CN102909769A - Rapid wood carbonizing and polishing integrated device - Google Patents

Rapid wood carbonizing and polishing integrated device Download PDF

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Publication number
CN102909769A
CN102909769A CN2012104460931A CN201210446093A CN102909769A CN 102909769 A CN102909769 A CN 102909769A CN 2012104460931 A CN2012104460931 A CN 2012104460931A CN 201210446093 A CN201210446093 A CN 201210446093A CN 102909769 A CN102909769 A CN 102909769A
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polishing
carbonizing
integrated device
spring
guide wheel
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CN2012104460931A
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CN102909769B (en
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周杰耘
朱慧芬
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Zhejiang Jingning Huayin Arts & Crafts Co ltd
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JINGNING SHE AUTONOMOUS MEIJIE BAMBOO WOOD PRODUCTS FACTORY
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Publication of CN102909769A publication Critical patent/CN102909769A/en
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Abstract

The invention discloses a rapid wood carbonizing and polishing integrated device, which comprises a rack, a carbonizing mechanism and a polishing mechanism which are arranged on the rack, and guide mechanisms arranged on the front and rear sides of the carbonizing mechanism, wherein a positioning mechanism is arranged in front of the guide mechanism positioned on the front side of the carbonizing mechanism; each guide mechanism comprises an upper row of guide wheels, a lower row of guide wheels and a buffer rack; the carbonizing mechanism comprises a carbonizing tank; the upper and lower sides of the carbonizing tank are respectively provided with a spray gun; the polishing mechanism is positioned on the rear side of the carbonizing tank and comprises a bracket and two polishing wheels which are opposite to each other up and down; the front and rear sides of each polishing wheel are respectively provided with a pinch roller component; and the upper polishing wheels and the two ends of each pinch roller component are connected with the bracket through springs respectively. Therefore, the rapid wood carbonizing and polishing integrated device realizes mechanical operation of wood carbonization, improves production efficiency and product quality, implements carbonizing and polishing processes integrally, improves a polishing effect and polishing efficiency, and saves manpower and material resources.

