 1000r/min ~ 1400r/min.Other are identical with embodiment one or two.
Embodiment four: one of present embodiment and embodiment one to three difference is: the magnesium matrix of the semi-solid state described in the step 2 is to adopt following operation preparation: magnesium alloy is heated to 700 ℃ ~ 720 ℃ from room temperature, after melting fully take rate of cooling as 1 ℃/min ~ 3 ℃/min is cooled to 600 ℃ ~ 640 ℃, namely obtains the magnesium matrix of semi-solid state; Described magnesium alloy is AZ31 magnesium alloy and AZ31B magnesium alloy.Other are identical with embodiment one to three.
Embodiment five: one of present embodiment and embodiment one to four difference is: the ultra-sonic dispersion specific operation process described in the step 2 is as follows: be to carry out ultra-sonic dispersion 15min ~ 25min under 400W ~ 600W at ultrasonic power.Other are identical with embodiment one to four.
The described ultra-sonic dispersion of present embodiment is the direct type ultra-sonic dispersion, is about to the ultrasonication probe and gos deep into carrying out below the blend melt liquid level ultra-sonic dispersion.
Adopt following verification experimental verification effect of the present invention:
Test one: a kind of pair of size silicon-carbide particle mixing reinforced magnesium-base composite manufacture method, specifically finish according to the following steps: one, mix: at first the silicon-carbide particle with nanoscale silicon-carbide particle and micro-meter scale mixes, and obtains two size silicon-carbide particles; Two, stirring, ultrasonic wave are disperseed: at first under the mechanical stirring condition two size silicon-carbide particles are being put in the magnesium matrix of semi-solid state, continue to stir 5min after adding two size silicon-carbide particles, and intensification is heated to 720 ℃, obtain blend melt, then under ultrasonic wave is auxiliary, blend melt is carried out ultra-sonic dispersion, namely obtain two size silicon-carbide particle mixing reinforced magnesium based composites finally by die casting; The volume ratio of the silicon-carbide particle of the nanoscale silicon-carbide particle described in the step 1 and micro-meter scale is 14.5:0.5; The magnesium matrix of the two size silicon-carbide particles described in the step 2 and semi-solid state volume ratio be 1:4.
It is as follows to test the mixing specific operation process described in the step 1: the silicon-carbide particle with nanoscale silicon-carbide particle and micro-meter scale under the mechanical stirring condition mixes, and stirring velocity is 1200r/min, and the stirring velocity time is 10min.
Testing the churned mechanically stirring velocity described in the step 2 is 1200r/min.
The magnesium matrix of testing the semi-solid state described in the step 2 is to adopt following operation preparation: the AZ31 magnesium alloy is heated to 720 ℃ from room temperature, melts rear 2 ℃/min fully and be cooled to 620 ℃, namely obtain the magnesium matrix of semi-solid state.
It is as follows to test the ultra-sonic dispersion specific operation process described in the step 2: be to carry out ultra-sonic dispersion 20min under the 500W at ultrasonic power.
Test two: a kind of pair of size silicon-carbide particle mixing reinforced magnesium-base composite manufacture method, specifically finish according to the following steps: one, mix: at first the silicon-carbide particle with nanoscale silicon-carbide particle and micro-meter scale mixes, and obtains two size silicon-carbide particles; Two, stirring, ultrasonic wave are disperseed: at first under the mechanical stirring condition two size silicon-carbide particles are being put in the magnesium matrix of semi-solid state, continue to stir 5min after adding two size silicon-carbide particles, and intensification is heated to 720 ℃, obtain blend melt, then under ultrasonic wave is auxiliary, blend melt is carried out ultra-sonic dispersion, namely obtain two size silicon-carbide particle mixing reinforced magnesium based composites finally by die casting; The volume ratio of the silicon-carbide particle of the nanoscale silicon-carbide particle described in the step 1 and micro-meter scale is 14:1; The magnesium matrix of the two size silicon-carbide particles described in the step 2 and semi-solid state volume ratio be 1:4.
It is as follows to test the mixing specific operation process described in two step 1: the silicon-carbide particle with nanoscale silicon-carbide particle and micro-meter scale under the mechanical stirring condition mixes, and stirring velocity is 1200r/min, and the stirring velocity time is 10min.
Testing the churned mechanically stirring velocity described in two step 2 is 1200r/min.
