CN102921653B - Device and method for cleaning concentrating flux upper plate middle hole - Google Patents
Device and method for cleaning concentrating flux upper plate middle hole Download PDFInfo
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- CN102921653B CN102921653B CN201210438084.8A CN201210438084A CN102921653B CN 102921653 B CN102921653 B CN 102921653B CN 201210438084 A CN201210438084 A CN 201210438084A CN 102921653 B CN102921653 B CN 102921653B
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Abstract
The invention relates to a device for cleaning a concentrating flux upper plate middle hole. The device is characterized in that a mechanical structural part comprises a support assembly, a cleaning assembly, a baffle, a baffle assembly and a vacuum generator assembly, wherein the support assembly serves as a base which is used for installing the cleaning assembly, the baffle, the baffle assembly and the vacuum generator assembly, and the cleaning assembly mainly consists of a top plate, a motor, a connecting sleeve, a support shaft, an upper support, a linear bearing, a sliding block, a motor installation plate, a lower support, a brush, a lifting cylinder and a cylinder installation plate. The brush rotates and moves vertically, dust and impurities in an upper plate middle hole inner hole are removed, a vacuum absorbing device is used on the lower portion of the upper plate middle hole, the mechanical mode replaces the manual mode, the production process of products is simple, the labor cost is reduced, the cleaning effect of products is improved, and economic and social benefits are good.
Description
Technical field
The present invention relates to loudspeaker tooling device, particularly a kind of magnetic conduction upper plate mesopore cleaning device and method, for the operation of the clean magnetic conduction upper plate mesopore dust of loudspeaker toroidal coils assembling process and foreign material.
Background technology
Magnetic conduction upper plate is not done cleaning in loudspeaker production process in the past always, magnetic conduction upper plate and basin frame rivet together, after staking process completes, basin plate assembly is placed on inclined ramp, by its deadweight, slides to the next process working face of production line along chute.
And along with the requirements at the higher level of user to speaker product acoustical behavior, be the stability of further improving the quality of products, need to increase the cleaning process of magnetic conduction upper plate mesopore.
If the cleaning process of magnetic conduction upper plate mesopore relies on manual type to complete, need to increase operating personnel, artificial cleaning effect is also not satisfactory, can cause secondary pollution, and not only production efficiency is low, and the quality of product can not be guaranteed.If do not adopt manual type, need the layout of whole production line to carry out larger adjustment, and increase corresponding equipment.
Repeatedly research and analyse and to several schemes relatively after, decision is chosen on existing inclined ramp, completes the cleaning of upper plate mesopore, so need not do large adjustment to original Production Line Configured, utilize again the middle space of inclined ramp to complete cleaning works, thereby become a preferred plan.
Therefore, be necessary by technological transformation, develop the automatic cleaning apparatus of a kind of machinery and electronics combination, with machinery, realize magnetic conduction upper plate mesopore cleaning process.In domestic literature, have no at present correlation technique report, colleague manufacturer also not yet has this kind equipment to use.
Summary of the invention
Object of the present invention is exactly for the needs that increase the cleaning process of magnetic conduction upper plate mesopore, the magnetic conduction upper plate mesopore cleaning device design of a kind of machinery and electronics combination is provided, with machinery, replace manual type, by adopting rotating brushes to move up and down, remove dust and the foreign material of magnetic conduction upper plate mesopore, and below magnetic conduction upper plate, adopt vacuum absorption device, to reaching, product processes is simplified, reduce cost of labor, improve the object of product cleaning effect.
