Summary of the invention
The first goal of the invention of the present invention is to overcome deficiency and the defective that current techniques exists, and solves the shortcoming that the polyetherimide frictional coefficient is large, wearing and tearing are high, and the high abrasion polyetherimide composite material that a kind of frictional coefficient is low, wearing and tearing are little is provided
The second goal of the invention of the present invention is to provide the preparation method of the high abrasion polyetherimide composite material that a kind of frictional coefficient is low, wearing and tearing are little.
For realizing the present invention's the first goal of the invention, the present invention adopts following technical scheme: a kind of high abrasion polyetherimide composite material is made of by mass percentage following material:
Polyetherimide: 80~99%;
Tetrafluoroethylene: 0.5~20%;
Lubricant 0.5~2.5%.
The present invention is preferred, and described polyetherimide is to be got in 200-300 ℃ of polycondensation in dimethylacetamide solvent by bisphenol A-type dianhydride, mphenylenediamine and telogen, and its density is 1.27 ± 0.02g/cm
3, second-order transition temperature is 210-220 ℃; Preferred this polyetherimide can provide the higher resistance toheat of matrix material and physical and mechanical properties.
The present invention is preferred, and described telogen is phthalic anhydride or aniline, and described conditioning agent can effectively be controlled the molecular weight and molecualr weight distribution of polyetherimide.
The present invention is preferred, and described tetrafluoroethylene is Powdered, and relative molecular mass is 500-800 ten thousand, degree of crystallinity 92-95%, and melt temperature 320-340 ℃, preferred tetrafluoroethylene can provide the higher wear resisting property of polyetherimide composite material and processing characteristics.
The present invention is preferred, and described lubricant is one or both in pentaerythritol stearate, the silicone powder.
The present invention is preferred, and described lubricant is decomposition temperature greater than 375 ℃ silicone powder.
For realizing the present invention's the second goal of the invention, the following technical scheme of the bright employing of way: a kind of preparation method of high abrasion polyetherimide composite material may further comprise the steps:
(1) polyetherimide is positioned in 150-180 ℃ the vacuum drying oven dry 4-6 hour, then according to a certain ratio accurately weighing polyetherimide, tetrafluoroethylene, lubricant join and stir 5~20 minutes in the homogenizer;
The above-mentioned material that (2) will stir joins in the hopper of parallel double-screw extruder, setting each from the hopper to the die head of forcing machine section temperature is respectively: 260~290 ℃, 310~320 ℃, 330~350 ℃, 330~350 ℃, 330~350 ℃, 340~360 ℃, the screw speed of main frame is 250~330r/min, and the rotating speed of hopper feed screw rod is 24~35r/min, and then the material blended melting is extruded a bar;
(3) carry by the steel transport tape through extruding dies grain bar out above-mentioned, be provided with 3-6 fan above transport tape the grain bar is cooled off, the bar after air-dry enters dicing machine and carries out pelletizing.
Beneficial effect of the present invention:
(1) tetrafluoroethylene is the minimum a kind of plastics of frictional coefficient in the plastics, and has high temperature resistant, a corrosion-resistant and excellent electric property, adopt tetrafluoroethylene to improve the frictional behaviour of polyetherimide, can greatly reduce on the one hand the frictional coefficient of matrix material, the amount of reducing wear, and can not affect other physical and mechanical properties of matrix material; On the other hand, compare the friction materialss such as graphite, molybdenumdisulphide, tetrafluoroethylene can be dyed other color easily originally as white;
(2) polyetherimide composite material of the present invention adopts conveying belt to carry when extruding pelletization, first the grain bar is passed through the tank water-cooled with traditional, and then air-dry tractive manner is compared, the method can effectively reduce the water ratio of matrix material, thereby reduce the oven dry cost of material before injection molding, improve over-all properties and the job efficiency of material;
(3) composite material preparation process of the present invention is simple, cost is lower, can process at the twin screw extruder of routine, prepared high abrasion polyetherimide composite material has high lubricated, low characteristic of wearing and tearing, the comprehensive physical mechanical property is excellent, can be applied to as a kind of solid self-lubricant material the fields such as Aeronautics and Astronautics, machinery, chemical industry.
Embodiment
A kind of high abrasion polyetherimide composite material disclosed by the invention and preparation method thereof, by mass percentage cubage comprises: polyetherimide 80~99%, tetrafluoroethylene 0.5~20%, lubricant 0.5~2.5%.Wherein, tetrafluoroethylene can effectively reduce the frictional coefficient of polyetherimide as lubricant, improve its polishing machine, on the other hand, tetrafluoroethylene can not cause on the color of matrix material too large impact as a kind of white powder, can dye easily other color; The adding of lubricant will effectively improve material in the course of processing with the friction of machinery equipment, reduce energy consumption, and the flowability and the release property that improve matrix material.
In following examples, used polyetherimide is the Ultem 1000-1000 of Saudi Arabia radical innovations company, and used tetrafluoroethylene is the M-33 of Daikin company, and lubricant is the silicone powder ST-LS100 that the star shellfish reaches (Beijing) chemical materials company limited.
Embodiment 1
Carry out proportioning by following mass percent composition: polyetherimide 98.5%, tetrafluoroethylene 1%, lubricant 0.5%.
At first polyetherimide is positioned in 150 ℃ the vacuum drying oven dry 4 hours, then with polyetherimide, tetrafluoroethylene, the lubricant of accurate weighing, joins in the homogenizer and stirred 5 minutes.
