CN102922305A - Multi-work-station ultrasonic wave metal surface machining device - Google Patents
Multi-work-station ultrasonic wave metal surface machining device Download PDFInfo
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- CN102922305A CN102922305A CN2012104897568A CN201210489756A CN102922305A CN 102922305 A CN102922305 A CN 102922305A CN 2012104897568 A CN2012104897568 A CN 2012104897568A CN 201210489756 A CN201210489756 A CN 201210489756A CN 102922305 A CN102922305 A CN 102922305A
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- ultrasonic wave
- rotating shaft
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- metal surface
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- 239000002184 metal Substances 0.000 title abstract description 13
- 238000003754 machining Methods 0.000 title abstract description 7
- 239000010720 hydraulic oil Substances 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 238000011109 contamination Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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Abstract
The invention provides a multi-work-station ultrasonic wave metal surface machining device which comprises a connecting plate, a fixed plate and a connecting seat, wherein the fixed plate is connected to the connecting plate; a rotary shaft is installed in the fixed plate, and is connected with a rotary mechanism; the connecting seat is fixedly connected to one end of the rotary shaft, which extends out of the fixed plate; the connecting seat is provided with an ultrasonic wave tool moving mechanism and a guide rail for installing an ultrasonic wave tool. When the multi-work-station ultrasonic wave metal surface machining device is used, the whole device is fixedly connected on a tool rest of a machine tool through the connecting plate; the ultrasonic wave tool is installed on the guide rail of the connecting seat and is connected with the moving mechanism; the ultrasonic wave tool moves on the guide rail under the driving of the moving mechanism; the contact workpiece surface is subjected to ultrasonic wave metal surface machining; and the rotary mechanism drives the connecting seat to rotate through the rotary shaft, thus the ultrasonic wave tool is converted to other position. The multi-work-station ultrasonic wave metal surface machining device provided by the invention can achieve automatic position shifting of the ultrasonic wave tool, and has the characteristics of simple structure and convenience in operation.
Description
Technical field
The present invention relates to a kind of device for the metal surface being carried out ultrasonic wave processing, belong to the ultrasonic metal surface processing technique field.
Background technology
Can obtain low roughness value and high manufacturing accuracy by ultrasonic wave to metal surface processing, have that efficient is high, cost is low, free of contamination characteristics.Ultrasonic wave processing to the metal surface is finished by ultrasonic cutter, different ultrasonic cutters can be processed difform surface, ultrasonic cutter can be directly installed on the knife rest of corresponding lathe, or be installed on the supersonic machining apparatus, under the drive of supersonic machining apparatus, finish the ultrasonic wave processing to surface of workpiece.
In the existing document multiple ultrasonic metallic surface processing device is arranged, these application of installations are on the lathes such as engine lathe, numerically controlled lathe, milling machine, boring machine, grinding machine.Such as Chinese patent literature CN101502881 disclosed " ultrasonic metallic surface processing device for numerically controlled lathe ", CN101480733 disclosed " ultrasonic metallic surface processing device that is used for boring machine ", CN202079438U disclosed " ultrasonic metallic surface processing device that is used for grinding machine " and CN101851701A disclosed " ultrasonic metallic surface processing device that is used for milling machine or boring mill processing plane ".
But, said apparatus can only make ultrasonic cutter have a fixed position at lathe, can not automatically change the position of ultrasonic cutter, that is to say that a ultrasonic cutter only has a processing stations, can't in the workpiece clamped one time, finish two with the ultrasonic metal surface processing of upper surface.
Summary of the invention
The present invention is directed to the deficiency that existing ultrasonic metallic surface processing device exists, provide a kind of ultrasonic cutter that can make to have the multistation ultrasonic metallic surface processing device that a plurality of stations carry out ultrasonic metal surface processing.
Multistation ultrasonic metallic surface processing device of the present invention, by the following technical solutions:
This device comprises connecting plate, fixed disk and Connection Block; Fixed disk is connected on the connecting plate, and rotating shaft is installed in the fixed disk, and rotating shaft is connected with a rotating mechanism, and Connection Block is fixedly connected on the end that fixed disk is stretched out in rotating shaft, ultrasonic cutter travel mechanism is installed on the Connection Block and is used for the guide rail that ultrasonic cutter is installed.
Rotating mechanism comprises cavity, tooth bar, gear and rotating shaft position-limit mechanism, and cavity is arranged in the fixed disk, and tooth bar is installed in the cavity, and gear is installed in the rotating shaft, the rack and pinion engagement, and the rotating shaft position-limit mechanism is arranged on the fixed disk.The cavity of cavity as hydraulic cavities or cylinder can be used, move by in cavity, passing into hydraulic oil or Compressed Gas promotion tooth bar, the gear that is engaged with is rotated, and the gear driven rotating shaft is rotated, and the rotational angle by rotating shaft position-limit mechanism countershaft carries out spacing.
Described rotating shaft position-limit mechanism comprises Limit screw, nut and servomotor, and nut is installed in an end of cavity, Limit screw is connected on the nut, one end of screw rod stretches in the cavity, and the other end is connected with servomotor, and servomotor is installed on the guide rail that is fixed on the fixed disk.