The present invention realizes by such technical scheme: magnetic conduction upper plate mesopore cleaning device, by frame for movement part and control section, formed, it is characterized in that, frame for movement partly comprises bracket component, cleaning assemblies, baffle plate and blade assemblies and vacuum generator assembly, and control section comprises electric appliance control box;
Described bracket component is mainly by riser, left plate, right plate, transverse slat consists of the framework of a hollow two angle bar and four adjustable support legs, inclined ramp is passed from framework middle part, inclined ramp is comprised of two parallel tilting slide rails, and tilting slide rail is put basin plate assembly A for frame, and between two oblique slide rails, space is the sliding channel of basin plate assembly A;
Left plate and right plate join together by riser and transverse slat, two angle bar are arranged on respectively the lower end of left plate and right plate, and two adjustable support legs are equipped with respectively at each angle bar two ends, its effect is the angle of laying of adjusting cleaning device, so that it is consistent with the oblique sliding angle of original inclined ramp;
Device is usingd bracket component as the matrix that cleaning assemblies, baffle plate and blade assemblies and vacuum generator are installed;
Described cleaning assemblies is mainly comprised of top board, motor, coupling sleeve, fulcrum, upper bracket, linear bearing, slide block, motor mounting plate, lower carriage, hairbrush, lift cylinder and cylinder mounting plate;
Wherein, described upper bracket and lower carriage are separately fixed at centre position, riser front side, and two fulcrums that are parallel to each other are fixed between upper bracket and lower carriage, two guide rails that the fulcrum being parallel to each other moves up and down as slide block;
On slide block, be processed with two linear bearing installing holes, two linear bearing installing hole mirror images are symmetrical, be parallel to each other, and are inlaid with respectively two linear bearings in two linear bearing installing holes; Fulcrum is circular guideway, and two fulcrums that are parallel to each other and two pairs of linear bearings form rectilinear motion pair, make slide block movement sliding soon freely, and motor mounting plate and slide block lower surface are fixed;
Approach switch support is fixed on centre position, riser front side; Fixing approach switch on approach switch support;
Dust suction seat is fixed on transverse slat; Dust suction seat lower end is connected with vacuum generator assembly;
Baffle plate cylinder and relevant baffle mechanism are equipped with in the outside of right plate, in right plate middle part, be processed with a rectangle slotted hole, L shaped baffle plate passes from rectangle slotted hole, enters the centre of basin plate assembly A sliding channel, for stopping the basin plate assembly A to be cleaned gliding from inclined ramp;
The motor mounting plate of installing in slide block lower end prolongs forward on the end plate face that and is installed with motor; Motor connects hairbrush by coupling sleeve;
After riser, cylinder mounting plate is installed, lift cylinder is fixedly mounted on cylinder mounting plate; The connection gasket of the piston rod end of lift cylinder withstands on the lower plane of the horizontal component of top board, and top board vertical portion is fixed in the groove at slide block back;
When lift cylinder moves upward, the connection gasket of the piston rod end of cylinder promotes top board, and band movable slider moves upward, and motor mounting plate, motor, coupling sleeve and hairbrush lift thereupon; When lift cylinder moves downward, slider part declines by deadweight;
Described baffle plate and blade assemblies are respectively used to stopping and locating and hold up of cleaned basin plate assembly A;
Baffle part is mainly comprised of baffle plate cylinder, L shaped baffle plate and block;
Baffle plate cylinder is arranged on right plate outside, the lower plane of baffle plate cylinder piston plate is connected with L shaped baffle plate, the horizontal component of L shaped baffle plate is through the perforate in the middle of right plate, and in the middle of two slide rails of inclined ramp that stretch, on L shaped baffle plate, V-type block is installed in the position at corresponding inclined ramp center;
Supporting plate partly mainly contains adjustment screw, picking-up fork, bearing pin, spring, supporting plate composition;
Adjustment screw is arranged on L shaped baffle plate;
It is L shaped holding up fork, the part that is parallel to right plate is flexibly connected with the bearing pin that is fixed on right plate outside, hold up fork and take bearing pin as fulcrum, wherein, the rod end that is positioned at fulcrum right side contacts with adjustment screw, the one end in fulcrum left side with right-angle bending extend to inwards inclined ramp under, hold up fork and be connected with supporting plate in the end of the extension inwards in fulcrum left side;
Described vacuum generator assembly comprises generator pedestal, generator core, joint, generator core middle part is designed with a ring shaped slot, and along one week uniform six aperture of this groove, aperture and axis are 30 ° of angles, hose connects generator pedestal, and exhaust hose connects dust bag;
After hose connects with generator pedestal, with the locking of larynx hoop, exhaust hose, joint, dust bag adopt the locking of larynx hoop after connection; At generator core both ends, an O RunddichtringO is respectively housed;
In the electric appliance control box of control section, comprise FXIS-10MR type programmable controller, by magnetic valve and the cylinder of programmable controller controls gas circuit.