The above-mentioned material that stirs is joined in the hopper of parallel double-screw extruder, set each from the hopper to the die head of forcing machine section temperature and be respectively (totally six districts): 260 ℃, 310 ℃, 330 ℃, 350 ℃, 350 ℃, 340 ℃, the screw speed of main frame is 280r/min, and the rotating speed of hopper feed screw rod is 26r/min, and then the material blended melting is extruded;
Above-mentionedly be transported to dicing machine by the steel transport tape and carry out pelletizing through an extruding dies grain bar out, can obtain length is the high abrasion polyetherimide composite material of 3~5mm.
Embodiment 2
Carry out proportioning by following mass percent composition: polyetherimide 96.5%, tetrafluoroethylene 3%, lubricant 0.5%.
At first polyetherimide is positioned in 170 ℃ the vacuum drying oven dry 4 hours, then with polyetherimide, tetrafluoroethylene, the lubricant of accurate weighing, joins in the homogenizer and stirred 8 minutes;
The above-mentioned material that stirs is joined in the hopper of parallel double-screw extruder, set each from the hopper to the die head of forcing machine section temperature and be respectively (totally six districts): 270 ℃, 310 ℃, 330 ℃, 340 ℃, 340 ℃, 360 ℃, the screw speed of main frame is 280r/min, and the rotating speed of hopper feed screw rod is 29r/min, and then the material blended melting is extruded;
Above-mentionedly be transported to dicing machine by the steel transport tape and carry out pelletizing through an extruding dies grain bar out, can obtain length is the high abrasion polyetherimide composite material of 3~5mm.
Embodiment 3
Carry out proportioning by following mass percent composition: polyetherimide 94.2%, tetrafluoroethylene 5%, lubricant 0.8%.
At first polyetherimide is positioned in 180 ℃ the vacuum drying oven dry 4 hours, then with polyetherimide, tetrafluoroethylene, the lubricant of accurate weighing, joins in the homogenizer and stirred 5 minutes;
The above-mentioned material that stirs is joined in the hopper of parallel double-screw extruder, set each from the hopper to the die head of forcing machine section temperature and be respectively (totally six districts): 290 ℃, 320 ℃, 350 ℃, 350 ℃, 350 ℃, 360 ℃, the screw speed of main frame is 330r/min, and the rotating speed of hopper feed screw rod is 35r/min, and then the material blended melting is extruded;
Above-mentionedly be transported to dicing machine by the steel transport tape and carry out pelletizing through an extruding dies grain bar out, can obtain length is the high abrasion polyetherimide composite material of 3~5mm.
Embodiment 4
Carry out proportioning by following mass percent composition: polyetherimide 98.2%, tetrafluoroethylene 1%, lubricant 0.8%.
At first polyetherimide is positioned in 160 ℃ the vacuum drying oven dry 6 hours, then with polyetherimide, tetrafluoroethylene, the lubricant of accurate weighing, joins in the homogenizer and stirred 10 minutes;
The above-mentioned material that stirs is joined in the hopper of parallel double-screw extruder, set each from the hopper to the die head of forcing machine section temperature and be respectively (totally six districts): 280 ℃, 320 ℃, 340 ℃, 350 ℃, 350 ℃, 360 ℃, the screw speed of main frame is 310r/min, and the rotating speed of hopper feed screw rod is 30r/min, and then the material blended melting is extruded;
Above-mentionedly be transported to dicing machine by the steel transport tape and carry out pelletizing through an extruding dies grain bar out, can obtain length is the high abrasion polyetherimide composite material of 3~5mm.
Embodiment 5
Carry out proportioning by following mass percent composition: polyetherimide 79%, tetrafluoroethylene 20%, lubricant 1%.
At first polyetherimide is positioned in 180 ℃ the vacuum drying oven dry 4 hours, then with polyetherimide, tetrafluoroethylene, the lubricant of accurate weighing, joins in the homogenizer and stirred 15 minutes;
The above-mentioned material that stirs is joined in the hopper of parallel double-screw extruder, set each from the hopper to the die head of forcing machine section temperature and be respectively (totally six districts): 260 ℃, 310 ℃, 330 ℃, 350 ℃, 350 ℃, 360 ℃, the screw speed of main frame is 300r/min, and the rotating speed of hopper feed screw rod is 29r/min, and then the material blended melting is extruded;
Above-mentionedly be transported to dicing machine by the steel transport tape and carry out pelletizing through an extruding dies grain bar out, can obtain length is the high abrasion polyetherimide composite material of 3~5mm.
Comparative Examples 1
Carry out proportioning by following mass percent composition: polyetherimide 99.5%, lubricant 0.5%.
At first polyetherimide is positioned in 150 ℃ the vacuum drying oven dry 4 hours, then with polyetherimide, the lubricant of accurate weighing, joins in the homogenizer and stirred 5 minutes.
The above-mentioned material that stirs is joined in the hopper of parallel double-screw extruder, set each from the hopper to the die head of forcing machine section temperature and be respectively (totally six districts): 260 ℃, 310 ℃, 330 ℃, 350 ℃, 350 ℃, 340 ℃, the screw speed of main frame is 280r/min, and the rotating speed of hopper feed screw rod is 26r/min, and then the material blended melting is extruded;
Above-mentionedly be transported to dicing machine by the steel transport tape and carry out pelletizing through an extruding dies grain bar out, can obtain the polyetherimide composite material that length is 3~5mm.
The physical and mechanical property of resulting materials and wear resisting property are as shown in the table in above-described embodiment: