Summary of the invention
In view of this, the invention provides a kind of production equipment control method, to realize the automatic control to the correct production process of production equipment, to guarantee the quality of product complete machine.
A kind of production equipment control method comprises:
Receive and identify the request that industrial computer sends, described request is to generate after described industrial computer receives authorization information, and carry described authorization information, contain operation numbering and the product identification code corresponding with barcode scanner in the described authorization information, described product identification code is that barcode scanner scanning product bar code obtains;
Store described authorization information to the first storage space;
When the operation of determining a upper storage is numbered last operation numbering corresponding with described product identification code, before being positioned at described operation numbering, and the technological parameter corresponding with described product identification code of a upper storage is when numbering corresponding technological parameter with described product identification code and described last operation, perhaps when described operation is numbered described product and scans first required the first operation numbering, then according to described operation numbering and product identification code is obtained with described operation is numbered and product identification code is corresponding technological parameter;
Send described technological parameter to described industrial computer, described industrial computer receives described technological parameter, generates and sends the extremely corresponding production equipment of the execution instruction that carries described technological parameter, controls described production equipment and carries out the action corresponding with described technological parameter;
When receiving described industrial computer when described production equipment executes the END instruction that corresponding action sends afterwards, storage and technological parameter to the second storage space that described operation is numbered and product identification code is corresponding.
Preferably, described production equipment control method also comprises:
When the operation numbering of determining a upper storage during for corresponding with described product identification code, last operation numbering before being positioned at described operation numbering, then generate the first alarm command and report to the police.
Preferably, described production equipment control method also comprises:
When the operation of determining a upper storage is numbered last operation numbering corresponding with described product identification code, before being positioned at described operation numbering, and the technological parameter corresponding with described product identification code of a upper storage is not when numbering corresponding technological parameter with described product identification code and described last operation, then generates the second alarm command and warning.
Preferably, described production equipment control method also comprises:
When described product identification code is different from the product identification code of a upper storage, in described the first storage space, obtain described operation numbering;
When the technological parameter of determining a upper storage be the technological parameter corresponding with the product identification code of a upper storage and described operation numbering, then generate the also warning of the 3rd alarm command.
Preferably, described storage technological parameter to the second storage space corresponding with described operation numbering and product identification code comprises:
The second extremely corresponding with described product identification code sub-storage space of technological parameter that storage is corresponding with described operation numbering and product identification code, described the second storage subspace forms described the second storage space.
Preferably, describedly comprise according to described operation numbering and product identification code is obtained with described operation is numbered and product identification code is corresponding technological parameter:
According to described operation numbering and product identification code, the index technological parameter corresponding with described operation numbering and product identification code in pre-stored manufacturing table.
A kind of production equipment Control Server comprises:
Receive and identify the receiving element of the request of industrial computer transmission, described request is to generate after described industrial computer receives authorization information, and carry described authorization information, contain operation numbering and the product identification code corresponding with barcode scanner in the described authorization information, described product identification code is that barcode scanner scanning product bar code obtains;
The first storage unit that links to each other, stores described authorization information to the first storage space with described receiving element;
The acquiring unit that links to each other with described the first storage unit, when the operation of determining a upper storage is numbered corresponding with described product identification code, be positioned at described operation numbering last operation numbering before, and the technological parameter corresponding with described product identification code of a upper storage is when numbering corresponding technological parameter with described product identification code and described last operation, perhaps when described operation is numbered described product and scans first required the first operation numbering, then described acquiring unit is according to described operation numbering and product identification code is obtained with described operation is numbered and product identification code is corresponding technological parameter;
Link to each other, send described technological parameter to the transmitting element of described industrial computer with described acquiring unit, described industrial computer receives described technological parameter, generate and send the extremely corresponding production equipment of the execution instruction that carries described technological parameter, control described production equipment and carry out the action corresponding with described technological parameter;
The second storage unit that links to each other with described transmitting element, when receiving described industrial computer when described production equipment executes the END instruction that corresponding action sends afterwards, technological parameter to the second storage space that described the second cell stores and described operation numbering and product identification code are corresponding.
Preferably, described production equipment Control Server also comprises:
The first alarm unit that links to each other with described the first storage unit, when the operation numbering of determining a upper storage during for corresponding with described product identification code, last operation numbering before being positioned at described operation numbering, then described the first alarm unit generates the first alarm command and reports to the police.
Preferably, described production equipment Control Server also comprises:
The second alarm unit that links to each other with the second storage unit with described the first storage unit, when the operation of determining a upper storage is numbered last operation numbering corresponding with described product identification code, before being positioned at described operation numbering, and the technological parameter corresponding with described product identification code of a upper storage is not when numbering corresponding technological parameter with described product identification code and described last operation, and then described the second alarm unit generates the second alarm command and reports to the police.
Preferably, described production equipment Control Server also comprises:
Link to each other, in described the first storage space, obtain the subelement that obtains of described operation numbering with described the first storage unit;
Obtain the 3rd alarm unit that subelement links to each other with described the second storage unit with described, when the technological parameter of determining a upper storage be the technological parameter corresponding with the product identification code of a upper storage and described operation numbering, then described the 3rd alarm unit generated the also warning of the 3rd alarm command.
Preferably, described the second storage unit comprises:
The second memory module that links to each other with described transmitting element, when receiving described industrial computer when described production equipment executes the END instruction that corresponding action sends afterwards, the second extremely corresponding with described product identification code sub-storage space of technological parameter that described the second memory module storage is corresponding with described operation numbering and product identification code.
Preferably, described acquiring unit comprises:
According to described operation numbering and product identification code, the index module of the technological parameter that index is corresponding with described operation numbering and product identification code in pre-stored manufacturing table.
A kind of production equipment control system comprises: barcode scanner, industrial computer and server;
Described barcode scanner scanning product bar code obtains product identification code, transmits and contains the operation numbering corresponding with described barcode scanner and the authorization information of described product identification code;
Described industrial computer links to each other, receives described authorization information and send request with described barcode scanner, generate the request that carries described authorization information after receiving described authorization information, generate and send the extremely corresponding production equipment of the execution instruction that carries described technological parameter after the receiving process parameter, control described production equipment and carry out the action corresponding with described technological parameter;
Described server links to each other with described industrial computer, receive and identify described request, store described authorization information to the first storage space, when the operation of determining a upper storage is numbered corresponding with described product identification code, be positioned at described operation numbering last operation numbering before, and the technological parameter corresponding with described product identification code of a upper storage is when numbering corresponding technological parameter with described product identification code and described last operation, perhaps when described operation is numbered described product and scans first required the first operation numbering, then obtain the technological parameter corresponding with described operation numbering and product identification code according to described operation numbering and product identification code, send described technological parameter to described industrial computer, when receiving described industrial computer when described production equipment executes the END instruction that corresponding action sends afterwards, storage and technological parameter to the second storage space that described operation is numbered and product identification code is corresponding.
Can find out from above-mentioned technical scheme, the invention discloses a kind of production equipment control method, at first receive and identify the request that industrial computer sends in the method, described request is to generate after described industrial computer receives authorization information, and carry described authorization information, contain operation numbering and the product identification code corresponding with barcode scanner in the described authorization information, described authorization information is stored to the first storage space.Secondly, when the operation of determining a upper storage is numbered last operation numbering corresponding with described product identification code, before being positioned at described operation numbering, and the technological parameter corresponding with described product identification code of a upper storage is when numbering corresponding technological parameter with described product identification code and described last operation, perhaps when described operation is numbered described product and scans first required the first operation numbering, then according to described operation numbering and product identification code is obtained with described operation is numbered and product identification code is corresponding technological parameter.At last, send described technological parameter to described industrial computer, described industrial computer receives described technological parameter, generate and send the extremely corresponding production equipment of the execution instruction that carries described technological parameter, control described production equipment and carry out the action corresponding with described technological parameter, when receiving described industrial computer when described production equipment executes the END instruction that corresponding action sends afterwards, storage and technological parameter to the second storage space that described operation is numbered and product identification code is corresponding.Find out thus, if send the technological parameter corresponding with described operation numbering and product identification code, the operation that just must determine first a upper storage is numbered corresponding with described product identification code, be positioned at described operation numbering last operation numbering before, and the technological parameter corresponding with described product identification code of a upper storage is to number corresponding technological parameter with described product identification code and described last operation, determine that perhaps described operation is numbered described product and scans first required the first operation numbering, the equipment that has guaranteed the production product is to operate according to the operation numbering of predesignating, and so just can not leak operation, multiple operation even put upside down operation.Obtain the technological parameter corresponding with described operation numbering and product identification code according to described operation numbering and product identification code, send described technological parameter to described industrial computer, described industrial computer generates and sends the extremely corresponding production equipment of the execution instruction that carries described technological parameter, control described production equipment and carry out the action corresponding with described technological parameter, guaranteed that production equipment is to operate according to correct action request.Therefore, avoid the mistake of putting upside down, omitting and moving because of operation on the impact that production quality control causes, improved the reliability of operation.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the invention, the technical scheme in the embodiment of the invention is clearly and completely described, obviously, described embodiment only is the present invention's part embodiment, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills belong to the scope of protection of the invention not making the every other embodiment that obtains under the creative work prerequisite.
The embodiment of the invention discloses a kind of production equipment control method, to realize the automatic control to the correct production process of production equipment, to guarantee the quality of product complete machine.