Magnetic conduction upper plate mesopore clean method, utilizes described magnetic conduction upper plate mesopore cleaning device to complete, and it is characterized in that comprising the steps:
A) work of magnetic conduction upper plate mesopore cleaning device is in SBR, lift cylinder moves upward, and the connection gasket of the piston rod end of cylinder promotes top board, and band movable slider moves upward, motor mounting plate, motor, coupling sleeve and hairbrush lift thereupon, and the block of baffle part is in blocking position;
B) after magnetic conduction upper plate and basin frame riveted are integral, by riveted joint, operating personnel is placed on inclined ramp by the good basin plate assembly A of riveting, basin plate assembly A is when sliding to cleaning position under inclined ramp, by block, stopped, approach switch on riser detects basin plate assembly A and has entered into operating position, to programmable controller triggering signal;
C) programmable controller control signal, lift cylinder moves downward, and Electric Machine Control hairbrush starts rotation, and hairbrush, through the lower plane of the magnetic conduction upper plate mesopore of basin plate assembly A, stops 1～2 second time, carries out the cleaning of mesopore inwall;
D) programmable controller control signal, magnetic valve is opened, and the dust suction seat of center, below and the gas circuit of vacuum generator assembly of magnetic conductive board upper plate mesopore are connected, and the micronic dust and the foreign material that clean are sucked away by hose;
E) after cleaning works completes, hairbrush lifts, the reposition of stopping the rotation, baffle plate cylinder moves downward, drive the block of L shaped baffle plate and upper installation thereof descending, the stop action of releasing to basin plate assembly A, basin plate assembly A down sliding under Gravitative Loads, simultaneously, the supporting plate that holds up fork extension upwards holds up basin plate assembly A, make its lower plane higher than the upper plane of dust suction seat, thereby guarantee to slide to production line under basin plate assembly A smoothly, when approach switch detects basin plate assembly A, confirm to have skidded off behind working region, baffle plate cylinder returns, under spring action, holding up fork counterclockwise swings back, supporting plate return, open the sliding channel that next sliding next basin plate assembly A enters workspace,
F) baffle plate cylinder is got back to initial position, drive L shaped baffle plate and on block be also parked in home position, prepare to block the next sliding basin plate assembly A coming, this cleaning completes.
Beneficial effect of the present invention: the upper plate mesopore cleaning device design of machinery and electronics combination, with machinery, replace manual type, by adopting rotating brushes to move up and down, remove dust and the foreign material of upper plate mesopore endoporus, and below upper plate mesopore, adopt vacuum absorption device, to reaching, product processes is simplified, reduce cost of labor, improve the object of product cleaning effect; On the basis of original production facility, increase by a covering device, need not increase operating personnel, also need not adjust to original production distribution, improved the stability of product quality, also met client's requirement, the enforcement of upper plate mesopore cleaning device can be described as to achieve many things at one stroke and has obtained good economic benefit and social benefit.
Accompanying drawing explanation
Fig. 1, magnetic conduction upper plate mesopore cleaning device front view;
Fig. 2, be that the C of Fig. 1 is to view;
Fig. 3, be the D-D cutaway view of Fig. 2;
Fig. 4, be the E-E cutaway view of Fig. 3;
Fig. 5, vacuum generator front view;
Fig. 6, electric control schematic diagram.
In figure: 1-1. inclined ramp, 1-2. riser, 1-3. left plate, 1-4. right plate, 1-5. transverse slat, 1-6. angle bar, 1-7. leg; 2-1. top board, 2-2. motor, 2-3. coupling sleeve, 2-4. fulcrum, 2-5. upper bracket, 2-6. slide block, 2-7. motor mounting plate, 2-8. lower carriage, 2-9. hairbrush, 2-10. connection gasket, 2-11. lift cylinder, cylinder mounting plate 2-12,2-13. approach switch, 2-14. approach switch support, 2-15. dust suction seat, 2-16 linear bearing; 3-1. baffle plate cylinder, the L shaped baffle plate of 3-2., 3-3. adjustment screw, 3-4. holds up fork, 3-5. bearing pin, 3-6. spring, 3-7. supporting plate, 3-8. block; 4-1. hose, 4-2. generator pedestal, 4-3. generator core, 4-4. air inlet, 4-5.O RunddichtringO, 4-6. joint, 4-7. exhaust hose, 4-8 dust bag.
The specific embodiment
For a more clear understanding of the present invention, describe in conjunction with the accompanying drawings and embodiments the present invention in detail:
In embodiment as shown in Figures 1 to 6, magnetic conduction upper plate mesopore cleaning device, frame for movement part and control section, consist of, frame for movement partly comprises bracket component 1, cleaning assemblies 2, baffle plate and blade assemblies 3 and vacuum generator assembly 4, and control section comprises electric appliance control box;
Described bracket component 1 is mainly by riser 1-2, left plate 1-3, right plate 1-4, transverse slat 1-5, the framework (accompanying drawing 2) of two angle bar 1-6 and a hollow of four adjustable support leg 1-7 formations, passes the inclined ramp 1-1 using in producing from framework middle part, the i.e. part of blacking in figure, inclined ramp 1-1 is comprised of two parallel tilting slide rails, and tilting slide rail is put basin plate assembly A for frame, and between two oblique slide rails, space is the sliding channel of basin plate assembly A.