The magnesium matrix of testing the semi-solid state described in two step 2 is to adopt following operation preparation: the AZ31 magnesium alloy is heated to 720 ℃ from room temperature, melts rear 2 ℃/min fully and be cooled to 620 ℃, namely obtain the magnesium matrix of semi-solid state.
It is as follows to test the ultra-sonic dispersion specific operation process described in two step 2: be to carry out ultra-sonic dispersion 20min under the 500W at ultrasonic power.
Test three: a kind of pair of size silicon-carbide particle mixing reinforced magnesium-base composite manufacture method, specifically finish according to the following steps: one, mix: at first the silicon-carbide particle with nanoscale silicon-carbide particle and micro-meter scale mixes, and obtains two size silicon-carbide particles; Two, stirring, ultrasonic wave are disperseed: at first under the mechanical stirring condition two size silicon-carbide particles are being put in the magnesium matrix of semi-solid state, continue to stir 5min after adding two size silicon-carbide particles, and intensification is heated to 720 ℃, obtain blend melt, then under ultrasonic wave is auxiliary, blend melt is carried out ultra-sonic dispersion, namely obtain two size silicon-carbide particle mixing reinforced magnesium based composites finally by die casting; The volume ratio of the silicon-carbide particle of the nanoscale silicon-carbide particle described in the step 1 and micro-meter scale is 13.5:1.5; The magnesium matrix of the two size silicon-carbide particles described in the step 2 and semi-solid state volume ratio be 1:4.
It is as follows to test the mixing specific operation process described in three step 1: the silicon-carbide particle with nanoscale silicon-carbide particle and micro-meter scale under the mechanical stirring condition mixes, and stirring velocity is 1200r/min, and the stirring velocity time is 10min.
Testing the churned mechanically stirring velocity described in three step 2 is 1200r/min.
The magnesium matrix of testing the semi-solid state described in three step 2 is to adopt following operation preparation: the AZ31 magnesium alloy is heated to 720 ℃ from room temperature, melts rear 2 ℃/min fully and be cooled to 620 ℃, namely obtain the magnesium matrix of semi-solid state.
It is as follows to test the ultra-sonic dispersion specific operation process described in three step 2: be to carry out ultra-sonic dispersion 20min under the 500W at ultrasonic power.
Detect AZ31 magnesium alloy and test one to the mechanical property of two size silicon-carbide particle mixing reinforced magnesium based composites of test three preparations; detected result as shown in Figure 1; Fig. 1 is the mechanical property column diagram; A represents the yield strength column diagram of AZ31 magnesium alloy among the figure; B represents the ultimate tensile strength column diagram of AZ31 magnesium alloy among the figure; C represents the unit elongation column diagram of AZ31 magnesium alloy, A among the figure among the figure 1The yield strength column diagram of two size silicon-carbide particle mixing reinforced magnesium based composites of expression test one preparation, B among the figure 1The ultimate tensile strength column diagram of two size silicon-carbide particle mixing reinforced magnesium based composites of expression test one preparation, C among the figure 1The unit elongation column diagram of two size silicon-carbide particle mixing reinforced magnesium based composites of expression test one preparation, A among the figure 2The yield strength column diagram of two size silicon-carbide particle mixing reinforced magnesium based composites of expression test two preparations, B among the figure 2The ultimate tensile strength column diagram of two size silicon-carbide particle mixing reinforced magnesium based composites of expression test two preparations, C among the figure 2The unit elongation column diagram of two size silicon-carbide particle mixing reinforced magnesium based composites of expression test two preparations, A among the figure 3The yield strength column diagram of two size silicon-carbide particle mixing reinforced magnesium based composites of expression test three preparations, B among the figure 3The ultimate tensile strength column diagram of two size silicon-carbide particle mixing reinforced magnesium based composites of expression test three preparations, C among the figure 3The unit elongation column diagram of two size silicon-carbide particle mixing reinforced magnesium based composites of expression test three preparations; test as seen in Figure 1 a mechanical property to two size silicon-carbide particle mixing reinforced magnesium based composites of testing three preparations and than the AZ31 magnesium alloy significantly enhancing is arranged; yet unit elongation reduces, and it is best as can be seen from Figure 1 to test the mechanical property of two size silicon-carbide particle mixing reinforced magnesium based composites of two preparations.