A kind of production equipment control method as shown in Figure 1, comprises the steps:
S101, receive and identify the request that industrial computer sends;
Wherein, described request is to generate after industrial computer receives authorization information, and carries authorization information, contains operation numbering and the product identification code corresponding with barcode scanner in the authorization information, and product identification code is that barcode scanner scanning product bar code obtains.
S102, storage authentication information to the first storage space.
S103, when satisfying when pre-conditioned, according to operation numbering and product identification code is obtained with operation is numbered and product identification code is corresponding technological parameter;
Pre-conditionedly be: the operation of determining a upper storage be numbered corresponding with product identification code, be positioned at the last operation numbering before the described operation numbering, and the technological parameter corresponding with product identification code of a upper storage is when numbering corresponding technological parameter with product identification code and last operation, perhaps scans first required the first operation numbering when described operation is numbered product.
S104, transmission technological parameter are to industrial computer;
Industrial computer receiving process parameter generates and sends the extremely corresponding production equipment of the execution instruction that carries technological parameter, and production control equipment is carried out the action corresponding with technological parameter.
S105, storage technological parameter to the second storage space corresponding with operation numbering and product identification code;
Wherein, when receiving industrial computer when described production equipment executes the END instruction that corresponding action sends afterwards, storage and technological parameter to the second storage space that operation is numbered and product identification code is corresponding.
From the disclosed production equipment control method of above-described embodiment, at first receive and identify the request that industrial computer sends, described request is to generate after described industrial computer receives authorization information, and carry described authorization information, contain operation numbering and the product identification code corresponding with barcode scanner in the described authorization information, described authorization information is stored to the first storage space.Secondly, when the operation of determining a upper storage is numbered last operation numbering corresponding with described product identification code, before being positioned at described operation numbering, and the technological parameter corresponding with described product identification code of a upper storage is when numbering corresponding technological parameter with described product identification code and described last operation, perhaps when described operation is numbered described product and scans first required the first operation numbering, then according to described operation numbering and product identification code is obtained with described operation is numbered and product identification code is corresponding technological parameter.At last, send described technological parameter to described industrial computer, described industrial computer receives described technological parameter, generate and send the extremely corresponding production equipment of the execution instruction that carries described technological parameter, control described production equipment and carry out the action corresponding with described technological parameter, when receiving described industrial computer when described production equipment executes the END instruction that corresponding action sends afterwards, storage and technological parameter to the second storage space that described operation is numbered and product identification code is corresponding.Find out thus, if send the technological parameter corresponding with described operation numbering and product identification code, the operation that just must determine first a upper storage is numbered corresponding with described product identification code, be positioned at described operation numbering last operation numbering before, and the technological parameter corresponding with described product identification code of a upper storage is to number corresponding technological parameter with described product identification code and described last operation, determine that perhaps described operation is numbered described product and scans first required the first operation numbering, the equipment that has guaranteed the production product is to operate according to the operation numbering of predesignating, and so just can not leak operation, multiple operation even put upside down operation.Obtain the technological parameter corresponding with described operation numbering and product identification code according to described operation numbering and product identification code, send described technological parameter to described industrial computer, described industrial computer generates and sends the extremely corresponding production equipment of the execution instruction that carries described technological parameter, control described production equipment and carry out the action corresponding with described technological parameter, guaranteed that production equipment is to operate according to correct action request.Therefore, avoid the mistake of putting upside down, omitting and moving because of operation on the impact that production quality control causes, improved the reliability of operation.
In the disclosed production equipment control method of above-described embodiment, obtaining the technological parameter corresponding with operation numbering and product identification code according to operation numbering and product identification code, is the index technological parameter corresponding with described operation numbering and product identification code in pre-stored manufacturing table.Generally speaking interface software is implanted, manufacturing table is set in interface software, manufacturing table commonly used is the BANN table, and the content in the BANN table contains the service data in the needed technological parameter of the unit of producing product and crucial emphasis post.Therefore in pre-stored BANN table, index the technological parameter corresponding with operation numbering and product identification code, and technological parameter is sent to industrial computer, and then production control equipment is carried out the action corresponding with technological parameter.
The action corresponding with technological parameter described here not only comprises action itself, such as vacuumize, oiling, test and secondary pouring etc. once pour into, turn round, the degree that also comprises action executing, when for example vacuumizing, take out how many air, to the inner machine oil that injects how many quality of unit, how long the time of running test is preset as in the time of oiling, more than these actual parameters all control by technological parameter.
In the disclosed production equipment control method of above-described embodiment, store described authorization information to the first storage space, when receiving industrial computer when production equipment executes the END instruction that corresponding action sends afterwards, storage and technological parameter to the second storage space that operation is numbered and product identification code is corresponding.Can there be, be used for storing with forms such as database or forms the Virtual Space of data in the first storage space and the second storage space.
On the streamline of actual production, leakage operation or multiple operation that human factor causes sometimes can occur, or even put upside down operation, the confusion of operation can impact the quality of product undoubtedly; Also sometimes because of production equipment, such as the damage of bottler, evacuator, the perhaps damage of the industrial computer of production control equipment work so that they can't produce to the server of controlling its work corresponding response, and then affects the quality of production of product.For fear of the generation of above-mentioned situation, another embodiment of the present invention also discloses a kind of production equipment control method, as shown in Figure 2, may further comprise the steps:
S101, receive and identify the request that industrial computer sends;
Wherein, described request is to generate after industrial computer receives authorization information, and carries authorization information, contains operation numbering and the product identification code corresponding with barcode scanner in the authorization information, and product identification code is that barcode scanner scanning product bar code obtains.
S102, storage authentication information to the first storage space.
S114, judge whether described operation numbering is that product scans required the first operation numbering first, if, then execution in step S103, S104, S105, if not, execution in step S106 then.
S106, the operation numbering of judging a upper storage whether be corresponding with product identification code, be positioned at the last operation numbering before the described operation numbering, if, execution in step S108 then, if not, then execution in step S107, generate the first alarm command and report to the police.
Whether S108, the technological parameter corresponding with product identification code of judging a upper storage are the technological parameter corresponding with product identification code and last operation numbering, if, then execution in step S103, S104, S105, if not, then execution in step S109, generate the second alarm command and report to the police.
S103, obtain the technological parameter corresponding with operation numbering and product identification code according to operation numbering and product identification code.
S104, transmission technological parameter are to industrial computer;
Industrial computer receiving process parameter generates and sends the extremely corresponding production equipment of the execution instruction that carries technological parameter, and production control equipment is carried out the action corresponding with technological parameter.
S105, storage technological parameter to the second storage space corresponding with operation numbering and product identification code;
Wherein, when receiving industrial computer when described production equipment executes the END instruction that corresponding action sends afterwards, storage and technological parameter to the second storage space that operation is numbered and product identification code is corresponding.
When manually missing operation or having more operation, or even when putting upside down operation, at first receive and identify the request that industrial computer sends, industrial computer generates after receiving authorization information, and carry authorization information, contain operation numbering and the product identification code corresponding with barcode scanner in the authorization information, product identification code is that barcode scanner scanning product bar code obtains.Secondly storage authentication information to the first storage space, the operation numbering of judging a upper storage whether be corresponding with described product identification code, be positioned at the last operation numbering before the described operation numbering.When missing corresponding operation, for example, when carrying out the production of air-conditioning unit, this air-conditioning should be according to operation 1, operation 2, operation 3, operation 4 is produced successively, and barcode scanner also should scan according to the bar code of this order to the air-conditioning unit, when carrying out operation 1, scanning unit bar code finishes, equipment has also been carried out corresponding action, and the barcode scanner of operation 2 correspondences does not scan the unit bar code, and the barcode scanner of operation 3 correspondences has scanned the air-conditioning bar code, so just be equivalent to artificially leak operation, therefore, it is not corresponding with described product identification code numbering 1 when the operation of determining a upper storage, be positioned at described operation numbering last operation before and numbered 2 o'clock, generate the first alarm command and warning, to remind the production operation personnel to carry out in strict accordance with the process of producing air-conditioning, present operation is wrong.
In like manner, scanned the step of operation 2 as the operating personnel that produce air-conditioning, and the barcode scanner that carries out operation 2 scans, like this operation numbering by judging a upper storage 2 whether be corresponding with described product identification code, be positioned at the last operation numbering 1 before the described operation numbering 2, the operation numbering 2 of learning a storage is not the last operation numbering 1 before the operation numbering 2 of current scanning, therefore generate the first alarm command and warning, to remind the production operation personnel to carry out in strict accordance with the process of producing air-conditioning, present operation is wrong.
The situation of putting upside down the situation of operation and above-mentioned leakage operation and multiple operation is similar, will not do here and give unnecessary details.
Above alarm condition be human factor cause do not scan product identification code, scan product identification code more or put upside down scanning product identification code, the warning that causes except human factor, when the device damage of production control or the industrial computer damage of opertaing device action, can't produce response to the request that industrial computer sends, further cause production equipment can't carry out corresponding action, affect the normal production of product.
When industrial computer damages, the production equipment control method is identical with control method when production equipment damages, namely all be to be numbered last operation numbering corresponding with described product identification code, before being positioned at described operation numbering when the operation of determining a upper storage, and the technological parameter corresponding with described product identification code of a upper storage is not when numbering corresponding technological parameter with described product identification code and described last operation, generates the second alarm command and warning.Streamline at the actual production product shows as, the same unit bar code of continuous sweep, and equipment is action not, then reports to the police at once, reminds operating personnel fault in production to occur, needs operating personnel to check equipment on the streamline.