Left plate 1-3 and right plate 1-4 join together by riser 1-2 and transverse slat 1-5, two angle bar 1-6 are arranged on respectively the lower end of left plate 1-3 and right plate 1-4, and two adjustable support leg 1-7 are equipped with respectively at each angle bar 1-6 two ends, its effect is for adjusting the angle of laying of cleaning device, so that its consistent with the oblique sliding angle of original inclined ramp 1-1 (accompanying drawing 1).
Device is usingd bracket component 1 as the matrix that cleaning assemblies 2, baffle plate and blade assemblies 3 and vacuum generator 4 are installed;
Cleaning assemblies 2 is mainly comprised of top board 2-1, motor 2-2, coupling sleeve 2-3, fulcrum 2-4, upper bracket 2-5, linear bearing 2-16, slide block 2-6, motor mounting plate 2-7, lower carriage 2-8, hairbrush 2-9, lift cylinder 2-11 and cylinder mounting plate 2-12;
Wherein, described upper bracket 2-5 and lower carriage 2-8 are separately fixed at centre position, riser 1-2 front side, and two fulcrum 2-4 that are parallel to each other are fixed between upper bracket 2-5 and lower carriage 2-8, two guide rails that the fulcrum 2-4 being parallel to each other moves up and down as slide block 2-6;
On slide block 2-6, be processed with two linear bearing installing holes, two linear bearing installing hole mirror images are symmetrical, be parallel to each other, and are inlaid with respectively two linear bearings in two linear bearing installing holes,
Fulcrum is circular guideway, and two fulcrums that are parallel to each other and two pairs of linear bearings form rectilinear motion pair, make slide block 2-6 motion sliding soon freely, and motor mounting plate 2-7 and slide block 2-6 lower surface are fixed;
Described approach switch support 2-14 is fixed on centre position, riser 1-2 front side; The upper fixedly approach switch 2-13 of approach switch support 2-14;
Dust suction seat 2-15 is fixed on transverse slat 1-5; Dust suction seat 2-15 lower end is connected with vacuum generator assembly;
The magnetic valve that connects source of the gas is equipped with in the outside of left plate 1-3;
Baffle plate cylinder 3-1 and relevant baffle mechanism are equipped with in the outside of right plate 1-4, in right plate 1-4 middle part, be processed with a rectangle slotted hole, L shaped baffle plate 3-2 passes from rectangle slotted hole, enter the centre of basin plate assembly A sliding channel, for stopping the basin plate assembly A to be cleaned gliding from inclined ramp; (as shown in Figure 4)
The motor mounting plate 2-7 installing in slide block 2-6 lower end prolongs forward on the end plate face that and is installed with motor 2-2; Motor 2-2 connects hairbrush 2-9 by coupling sleeve 2-3;
Riser 1-1 is provided with cylinder mounting plate 2-12 below, and lift cylinder 2-11 is fixedly mounted on its cylinder mounting plate 2-12; The connection gasket 2-10 of the piston rod end of lift cylinder 2-11 withstands on the lower plane of the horizontal component of top board 2-1; Top board 2-1 vertical portion is fixed in the groove at slide block 2-6 back;
When lift cylinder 2-11 moves upward, the connection gasket 2-10 of the piston rod end of cylinder promotes top board 2-1, and band movable slider 2-6 moves upward, and motor mounting plate 2-7, motor 2-2, coupling sleeve 2-3 and hairbrush 2-9 lift thereupon; When lift cylinder 2-11 moves downward, slide block 2-6 declines by deadweight;
Baffle plate and blade assemblies are respectively used to stopping and locating and hold up of cleaned basin plate assembly A;
Baffle part is mainly comprised of baffle plate cylinder 3-1, L shaped baffle plate 3-2 and block 3-8;
(as shown in Figure 2), baffle plate cylinder 3-1 is arranged on right plate 1-4 outside, the lower plane of baffle plate cylinder 3-1 piston plate is connected with L shaped baffle plate 3-2, the horizontal component of L shaped baffle plate 3-2 is through the perforate in the middle of right plate 1-4, stretch in the middle of two slide rails of inclined ramp 1-1, V-type block 3-8(accompanying drawing 4 has been installed on the position at corresponding inclined ramp center on L shaped baffle plate 3-2);
When basin plate assembly, A slides in process on inclined ramp 1-1, will be stopped by block 3-8, after approach switch 2-13 detects, can send signal, and cleaning starts like this.After cleaning completes, the piston plate of baffle plate cylinder 3-1 is descending, drives L shaped baffle plate 3-2 and block 3-8 downward, thereby opens the path of inclined ramp 1-1, and basin plate assembly A can continue to glide.Because basin plate assembly A rear portion is provided with junction block B, its lower plane is lower than the upper plane of dust suction seat 2-15, so basin plate assembly A's is descending likely because junction block B is blocked and is obstructed by dust suction seat 2-15.The setting of supporting plate part is exactly the generation for fear of this situation.