Description

Timber flash carbonization polishing integrated device
Technical field
The present invention relates to wood processing machinery equipment, especially relate to a kind of timber flash carbonization polishing integrated device.
Background technology
Carbonization wood is to use high temperature timber is carried out the homogeneity carbonization treatment not containing under any chemical agent condition, usually roast with oxygen welding gun, make wood surface have the very thin carburization zone of one deck, to the change of wood performance can analogy timber paint, but can highlight the wood grain of concave-convex surface, produce stereoeffect and dark-brown aesthetic.And timber is in whole processed process, only contacts with hot-air with water vapour, do not add any chemical reagent, kept the natural essence of timber, and timber can not go mouldy after carbonization.Based on above-mentioned advantage, carbonization wood is widely used in handicraft, finishing material and Shui nationality can product etc., and carbonization batten for example can be used as making the ideal material of flower stand, knickknack, hedge etc., deeply is subjected to liking of people.
And in the manufacture craft of present carbonization batten, substantially finish whole carbonisation by manually-operated, people are tiled in many battens on the workbench first uniformly, utilize oxygen welding gun to spray roasting to the batten upper surface, and then the whole turn-overs of batten are sprayed again roasting, spray is roasting to utilize polish brush to remove surperficial burr after finishing at once.This method is owing to adopt artificial mark spraying roasting, it is inhomogeneous to produce easily carbonization, wood grain is unintelligible, also have the phenomenon of aberration with a collection of timber, reduced the quality of product, and the roasting process of spray all is that single face carries out, carbonization and polishing are separately carried out, need different personnel to operate, production efficiency is low, also waste of manpower.
Summary of the invention
The present invention provides the timber flash carbonization polishing that a kind of carbonization is effective, production efficiency is high integrated device in order to overcome the deficiencies in the prior art.
To achieve these goals, the present invention is by the following technical solutions: a kind of timber flash carbonization polishing integrated device, comprise frame and be located at carbonization mechanism, the polishing mechanism on the frame and be located at the guide of both sides before and after the carbonization mechanism that the guide the place ahead that is positioned at the front side is provided with a location mechanism; Described guide comprises row's guide wheel, lower row's guide wheel and bumper bracket, is provided with the gap of passing for batten between upper row's guide wheel and the lower row's guide wheel; An end of arranging up and down each axis of rotation of guide wheel is connected with motor-driven by driving-chain; Bumper bracket comprises support body, spring assembly and draw-in groove, and the outer surface of guide wheel is provided with groove vertically; Arrange up and down the rotating shaft of guide wheel and be located at by a slip cap in the draw-in groove of bumper bracket near a side of driving-chain, slip cap and draw-in groove inwall are slidingly matched; The slip cap that is positioned at the top is connected with support body by described spring assembly; Described carbonization mechanism comprises carbonizing trough, and the up and down both sides of carbonizing trough are respectively equipped with a spray gun; Described polishing mechanism is positioned at the rear side of carbonizing trough, and it comprises support and two relative and polishing wheels of establishing up and down, and the both sides, front and back of polishing wheel are respectively equipped with a pinch roller assembly, and the polishing wheel that is positioned at the top is connected with support by spring respectively with the two ends of pinch roller assembly.This device has been realized the mechanized operation of carbonization, the batten at the uniform velocity spray by spray gun is roasting, and upper and lower surface sprays roastingly synchronously, and the carbonization effect is even, wood grain is clear, stereoeffect is good, and polishing wheel tightly is located at the carbonizing trough rear side, can carry out immediately polishing after carbonization finishes, the recycling polish brush carries out polishing one by one after being compared in the prior art artificial carbonization, the polishing effect of this device is better, and the surface is brighter, the easier rejecting of burr; This device settles carbonization and glossing at one go, and only needs a workman just can operate, and operating efficiency is original more than 10 times, has also saved manpower and materials.
Described spring assembly comprises the first spring, cross bar and the second spring, and the lower surface of cross bar is located in the upper end of the first spring, and lower end and the slip cap of the first spring are connected; The bottom of the second spring and the upper surface of cross bar are connected, and the upper end of the second spring is connected with support body.This spring assembly adopts the two-stage buffer structure, has improved cushioning effect, can adapt to the batten without thickness, and the lines that also helps protection batten surface is not damaged by pressure, has guaranteed the attractive in appearance of batten.
Described detent mechanism comprises right baffle-plate and right baffle plate, and right baffle plate is established perpendicular to upper row's guide wheel, and the right baffle-plate front portion rolls outwardly tiltedly and establishes; Have straight trough on the described right baffle plate, have deep-slotted chip breaker on the right baffle-plate, be equipped with set bolt in straight trough and the deep-slotted chip breaker.Detent mechanism is set, and making batten is exactly straight line from the beginning, thereby guarantees that in whole transmission course all be straight line; Right baffle-plate tilts laterally, is beneficial to the conveying of batten, increases work efficiency; Deep-slotted chip breaker and straight trough are set, can regulate according to the width of batten the position of right baffle-plate and right baffle plate.
As preferably, the upper end of described the second spring is connected with support body by clamping screw.Can adjust according to the batten of different batches the height of upper row's guide wheel, this adjusting is generally significantly and adjusts, thickness by a small margin, and spring assembly itself just can be finished this function.
As preferably, described carbonizing trough comprises fixation wall and the removable wall of being located on the frame, and removable wall is connected by alignment pin and frame are removable.
As preferably, described guide wheel radially is evenly equipped with two annular grooves, improves the frictional force of guide wheel.
Described polishing wheel is made of wheel body and the copper wire that is wound in the wheel external surface.
Described pinch roller assembly comprises the ganoid pinch roller that is set up in parallel up and down, and described pinch roller outer surface radially is evenly equipped with cannelure.
Described spray gun is fixed at the rearward end of carbonizing trough by a support bar, and support bar is provided with the chuck of a clamping spray gun, and spray gun is arranged the rear portion of carbonizing trough, dwindles spray roasting blanking time with polishing process, is conducive to improve polishing effect.
In sum, the present invention has the following advantages: realized the mechanized operation of Wood carbonization, improved production efficiency and product quality, carbonization and glossing one are realized, improved polishing effect and efficient, saved manpower and materials.
Description of drawings
Fig. 1 is structural representation of the present invention.
Fig. 2 is partial schematic diagram of the present invention.
The specific embodiment
In order to make those skilled in the art person better understand the present invention program, below in conjunction with the accompanying drawing in the embodiment of the invention, the technical scheme in the embodiment of the invention is carried out clear, complete description.
As shown in Figure 1, a kind of timber flash carbonization polishing integrated device, it is characterized in that: comprise frame 1 and be located at carbonization mechanism, the polishing mechanism on the frame 1 and be located at the guide of both sides before and after the carbonization mechanism that the guide the place ahead that is positioned at the front side is provided with a location mechanism; Described guide comprises row's guide wheel 2, lower row's guide wheel 3 and bumper bracket, is provided with the gap of passing for batten between upper row's guide wheel and the lower row's guide wheel; In the present embodiment, arrange up and down guide wheel and respectively be provided with two guide wheels, an end of the rotating shaft 48 of four guide wheels is connected with motor-driven by driving-chain respectively, arranges up and down guide wheel and radially is evenly equipped with two annular grooves, increases service life; Bumper bracket 4 comprises support body 41, spring assembly and draw-in groove, and the outer surface of guide wheel is provided with groove vertically, the service life that can increase frictional force and improve guide wheel; 4 rotating shafts 48 are located in the draw-in groove of bumper bracket by a slip cap 22 respectively near a side of driving-chain, slip cap 22 is slidingly matched with the draw-in groove inwall, during work, enter when arranging up and down between the guide wheel at batten, arrange up and down guide wheel under the effect of spring, can upwards fluctuate, give and the effect that cushions, prevent that batten is crushed out of shape; The slip cap 22 that is positioned at the top is connected with support body 41 by described spring assembly; Described carbonization mechanism comprises carbonizing trough 5, the up and down both sides of carbonizing trough 5 are respectively equipped with a spray gun 9, spray gun 9 is fixed at the rearward end of carbonizing trough 5 by a support bar, and support bar is provided with the chuck of a clamping spray gun, can adjust according to the thickness needs of timber the position of spray gun; Described polishing mechanism is positioned at the rear side of carbonizing trough 5, it comprises support 61 and two relative and polishing wheels 63 of establishing up and down, the both sides, front and back of polishing wheel 63 are respectively equipped with a pinch roller assembly 64, and the polishing wheel 63 that is positioned at the top is connected with support 61 by spring respectively with the two ends of pinch roller assembly 64.
As shown in Figure 2, wherein spring assembly comprises that the upper end of the first spring 44, cross bar 45 and the second spring 46, the first springs 44 is located at the lower surface of cross bar 45, and the lower end of the first spring 44 and slip cap 22 are connected; The upper surface of the bottom of the second spring 46 and cross bar 45 is connected, and the upper end of the second spring 46 is connected with support body 41 by clamping screw.
Detent mechanism comprises right baffle-plate 71 and right baffle plate 72, and right baffle plate 72 is established perpendicular to upper row's guide wheel 2, and right baffle-plate 71 front portions roll outwardly tiltedly and establish; Have straight trough on the described right baffle plate 72, have deep-slotted chip breaker on the right baffle-plate 71, be equipped with set bolt in straight trough and the deep-slotted chip breaker, the lower end of set bolt is connected with frame, can be according to the specification of batten, the rotary fixing screw bolt is adjusted the distance of right baffle-plate and right baffle plate time.
In the present embodiment, carbonizing trough 5 comprises fixation wall and the removable wall of being located on the frame, and removable wall is connected by alignment pin and frame are removable.
In the present embodiment, described polishing wheel is made of wheel body and the thin copper wire that is wound in the wheel external surface, and the polishing effect of thin copper wire is good, and can not damage product.Pinch roller assembly 64 comprises the ganoid pinch roller that is set up in parallel up and down, and described pinch roller outer surface radially is evenly equipped with cannelure.
This device has been realized the mechanization of Wood carbonization and polishing, and production efficiency is original more than manually-operated ten times, and the carbonization effect is even, the local phenomenon of crossing carbon can not occur, and the wood grain stereoeffect is strong, has greatly improved the quality of product; Polishing wheel is entwined by thin copper wire, and polishing effect is good, also is two-sidedly to carry out simultaneously, and polishing has been avoided manually-operated randomness and uncertainty comprehensively, has reduced defect rate and cost, has saved manpower.
Obviously, described embodiment only is a part of embodiment of the present invention, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills should belong to the scope of protection of the invention not making the every other embodiment that obtains under the creative work prerequisite.