If the bar code of the different units of continuous sweep, namely scanned the bar code of a unit, the equipment that links to each other with barcode scanner moves accordingly, identical barcode scanner continues the bar code of next unit of scanning, and this situation does not allow to occur yet, in order to detect this situation, avoid corresponding equipment not move and affect the quality of production of product unit, another embodiment of the present invention also discloses a kind of production equipment control method, as shown in Figure 3, may further comprise the steps:
S101, receive and identify the request that industrial computer sends.
S102, storage authentication information to the first storage space.
S110, in the first storage space, obtain described operation numbering.
Whether S111, the technological parameter of judging a upper storage are the technological parameter corresponding with the product identification code of a upper storage and described operation numbering, if, then execution in step S103, S104, S105, if not, then execution in step S112, generate the 3rd alarm command and report to the police.
S103, when satisfying when pre-conditioned, according to operation numbering and product identification code is obtained with operation is numbered and product identification code is corresponding technological parameter.
Pre-conditionedly be: the operation of determining a upper storage be numbered corresponding with product identification code, be positioned at the last operation numbering before the described operation numbering, and the technological parameter corresponding with product identification code of a upper storage is when numbering corresponding technological parameter with product identification code and last operation, perhaps scans first required the first operation numbering when described operation is numbered product.
S104, transmission technological parameter are to industrial computer;
Industrial computer receiving process parameter generates and sends the extremely corresponding production equipment of the execution instruction that carries technological parameter, and production control equipment is carried out the action corresponding with technological parameter.
S105, storage technological parameter to the second storage space corresponding with operation numbering and product identification code;
Wherein, when receiving industrial computer when described production equipment executes the END instruction that corresponding action sends afterwards, storage and technological parameter to the second storage space that operation is numbered and product identification code is corresponding.
The implementing precondition of described step S 112 is different from the product identification code of a storage for working as described product identification code, and the technological parameter of a upper storage is not to number corresponding technological parameter with product identification code and the described operation of a upper storage.
The product of for example going up a scanning is the air-conditioning first, and the barcode scanner of a upper scanning is and the corresponding barcode scanner of oiling operation, and oiling machine does not inject the machine oil of predetermined amount as the air-conditioning first.But the bar code with the corresponding barcode scanner continuation of oiling operation scanning air-conditioning second, obtain the authorization information of air-conditioning second and be stored to the first storage space, the operation of obtaining the air-conditioning second in the authorization information is numbered the corresponding operation numbering of oiling, judge that a upper storage technology parameter is not technological parameter corresponding to corresponding with oiling operation numbering with the air-conditioning first, though the air-conditioning first is described to be scanned, but oiling machine is not carried out the oiling action, namely can not store technological parameter to the second storage space corresponding to corresponding with oiling operation numbering with the air-conditioning first, so generate the 3rd alarm command and warning, to remind the upper unit of operating personnel not carried out corresponding operation by equipment, can not continue the next production of unit.
For to obtain the technological parameter corresponding with described operation numbering and product identification code convenient, another embodiment of the present invention also discloses a kind of production equipment control method, as shown in Figure 4, comprising:
S101, receive and identify the request that industrial computer sends;
Wherein, described request is to generate after industrial computer receives authorization information, and carries authorization information, contains operation numbering and the product identification code corresponding with barcode scanner in the authorization information, and product identification code is that barcode scanner scanning product bar code obtains.
S102, storage authentication information to the first storage space.
S103, when satisfying when pre-conditioned, according to operation numbering and product identification code is obtained with operation is numbered and product identification code is corresponding technological parameter.
Pre-conditionedly be: the operation of determining a upper storage be numbered corresponding with product identification code, be positioned at the last operation numbering before the described operation numbering, and the technological parameter corresponding with product identification code of a upper storage is when numbering corresponding technological parameter with product identification code and last operation, perhaps scans first required the first operation numbering when described operation is numbered product.
S104, transmission technological parameter are to industrial computer;
Industrial computer receiving process parameter generates and sends the extremely corresponding production equipment of the execution instruction that carries technological parameter, and production control equipment is carried out the action corresponding with technological parameter.
S113, storage technological parameter extremely with the product identification code corresponding second sub-storage space corresponding with operation numbering and product identification code;
Wherein, when receiving industrial computer when described production equipment executes the END instruction that corresponding action sends afterwards, the second extremely corresponding with described product identification code sub-storage space of technological parameter that storage is corresponding with operation numbering and product identification code, described the second storage subspace forms described the second storage space.