(as accompanying drawing 1, accompanying drawing 2, shown in accompanying drawing 3), supporting plate partly mainly contains adjustment screw 3-3, holds up fork 3-4, bearing pin 3-5, spring 3-6, the parts such as supporting plate 3-7 form;
Adjustment screw 3-3 is arranged on L shaped baffle plate 3-2;
When baffle plate cylinder, 3-1 moves downward, drive L shaped baffle plate 3-2 and on adjustment screw 3-3 descending, when adjustment screw 3-3 pushes up while holding up fork 3-4, holding up fork 3-4 will swing clockwise around bearing pin 3-5;
It is L shaped holding up fork 3-4, the part that is parallel to right plate 1-4 is flexibly connected with the bearing pin 3-5 that is fixed on right plate 1-4 outside, hold up fork 3-4 and take bearing pin 3-5 as fulcrum, wherein, the rod end that is positioned at fulcrum right side contacts with adjustment screw 3-3, the other end right-angle bending in fulcrum left side extend to inwards inclined ramp 1-1 under, in the end that holds up fork 3-4 extension, be connected with supporting plate 3-7;
When picking-up fork 3-4 swings clockwise, supporting plate 3-7 upwards lifts, and junction block B is held up, and makes its lower plane higher than the upper plane of likely blocking its dust suction seat 2-15, has guaranteed the smooth downslide of basin plate assembly A.Under basin plate assembly A, slide away behind cleaning position, baffle plate cylinder 3-1 returns, and holds up fork 3-4, under the pulling of spring 3-6, swing back counterclockwise, supporting plate 3-7 return, on it, plane is lower than the upper plane of dust suction seat 2-15, and the path of inclined ramp 1-1 is opened again, when baffle plate cylinder 3-1 returns to home position, drive L shaped baffle plate 3-2 and block 3-8 also to get back to home position, so next basin plate assembly A during down sliding, can be blocked by block 3-8 again on inclined ramp 1-1.Start another cleaning.
As shown in Figure 5, described vacuum generator assembly 4 is mainly by pedestal 4-2, generator core 4-3, joint 4-6 forms, generator core 4-3 middle part is provided with a ring shaped slot, and along one week uniform six aperture of this groove, aperture and axis are 30 ° of angles, hose 4-1 connects pedestal 4-2, and exhaust hose 4-7 connects dust bag 4-8;
After connecting with pedestal 4-2, hose 4-1 locks with larynx hoop,
Exhaust hose 4-7 adopts the locking of larynx hoop with connecting of joint 4-6 and dust bag 4-8;
At generator core 4-3 both ends, " O " RunddichtringO 4-5 is respectively housed;
When compressed air enters from air inlet 4-4, while spraying from joint 4-6 end opening, will be in the generation negative pressure suitable for reading of pedestal 4-2, form vacuum, the micronic dust being cleaned out and the foreign material by dust suction seat 2-15, collected, enter pedestal 4-2 by hose 4-1, and along with vacuum pneumatic is by generator 4-3, joint 4-6, more finally enter dust bag 4-8 through exhaust hose 4-7, complete collection work.
After connecting with pedestal 4-2, hose 4-1 locks with larynx hoop.Exhaust hose 4-7 locks with also adopting larynx hoop connecting of joint 4-6 and dust bag 4-8.At generator core 4-3 both ends, " O " RunddichtringO 4-5 is respectively housed, with Leakage prevention.
As shown in Figure 6, electric part adopts FXIS-10MR type programmable controller controls, direct current 24V power supply
CK in figure
1for baffle plate cylinder 3-1 upper end position magnetic switch;
CK
2for lift cylinder 2-11 lower end position magnetic switch;
CK
3for baffle plate cylinder 3-1 lower end position magnetic switch;
JJ is approach switch 2-13;
DJ is for driving the motor 2-2 of hairbrush rotation;
R
1relay for starter motor;
V
1magnetic valve for lift cylinder 2-11;
V
2magnetic valve for vacuum generator 4-4;
V
3magnetic valve for baffle plate cylinder 3-1;
After magnetic conduction upper plate and basin frame riveted are integral, by riveted joint, operating personnel is placed on the good basin plate assembly A of riveting on inclined ramp 1-1, in basin plate assembly A downslide process, by block 3-8, blocked by (accompanying drawing 4), at this moment be arranged on the approach switch 2-13 on riser 1-2, detect basin plate assembly A and entered into operating position, send signal;
The piston rod of lift cylinder 2-11 starts to decline, slide block 2-6 drive motor 2-2 declines, at this moment hairbrush 2-9 starts to rotate and decline, until pass the lower plane of magnetic conduction upper plate mesopore, and stop 1～2 second time, carry out the cleaning of mesopore inwall, and dust suction seat 2-15(accompanying drawing 3 is laid in the below center that is positioned at magnetic conduction upper plate mesopore), and access angrily, makes the micronic dust and the foreign material that clean siphon away along hose 4-1 thus.After cleaning works completes, the piston rod of lift cylinder 2-11 stretches out, and the connection gasket 2-10 of piston rod end promotes slide block 2-6 drive motor 2-2 and rises, and hairbrush lifts, the reposition of stopping the rotation.The connection gasket 2-10 of the piston rod end of lift cylinder 2-11 adopts polyurethane material, the impact while having reduced cylinder lifting.
After cleaning works completes, baffle plate cylinder 3-1 moves downward, and drives the block 3-8 of " L " type baffle plate and upper installation thereof descending, removes the action that stops to assembly A, and assembly A starts to glide under Gravitative Loads.Because junction block B is equipped with at basin plate assembly A rear portion, its position is lower than dust suction seat 2-15, so basin plate assembly A is likely blocked again (accompanying drawing 3) by dust suction seat 2-15 in descending process, has therefore set up again in this section a set of interlock combination.It is by L shaped baffle plate 3-2, and adjustment screw 3-3, holds up fork 3-4, bearing pin 3-5, and spring 3-6 and supporting plate 3-7 form.When baffle plate cylinder 3-1 continues descending, block 3-8 no longer stops when basin plate combination A glides, the adjustment screw 3-3 being arranged on L shaped baffle plate 3-2 is descending, withstand and hold up fork 3-4, make it around bearing pin 3-5, do clockwise swing, thereby drive supporting plate 3-7 mounted thereto upwards to lift, and upwards being held up to (accompanying drawing 1), junction block B make its lower plane higher than the upper plane of dust suction seat 2-15, thereby guarantee to slide to production line under basin plate assembly A smoothly, at approach switch 2-13, basin plate assembly A being detected has really slipped away out behind working region, baffle plate cylinder 3-1 returns, under spring 3-6 effect, holding up fork 3-4 counterclockwise swings back, supporting plate 3-7 returns, open the sliding channel of basin plate assembly A.Baffle plate cylinder 3-1 gets back to initial position, drive L shaped baffle plate 3-2 and on block 3-8 be also parked in home position, prepare to block the next sliding basin plate assembly A coming, this cleaning completes.Now, magnetic switch CK1 sends signal, finishes this cleaning program, and is waiting for that the next one of approach switch JJ starts signal.
Pneumatic part has been used three magnetic valves, is arranged on the outside of left plate 1-3, controls respectively lift cylinder 2-11, vacuum generator 4-4 and baffle plate cylinder 3-1.Lift cylinder 2-11 adopts aluminium alloy minitype cylinder; Baffle plate cylinder 3-1 adopts twin shaft cylinder, has simplified frame for movement.Air inlet at two cylinders is equipped with respectively one-way throttle valve, with the movement velocity of control cylinder, at vacuum generator air inlet 4-4 place, choke valve is also housed, to control the height of vacuum.
According to the above description, in conjunction with professional knowledge, can reproduce the present invention.