Claims (5)

1. two size silicon-carbide particle mixing reinforced magnesium-base composite manufacture method, it is characterized in that a kind of pair of size silicon-carbide particle mixing reinforced magnesium-base composite manufacture method finish according to the following steps: one, mix: at first the silicon-carbide particle with nanoscale silicon-carbide particle and micro-meter scale mixes, and obtains two size silicon-carbide particles; Two, stirring, ultrasonic wave are disperseed: at first under the mechanical stirring condition two size silicon-carbide particles are being put in the magnesium matrix of semi-solid state, continue to stir 4min ~ 6min after adding two size silicon-carbide particles, and intensification is heated to 700 ℃ ~ 720 ℃, obtain blend melt, then under ultrasonic wave is auxiliary, blend melt is carried out ultra-sonic dispersion, namely obtain two size silicon-carbide particle mixing reinforced magnesium based composites finally by die casting; The volume ratio of the silicon-carbide particle of the nanoscale silicon-carbide particle described in the step 1 and micro-meter scale is (5 ~ 30): 1; The magnesium matrix of the two size silicon-carbide particles described in the step 2 and semi-solid state volume ratio be 1:(2 ~ 10).
2. a kind of pair of size silicon-carbide particle mixing reinforced magnesium-base composite manufacture method according to claim 1; it is characterized in that the mixing specific operation process described in the step 1 is as follows: the silicon-carbide particle with nanoscale silicon-carbide particle and micro-meter scale under the mechanical stirring condition mixes; stirring velocity is 1000r/min ~ 1400r/min, and the stirring velocity time is 5min ~ 15min.
3. a kind of pair of size silicon-carbide particle mixing reinforced magnesium-base composite manufacture method according to claim 1 is characterized in that the churned mechanically stirring velocity described in the step 2 is 1000r/min ~ 1400r/min.
4. a kind of pair of size silicon-carbide particle mixing reinforced magnesium-base composite manufacture method according to claim 1, the magnesium matrix that it is characterized in that the semi-solid state described in the step 2 is to adopt following operation preparation: magnesium alloy is heated to 700 ℃ ~ 720 ℃ from room temperature, after melting fully take rate of cooling as 1 ℃/min ~ 3 ℃/min is cooled to 600 ℃ ~ 640 ℃, namely obtains the magnesium matrix of semi-solid state; Described magnesium alloy is AZ31 magnesium alloy and AZ31B magnesium alloy.
5. according to claim 1,2,3 or 4 described a kind of pair of size silicon-carbide particle mixing reinforced magnesium-base composite manufacture methods, it is characterized in that the ultra-sonic dispersion specific operation process described in the step 2 is as follows: be to carry out ultra-sonic dispersion 15min ~ 25min under 400W ~ 600W at ultrasonic power.
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CN103820670A (en) * 2014-03-04 2014-05-28 哈尔滨工业大学 Method for preparing enhanced Mg-based composite material by using graphite particles
WO2014205608A1 (en) * 2013-06-26 2014-12-31 苏州天兼金属新材料有限公司 Method for manufacturing nanoscale silicon carbide magnesium alloy material
CN104805318A (en) * 2015-04-15 2015-07-29 哈尔滨工业大学 Preparation method of spherical TC4 particle reinforced AZ91 magnesium matrix composite
CN105063446A (en) * 2015-08-12 2015-11-18 中国兵器工业第五九研究所 Preparing method of particle reinforcement magnesium-based composite
CN111020271A (en) * 2019-12-28 2020-04-17 陕西科技大学 Nano SiC particle reinforced magnesium-based composite board and preparation method thereof

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CN102296196A (en) * 2011-09-26 2011-12-28 江苏大学 Cross-scale in-situ particle reinforced aluminum matrix composite material and preparation method thereof

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014205608A1 (en) * 2013-06-26 2014-12-31 苏州天兼金属新材料有限公司 Method for manufacturing nanoscale silicon carbide magnesium alloy material
CN103820670A (en) * 2014-03-04 2014-05-28 哈尔滨工业大学 Method for preparing enhanced Mg-based composite material by using graphite particles
CN103820670B (en) * 2014-03-04 2016-05-25 哈尔滨工业大学 A kind of preparation method of graphite granule reinforced magnesium base composite material
CN104805318A (en) * 2015-04-15 2015-07-29 哈尔滨工业大学 Preparation method of spherical TC4 particle reinforced AZ91 magnesium matrix composite
CN105063446A (en) * 2015-08-12 2015-11-18 中国兵器工业第五九研究所 Preparing method of particle reinforcement magnesium-based composite
CN105063446B (en) * 2015-08-12 2017-09-19 中国兵器工业第五九研究所 A kind of particle reinforced magnesium base compound material preparation method
CN111020271A (en) * 2019-12-28 2020-04-17 陕西科技大学 Nano SiC particle reinforced magnesium-based composite board and preparation method thereof

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