Rotating mechanism also can adopt stepper motor, and rotating shaft one end directly is connected with stepper motor.
During use, whole device is fixedly connected on by connecting plate on the knife rest of lathe, and ultrasonic cutter is installed on the guide rail on the Connection Block and with travel mechanism and is connected.Ultrasonic cutter is mobile at guide rail under travel mechanism drives, and the contact surface of the work carries out leaving surface of the work after ultrasonic metal surface processing or the completion of processing.Rotating mechanism drives Connection Block by rotating shaft and rotates, and makes the ultrasonic cutter on the Connection Block transform to other position.
The present invention can realize that ultrasonic cutter changes station automatically, at needs ultrasonic metal surface is carried out on surface of workpiece and add man-hour, make ultrasonic cutter be in this surperficial Working position, other surface of workpiece is being added man-hour, make ultrasonic cutter turn to corresponding Working position, have simple in structure, good rigidly, easy to operate characteristics.
Description of drawings
Fig. 1 is structural representation of the present invention.
Fig. 2 is along the cutaway view of A-A line among Fig. 1.
Fig. 3 is along the cutaway view of B-B line among Fig. 2.
Among the figure: 1, connecting plate, 2, ultrasonic cutter, 3, fan, 4, rotating shaft, 5, Connection Block, 6, cylinder, 7, guide rail, 8, slide block, 9, tooth bar, 10, fixed disk, 11, gear, 12, cavity, 13, Limit screw, 14, servomotor, 15, guide rail, 16, nut.
The specific embodiment
Such as Fig. 1, Fig. 2 and shown in Figure 3, ultrasonic metallic surface processing device of the present invention mainly comprises connecting plate 1, fixed disk 12 and Connection Block 5.Connecting plate 1 is used for whole device is fixedly connected on the knife rest of lathe.
Referring to Fig. 2, fixed disk 10 is connected on the connecting plate 1 and (is bolted or alternate manner), by bearing rotating shaft 4 is installed in the fixed disk 10, and gear 11 is installed in the rotating shaft 4.Rotating shaft 4 is multidiameter, and fixed disk 10 is all stretched out at two ends, and small end is locked by locking nut, on the large end Connection Block 5 is installed.Referring to Fig. 3, also be provided with cavity 12 in the fixed disk 10, tooth bar 9 in the form of piston is installed in the cavity 12, be provided with sealing ring between tooth bar 9 and the cavity 12.The cavity of cavity 12 as hydraulic cavities or cylinder can be used, fixed disk 10 is provided with hydraulic oil or inlet for pressurised gas and the outlet that is communicated with cavity 12.Hydraulic oil or Compressed Gas enter in the cavity 12, promote tooth bar 9 in cavity 12 interior movements.Gear 11 engagements (referring to Fig. 2) in tooth bar 9 and the rotating shaft 4.When tooth bar 9 moved, gear 11 rotated thereupon, and the rotating shaft 4 of gear 11 and the also simultaneously rotation of Connection Block 5 that connects with rotating shaft 4 are installed.
Connection Block 5 is U-shaped, and cylinder 6 and guide rail 7 are installed on the Connection Block 5.Ultrasonic cutter 2 is installed on the guide rail 7 and with the piston rod of cylinder 6 by slide block 8 and is connected, and ultrasonic cutter 2 can be mobile at guide rail 7 under the drive of cylinder 6.Cylinder 6 plays the effect of travel mechanism, also can use the replacements such as hydraulic cylinder, spiral travel mechanism, as long as it is mobile at guide rail 7 to drive ultrasonic cutter 2.On the ultrasonic cutter 2 with radiator fan 3.
For processing stations is limited, be provided with position-limit mechanism at fixed disk 10, this position-limit mechanism comprises Limit screw 13, nut 16 and servomotor 14, nut 16 is installed in an end of cavity 12, Limit screw 13 is threaded connection on nut 16, and an end of screw rod 13 stretches in the cavity 12, and the other end is connected with servomotor 14, servomotor 14 is installed on the guide rail 15 that is fixed on the fixed disk 10, can move along guide rail 15.Servomotor 14 drives screw rod 13 and rotates and move, realization limits the displacement of tooth bar 9 in cavity 12, thereby define the rotational angle of gear 11, rotating shaft 4 and Connection Block 5, finally determine to be installed in the processing stations of the ultrasonic cutter 2 on the Connection Block 5.The displacement that changes tooth bar 9 can make ultrasonic cutter 2 have a plurality of Working positions.
Also can drive rotating shaft 4 by stepper motor or other mechanism rotates.
Claims (3)
1. a multistation ultrasonic metallic surface processing device comprises connecting plate, fixed disk and Connection Block; It is characterized in that: fixed disk is connected on the connecting plate, rotating shaft is installed in the fixed disk, rotating shaft is connected with a rotating mechanism, and Connection Block is fixedly connected on the end that fixed disk is stretched out in rotating shaft, ultrasonic cutter travel mechanism is installed on the Connection Block and is used for the guide rail that ultrasonic cutter is installed.