Claims (2)
1. magnetic conduction upper plate mesopore cleaning device, consists of frame for movement part and control section, it is characterized in that, frame for movement partly comprises bracket component, cleaning assemblies, baffle plate and blade assemblies and vacuum generator assembly, and control section comprises electric appliance control box;
Described bracket component is mainly by riser, left plate, right plate, transverse slat forms, the framework that consists of a hollow two angle bar and four adjustable support legs, passes inclined ramp from framework middle part, inclined ramp is comprised of two parallel tilting slide rails, tilting slide rail is put basin plate assembly A for frame, and between two oblique slide rails, space is the sliding channel of basin plate assembly A;
Left plate and right plate join together by riser and transverse slat, two angle bar are arranged on respectively the lower end of left plate and right plate, and two adjustable support legs are equipped with respectively at each angle bar two ends, its effect is the angle of laying of adjusting cleaning device, so that it is consistent with the oblique sliding angle of original inclined ramp;
Device is usingd bracket component as the matrix that cleaning assemblies, baffle plate and blade assemblies and vacuum generator are installed;
Described cleaning assemblies is mainly comprised of top board, motor, coupling sleeve, fulcrum, upper bracket, linear bearing, slide block, motor mounting plate, lower carriage, hairbrush, lift cylinder and cylinder mounting plate;
Wherein, described upper bracket and lower carriage are separately fixed at centre position, riser front side, and two fulcrums that are parallel to each other are fixed between upper bracket and lower carriage, two guide rails that the fulcrum being parallel to each other moves up and down as slide block;
On slide block, be processed with two linear bearing installing holes, two linear bearing installing hole mirror images are symmetrical, be parallel to each other, and are inlaid with respectively two linear bearings in two linear bearing installing holes; Fulcrum is circular guideway, and two fulcrums that are parallel to each other and two pairs of linear bearings form rectilinear motion pair, make slide block movement sliding soon freely, and motor mounting plate and slide block lower surface are fixed;
Approach switch support is fixed on centre position, riser front side; Fixing approach switch on approach switch support;
Dust suction seat is fixed on transverse slat; Dust suction seat lower end is connected with vacuum generator assembly;
Baffle plate cylinder and relevant baffle mechanism are equipped with in the outside of right plate, in right plate middle part, be processed with a rectangle slotted hole, L shaped baffle plate passes from rectangle slotted hole, enters the centre of basin plate assembly A sliding channel, for stopping the basin plate assembly A to be cleaned gliding from inclined ramp;
The motor mounting plate of installing in slide block lower end prolongs forward on the end plate face that and is installed with motor; Motor connects hairbrush by coupling sleeve;
After riser, cylinder mounting plate is installed, lift cylinder is fixedly mounted on cylinder mounting plate; The connection gasket of the piston rod end of lift cylinder withstands on the lower plane of the horizontal component of top board, and top board vertical portion is fixed in the groove at slide block back;
When lift cylinder moves upward, the connection gasket of the piston rod end of cylinder promotes top board, and band movable slider moves upward, and motor mounting plate, motor, coupling sleeve and hairbrush lift thereupon; When lift cylinder moves downward, slide block declines by deadweight;
Described baffle plate and blade assemblies are respectively used to stopping and locating and hold up of cleaned basin plate assembly A;
Baffle part is mainly comprised of baffle plate cylinder, L shaped baffle plate and block;
Baffle plate cylinder is arranged on right plate outside, the lower plane of baffle plate cylinder piston plate is connected with L shaped baffle plate, the horizontal component of L shaped baffle plate is through the perforate in the middle of right plate, and in the middle of two slide rails of inclined ramp that stretch, on L shaped baffle plate, V-type block is installed in the position at corresponding inclined ramp center;
Supporting plate partly mainly contains adjustment screw, picking-up fork, bearing pin, spring, supporting plate composition;
Adjustment screw is arranged on L shaped baffle plate;
It is L shaped holding up fork, the part that is parallel to right plate is flexibly connected with the bearing pin that is fixed on right plate outside, hold up fork and take bearing pin as fulcrum, wherein, the rod end that is positioned at fulcrum right side contacts with adjustment screw, the one end in fulcrum left side with right-angle bending extend to inwards inclined ramp under, hold up fork and be connected with supporting plate in the end of the extension inwards in fulcrum left side;
Described vacuum generator assembly comprises generator pedestal, generator core, joint, generator core middle part is designed with a ring shaped slot, and along one week uniform six aperture of this groove, aperture and axis are 30 ° of angles, hose connects generator pedestal, and exhaust hose connects dust bag;
After hose connects with generator pedestal, with the locking of larynx hoop, exhaust hose, joint, dust bag adopt the locking of larynx hoop after connection; At generator core both ends, an O RunddichtringO is respectively housed;
In the electric appliance control box of control section, comprise FXIS-10MR type programmable controller, by magnetic valve and the cylinder of programmable controller controls gas circuit.