At first receive and identify the request that industrial computer sends, described request carries authorization information, contain operation numbering and the product identification code corresponding with barcode scanner in the authorization information, storage authentication information to the first storage space, secondly the operation when a definite upper storage is numbered corresponding with product identification code, be positioned at described operation numbering last operation numbering before, and the technological parameter corresponding with product identification code of a upper storage is when numbering corresponding technological parameter with product identification code and last operation, perhaps when described operation is numbered product and scans first required the first operation numbering, then according to described operation numbering and product identification code is obtained with described operation is numbered and product identification code is corresponding technological parameter.When receiving industrial computer when described production equipment executes the END instruction that corresponding action sends afterwards, the second extremely corresponding with described product identification code sub-storage space of technological parameter that storage is corresponding with operation numbering and product identification code, whether the operation numbering of a storage is corresponding with product identification code on judging in judging the first storage space like this, be positioned at described operation numbering last operation numbering before, whether the technological parameter of a storage is the technological parameter corresponding with product identification code and last operation numbering on the second sub-storage space is judged, if when the operation of determining a upper storage is numbered corresponding with product identification code, be positioned at described operation numbering last operation numbering before, and the technological parameter corresponding with product identification code of a upper storage is when numbering corresponding technological parameter with product identification code and last operation, then to send technological parameter to industrial computer.Find out thus judgement and definite than judgement and definite convenient in technological parameter corresponding to all product identification code of storage in the second sub-storage space corresponding with product identification code.
The embodiment of the invention also discloses a kind of production equipment Control Server, to realize the automatic control to the correct production process of production equipment, to guarantee the quality of product complete machine.
A kind of production equipment Control Server as shown in Figure 5, comprising:
Receive and identify the receiving element 101 of the request of industrial computer transmission, described request is to generate after industrial computer receives authorization information, and carry authorization information, contain operation numbering and the product identification code corresponding with barcode scanner in the described authorization information, product identification code is that barcode scanner scanning product bar code obtains.
Link to each other with receiving element 101, the first storage unit 102 of storage authentication information to the first storage space.
The acquiring unit 103 that links to each other with the first storage unit 102, when the operation of determining a upper storage is numbered corresponding with product identification code, be positioned at described operation numbering last operation numbering before, and the technological parameter corresponding with described product identification code of a upper storage is when numbering corresponding technological parameter with described product identification code and described last operation, perhaps when described operation is numbered described product and scans first required the first operation numbering, then acquiring unit 103 is according to described operation numbering and product identification code is obtained with described operation is numbered and product identification code is corresponding technological parameter.
Link to each other, send described technological parameter to the transmitting element 104 of described industrial computer with acquiring unit 103, industrial computer receives described technological parameter, generate and send the extremely corresponding production equipment of the execution instruction that carries described technological parameter, control described production equipment and carry out the action corresponding with described technological parameter.
The second storage unit 105 that links to each other with transmitting element 104, when receiving described industrial computer when described production equipment executes the END instruction that corresponding action sends afterwards, 105 storages of the second storage unit and technological parameter to the second storage space that described operation is numbered and product identification code is corresponding.
In the disclosed production equipment Control Server of above-described embodiment, at first receiving element 101 receives and identifies the request that industrial computer sends, described request is to generate after described industrial computer receives authorization information, and carry described authorization information, contain operation numbering and the product identification code corresponding with barcode scanner in the authorization information, the first storage unit 102 is stored to the first storage space with described authorization information.Secondly, when the operation of determining a upper storage is numbered last operation numbering corresponding with described product identification code, before being positioned at described operation numbering, and the technological parameter corresponding with described product identification code of a upper storage is when numbering corresponding technological parameter with described product identification code and described last operation, perhaps when described operation is numbered described product and scans first required the first operation numbering, 103 of acquiring units are according to described operation numbering and product identification code is obtained with described operation is numbered and product identification code is corresponding technological parameter.At last, transmitting element 104 sends described technological parameter to described industrial computer, described industrial computer receives described technological parameter, generate and send the extremely corresponding production equipment of the execution instruction that carries described technological parameter, control described production equipment and carry out the action corresponding with described technological parameter, when receiving described industrial computer when described production equipment executes the END instruction that corresponding action sends afterwards, 105 storages of the second storage unit and technological parameter to the second storage space that described operation is numbered and product identification code is corresponding.Find out thus, if send the technological parameter corresponding with described operation numbering and product identification code, the operation that just must determine first a upper storage is numbered corresponding with described product identification code, be positioned at described operation numbering last operation numbering before, and the technological parameter corresponding with described product identification code of a upper storage is to number corresponding technological parameter with described product identification code and described last operation, determine that perhaps described operation is numbered described product and scans first required the first operation numbering, the equipment that has guaranteed the production product is to operate according to the operation numbering of predesignating, and so just can not leak operation, multiple operation even put upside down operation.Obtain the technological parameter corresponding with described operation numbering and product identification code according to described operation numbering and product identification code, send described technological parameter to described industrial computer, described industrial computer generates and sends the extremely corresponding production equipment of the execution instruction that carries described technological parameter, control described production equipment and carry out the action corresponding with described technological parameter, guaranteed that production equipment is to operate according to correct action request.Therefore, avoid the mistake of putting upside down, omitting and moving because of operation on the impact that production quality control causes, improved the reliability of operation.