2. multistation ultrasonic metallic surface processing device according to claim 1, it is characterized in that: described rotating mechanism comprises cavity, tooth bar, gear and rotating shaft position-limit mechanism, cavity is arranged in the fixed disk, tooth bar is installed in the cavity, gear is installed in the rotating shaft, the rack and pinion engagement, the rotating shaft position-limit mechanism is arranged on the fixed disk.
3. multistation ultrasonic metallic surface processing device according to claim 2, it is characterized in that: described rotating shaft position-limit mechanism comprises Limit screw, nut and servomotor, nut is installed in an end of cavity, Limit screw is connected on the nut, one end of screw rod stretches in the cavity, the other end is connected with servomotor, and servomotor is installed on the guide rail that is fixed on the fixed disk.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210489756.8A CN102922305B (en) | 2012-11-27 | 2012-11-27 | A kind of multistation ultrasonic metallic surface processing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210489756.8A CN102922305B (en) | 2012-11-27 | 2012-11-27 | A kind of multistation ultrasonic metallic surface processing device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102922305A true CN102922305A (en) | 2013-02-13 |
| CN102922305B CN102922305B (en) | 2015-11-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210489756.8A Active CN102922305B (en) | 2012-11-27 | 2012-11-27 | A kind of multistation ultrasonic metallic surface processing device |
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| Country | Link |
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| CN (1) | CN102922305B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106735444A (en) * | 2017-03-14 | 2017-05-31 | 环球工业机械（东莞）有限公司 | A kind of new air-cylinder type knife rest turning device |
| CN110587220A (en) * | 2019-10-23 | 2019-12-20 | 济南大学 | Ultrasonic rolling device for large-diameter metal inner spherical surface |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0986888A (en) * | 1995-09-20 | 1997-03-31 | Toshiba Mach Co Ltd | Z movement stage mechanism |
| DE29805195U1 (en) * | 1998-03-21 | 1998-08-13 | Trumpf GmbH & Co., 71254 Ditzingen | Machine for processing plate-like workpieces, especially sheet metal |
| CN2908016Y (en) * | 2006-05-29 | 2007-06-06 | 江苏恒力组合机床有限公司 | Rotary oil cylinder buffer mechanism of rotary working table |
| CN101462229A (en) * | 2009-01-05 | 2009-06-24 | 山东华云机电科技有限公司 | Spherical surface integrated coarse and fine processing technique and device |
| CN201529777U (en) * | 2009-11-17 | 2010-07-21 | 赵显华 | Deep hole surface ultrasonic wave processing cutting tool |
| CN102218549A (en) * | 2011-05-18 | 2011-10-19 | 赵显华 | Rotary arc surface machining device |
| CN202097560U (en) * | 2011-05-25 | 2012-01-04 | 赵显华 | Ultrasonic machining unit for numerically controlled equipment |
-
2012
- 2012-11-27 CN CN201210489756.8A patent/CN102922305B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0986888A (en) * | 1995-09-20 | 1997-03-31 | Toshiba Mach Co Ltd | Z movement stage mechanism |
| DE29805195U1 (en) * | 1998-03-21 | 1998-08-13 | Trumpf GmbH & Co., 71254 Ditzingen | Machine for processing plate-like workpieces, especially sheet metal |
| CN2908016Y (en) * | 2006-05-29 | 2007-06-06 | 江苏恒力组合机床有限公司 | Rotary oil cylinder buffer mechanism of rotary working table |
| CN101462229A (en) * | 2009-01-05 | 2009-06-24 | 山东华云机电科技有限公司 | Spherical surface integrated coarse and fine processing technique and device |
| CN201529777U (en) * | 2009-11-17 | 2010-07-21 | 赵显华 | Deep hole surface ultrasonic wave processing cutting tool |
| CN102218549A (en) * | 2011-05-18 | 2011-10-19 | 赵显华 | Rotary arc surface machining device |
| CN202097560U (en) * | 2011-05-25 | 2012-01-04 | 赵显华 | Ultrasonic machining unit for numerically controlled equipment |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106735444A (en) * | 2017-03-14 | 2017-05-31 | 环球工业机械（东莞）有限公司 | A kind of new air-cylinder type knife rest turning device |
| CN110587220A (en) * | 2019-10-23 | 2019-12-20 | 济南大学 | Ultrasonic rolling device for large-diameter metal inner spherical surface |
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| Publication number | Publication date |
|---|---|
| CN102922305B (en) | 2015-11-11 |
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Effective date of registration: 20170406 Address after: Xinluo Avenue high tech Zone of Ji'nan City, Shandong province 250101 No. 1166 building 21 floor 1# building orsus Patentee after: Shandong Huayun Electro-Mechanic Science and Technology Co., Ltd. Address before: 250101 Ji'nan high tech Development Zone, University of science and Technology Park, North District, D block, east of Shandong, Shandong, China and the United States and the United States and the cloud of mechanical and Electrical Technology Co., Ltd. Patentee before: Zhao Xianhua |
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