2. the magnetic conduction upper plate mesopore clean method of magnetic conduction upper plate mesopore cleaning device as claimed in claim 1, utilizes described magnetic conduction upper plate mesopore cleaning device to complete, and it is characterized in that comprising the steps:
A) work of magnetic conduction upper plate mesopore cleaning device is in SBR, lift cylinder moves upward, and the connection gasket of the piston rod end of cylinder promotes top board, and band movable slider moves upward, motor mounting plate, motor, coupling sleeve and hairbrush lift thereupon, and the block of baffle part is in blocking position;
B) after magnetic conduction upper plate and basin frame riveted are integral, by riveted joint, operating personnel is placed on inclined ramp by the good basin plate assembly A of riveting, basin plate assembly A is when sliding to cleaning position under inclined ramp, by block, stopped, approach switch on riser detects basin plate assembly A and has entered into operating position, to programmable controller triggering signal;
C) programmable controller control signal, lift cylinder moves downward, and Electric Machine Control hairbrush starts rotation, and hairbrush, through the lower plane of the magnetic conduction upper plate mesopore of basin plate assembly A, stops 1～2 second time, carries out the cleaning of mesopore inwall;
D) programmable controller control signal, magnetic valve is opened, and the dust suction seat of center, below and the gas circuit of vacuum generator assembly of magnetic conductive board upper plate mesopore are connected, and the micronic dust and the foreign material that clean are sucked away by hose;
E) after cleaning works completes, hairbrush lifts, the reposition of stopping the rotation, baffle plate cylinder moves downward, drive the block of L shaped baffle plate and upper installation thereof descending, the stop action of releasing to basin plate assembly A, basin plate assembly A down sliding under Gravitative Loads, simultaneously, the supporting plate that holds up fork extension upwards holds up basin plate assembly A, make its lower plane higher than the upper plane of dust suction seat, thereby guarantee to slide to production line under basin plate assembly A smoothly, when approach switch detects basin plate assembly A, confirm to have skidded off behind working region, baffle plate cylinder returns, under spring action, holding up fork counterclockwise swings back, supporting plate return, open the sliding channel that next sliding next basin plate assembly A enters workspace,
F) baffle plate cylinder is got back to initial position, drive L shaped baffle plate and on block be also parked in home position, prepare to block the next sliding basin plate assembly A coming, this cleaning completes.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210438084.8A CN102921653B (en) | 2012-11-06 | 2012-11-06 | Device and method for cleaning concentrating flux upper plate middle hole |
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| CN201210438084.8A CN102921653B (en) | 2012-11-06 | 2012-11-06 | Device and method for cleaning concentrating flux upper plate middle hole |
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| CN102921653A CN102921653A (en) | 2013-02-13 |
| CN102921653B true CN102921653B (en) | 2014-12-03 |
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| CN201210438084.8A Expired - Fee Related CN102921653B (en) | 2012-11-06 | 2012-11-06 | Device and method for cleaning concentrating flux upper plate middle hole |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108856164B (en) * | 2018-07-04 | 2023-10-20 | 无锡丹尼克尔自动化科技有限公司 | Screw cleaning device |
| CN109604265B (en) * | 2018-11-16 | 2020-05-19 | 重庆梦马致新科技有限公司 | Cleaning device for sealing ring in underwater pipeline |
| CN114012025B (en) * | 2021-11-01 | 2023-09-05 | 湖南三易精工科技有限公司 | Relay short circuit ring riveter |
| CN116213925B (en) * | 2022-11-08 | 2024-01-12 | 惠州市联赢科技有限公司 | Laser welding machine copper mouth brush cleaning device |
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| KR200169634Y1 (en) * | 1997-12-19 | 2000-03-02 | 김형국 | Brush type vacuum cleaner |
| CN101356017B (en) * | 2006-01-12 | 2010-07-28 | 尼柯斯有限公司 | Dust remover |
| CN102343343A (en) * | 2011-10-02 | 2012-02-08 | 广州市嘉特斯机电制造有限公司 | Inner-hole dry-cleaning machine and cleaning method thereof |
| CN202169273U (en) * | 2011-07-04 | 2012-03-21 | 东莞市卓安精机自动化设备有限公司 | Circuit board cutting dedusting device |
| CN202860876U (en) * | 2012-11-06 | 2013-04-10 | 天津中环真美音响科技有限公司 | Cleaning device of center holes on permeable upper plate |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7395573B2 (en) * | 2006-08-03 | 2008-07-08 | Nix, Inc. | Dust remover and dust removal method |
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| KR200169634Y1 (en) * | 1997-12-19 | 2000-03-02 | 김형국 | Brush type vacuum cleaner |
| CN101356017B (en) * | 2006-01-12 | 2010-07-28 | 尼柯斯有限公司 | Dust remover |
| CN202169273U (en) * | 2011-07-04 | 2012-03-21 | 东莞市卓安精机自动化设备有限公司 | Circuit board cutting dedusting device |
| CN102343343A (en) * | 2011-10-02 | 2012-02-08 | 广州市嘉特斯机电制造有限公司 | Inner-hole dry-cleaning machine and cleaning method thereof |
| CN202860876U (en) * | 2012-11-06 | 2013-04-10 | 天津中环真美音响科技有限公司 | Cleaning device of center holes on permeable upper plate |
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