The leakage operation or the multiple operation that cause for fear of human factor, or even put upside down the harmful effect that operation causes production, another embodiment of the present invention also discloses a kind of production equipment Control Server, as shown in Figure 6, except comprising:
Receive and identify the receiving element 101 of the request of industrial computer transmission, described request is to generate after described industrial computer receives authorization information, and carry described authorization information, contain operation numbering and the product identification code corresponding with barcode scanner in the described authorization information, described product identification code is that barcode scanner scanning product bar code obtains.
The first storage unit 102 that links to each other, stores described authorization information to the first storage space with receiving element 101.
The acquiring unit 103 that links to each other with the first storage unit 102, when the operation of determining a upper storage is numbered corresponding with product identification code, be positioned at described operation numbering last operation numbering before, and the technological parameter corresponding with described product identification code of a upper storage is when numbering corresponding technological parameter with described product identification code and described last operation, perhaps when described operation is numbered described product and scans first required the first operation numbering, then acquiring unit 103 is according to described operation numbering and product identification code is obtained with described operation is numbered and product identification code is corresponding technological parameter.
Link to each other, send described technological parameter to the transmitting element 104 of described industrial computer with acquiring unit 103, industrial computer receives described technological parameter, generate and send the extremely corresponding production equipment of the execution instruction that carries described technological parameter, control described production equipment and carry out the action corresponding with described technological parameter.
The second storage unit 105 that links to each other with transmitting element 104, when receiving described industrial computer when described production equipment executes the END instruction that corresponding action sends afterwards, 105 storages of the second storage unit and technological parameter to the second storage space that described operation is numbered and product identification code is corresponding.
Also comprise:
The first alarm unit 106 that links to each other with the first storage unit 102, when the operation numbering of determining a upper storage during for corresponding with described product identification code, last operation numbering before being positioned at described operation numbering, then the first alarm unit 106 generates the first alarm commands and reports to the police.
The first alarm unit 106 that the disclosed production equipment Control Server of above-described embodiment increases newly be a storage on determining the operation numbering for corresponding with described product identification code, generate the first alarm command and warning when being positioned at the last operation numbering before the described operation numbering, namely just work when leaking operation, multiple operation or putting upside down operation artificial, specifically leak operation, multiple operation and put upside down operation and method in description similar.
When the device damage of production control or the industrial computer damage of opertaing device action, can't produce response to the request that industrial computer sends, further cause production equipment can't carry out corresponding action, affect the normal production of product.At first state device damage, do not carry out corresponding action, namely can't store the technological parameter corresponding with described product identification code, another embodiment of the present invention also discloses a kind of production equipment Control Server, as shown in Figure 7, except comprising: receiving element 101, the first storage unit 102, acquiring unit 103, transmitting element 104, the second storage unit 105 also comprise:
The second alarm unit 107 that links to each other with the second storage unit 105 with the first storage unit 102, when the operation of determining a upper storage is numbered last operation numbering corresponding with described product identification code, before being positioned at described operation numbering, and the technological parameter corresponding with described product identification code of a upper storage is not when numbering corresponding technological parameter with described product identification code and described last operation, and then the second alarm unit 107 generates the second alarm commands and reports to the police.
In the disclosed production equipment Control Server of above-described embodiment, when in practical operation, show as on the streamline of production product, the same unit bar code of continuous sweep, equipment is action not, then the second alarm unit 107 is reported to the police at once, reminds operating personnel fault in production to occur, needs operating personnel to check equipment on the streamline.
If the bar code of the different units of continuous sweep, namely scanned the bar code of a unit, the equipment that links to each other with barcode scanner moves accordingly, identical barcode scanner continues the bar code of next unit of scanning, this situation does not allow to occur yet, in order to detect this situation, avoid corresponding equipment not move and affect the quality of production of product unit, another embodiment of the present invention also discloses a kind of production equipment Control Server, as shown in Figure 8, except comprising: receiving element 101, the first storage unit 102, acquiring unit 103, transmitting element 104, the second storage unit 105 also comprises:
What link to each other, obtain described operation numbering in the first storage space with the first storage unit 102 obtains subelement 108.
With the second storage unit 105 and the 3rd alarm unit 109 that obtains subelement 108 and link to each other, when the technological parameter of determining a upper storage be the technological parameter corresponding with the product identification code of a upper storage and described operation numbering, then the 3rd alarm unit 109 generated the also warning of the 3rd alarm commands.
The product of for example going up a scanning is the air-conditioning first, and the barcode scanner of a upper scanning is and the corresponding barcode scanner of oiling operation, and oiling machine does not inject the machine oil of predetermined amount as the air-conditioning first.But the bar code with the corresponding barcode scanner continuation of oiling operation scanning air-conditioning second, obtain the authorization information of air-conditioning second and be stored to the first storage space, the operation of obtaining the air-conditioning second in the authorization information is numbered the corresponding operation numbering of oiling, judge that a upper storage technology parameter is not technological parameter corresponding to corresponding with oiling operation numbering with the air-conditioning first, though the air-conditioning first is described to be scanned, but oiling machine is not carried out the oiling action, namely can not store technological parameter to the second storage space corresponding to corresponding with oiling operation numbering with the air-conditioning first, so the 3rd alarm unit 109 generates the 3rd alarm command and reports to the police, to remind the upper unit of operating personnel not carried out corresponding operation by equipment, can not continue the next production of unit.
Another embodiment of the present invention also discloses a kind of production equipment Control Server, for to obtain the technological parameter corresponding with described operation numbering and product identification code convenient, as shown in Figure 9, comprise: receiving element 101, the first storage unit 102, acquiring unit 103, transmitting element 104, the second storage unit 105
The second storage unit 105 comprises:
The second memory module 110 that links to each other with transmitting element 104, when receiving described industrial computer when described production equipment executes the END instruction that corresponding action sends afterwards, the second extremely corresponding with described product identification code sub-storage space of technological parameter that 110 storages of the second memory module are corresponding with described operation numbering and product identification code.
Another embodiment of the present invention also discloses a kind of production equipment Control Server, as shown in figure 10, comprising: receiving element 101, the first storage unit 102, and acquiring unit 103, transmitting element 104, the second storage unit 105, wherein, acquiring unit 103 comprises:
According to described operation numbering and product identification code, the index module 111 of the technological parameter that index is corresponding with described operation numbering and product identification code in pre-stored manufacturing table.
When this kind of actual production production equipment Control Server, a kind of BANN table that is that pre-stored manufacturing table in the index module 111 is the most common, the content in the BANN table contains the service data in the needed technological parameter of the unit of producing product and crucial emphasis post.Therefore in pre-stored BANN table, index the technological parameter corresponding with operation numbering and product identification code, and technological parameter is sent to industrial computer, and then production control equipment is carried out the action corresponding with technological parameter.
The embodiment of the invention also discloses a kind of production equipment control system, to realize the automatic control to the correct production process of production equipment, to guarantee the quality of product complete machine.
A kind of production equipment control system as shown in figure 11, comprising: barcode scanner 100, industrial computer 200 and server 300;
Bar code 100 rifles scanning product bar code obtains product identification code, transmits to contain the operation numbering corresponding with described barcode scanner and the authorization information of described product identification code.
Industrial computer 200 links to each other, receives described authorization information and send request with barcode scanner 100, generate the request that carries described authorization information after receiving described authorization information, generate and send the extremely corresponding production equipment of the execution instruction that carries described technological parameter after the receiving process parameter, control described production equipment and carry out the action corresponding with described technological parameter.
Described server 300 links to each other with industrial computer 200, receive and identify described request, store described authorization information to the first storage space, when the operation of determining a upper storage is numbered corresponding with described product identification code, be positioned at described operation numbering last operation numbering before, and the technological parameter corresponding with described product identification code of a upper storage is when numbering corresponding technological parameter with described product identification code and described last operation, perhaps when described operation is numbered described product and scans first required the first operation numbering, then obtain the technological parameter corresponding with described operation numbering and product identification code according to described operation numbering and product identification code, send described technological parameter to industrial computer 200, when receiving industrial computer 200 when described production equipment executes the END instruction that corresponding action sends afterwards, storage and technological parameter to the second storage space that described operation is numbered and product identification code is corresponding.
In the disclosed production equipment control system of above-described embodiment, the mode of operation of whole system adopts chain control, and the description of the course of work of each device and functional description and above-mentioned production equipment control method and production equipment Control Server is similar, please refer to.
In addition, industrial computer 200 generates and sends the extremely corresponding production equipment of the execution instruction that carries technological parameter after receiving technological parameter, production control equipment is carried out before the action corresponding with described technological parameter, the technological parameter that receives can be stored to database, the storage spaces such as form, interface at industrial computer 200 displays arranges access rights, when operating personnel behind the correct password of interface input, industrial computer 200 can generate decryption instructions, the proof authority is correct, the operations data of addressable industrial computer storage inside of operating personnel, the data message of storage requires to permit no. change for read-only.
Each embodiment adopts the mode of going forward one by one to describe in this instructions, and what each embodiment stressed is and the difference of other embodiment that identical similar part is mutually referring to getting final product between each embodiment.
To the above-mentioned explanation of the disclosed embodiments, make this area professional and technical personnel can realize or use the present invention.Multiple modification to these embodiment will be apparent concerning those skilled in the art, and General Principle as defined herein can in the situation that does not break away from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.