Claims (9)

1. a timber flash carbonization polishes integrated device, it is characterized in that: comprise frame (1) and be located at carbonization mechanism, the polishing mechanism on the frame (1) and be located at the guide of both sides before and after the carbonization mechanism that the guide the place ahead that is positioned at the front side is provided with a location mechanism; Described guide comprises row's guide wheel (2), lower row's guide wheel (3) and bumper bracket, is provided with the gap of passing for batten between upper row's guide wheel and the lower row's guide wheel; An end of arranging up and down each axis of rotation of guide wheel is connected with motor-driven by driving-chain; Bumper bracket (4) comprises support body (41), spring assembly and draw-in groove, and the outer surface of guide wheel is provided with groove vertically; Arrange up and down the rotating shaft of guide wheel and be located in the draw-in groove of bumper bracket by a slip cap (22) near a side of driving-chain, slip cap (22) is slidingly matched with the draw-in groove inwall; The slip cap (22) that is positioned at the top is connected with support body (41) by described spring assembly; Described carbonization mechanism comprises carbonizing trough (5), and the up and down both sides of carbonizing trough (5) are respectively equipped with a spray gun (9); Described polishing mechanism is positioned at the rear side of carbonizing trough (5), it comprises support (61) and two relative and polishing wheels (63) of establishing up and down, the both sides, front and back of polishing wheel (63) are respectively equipped with a pinch roller assembly (64), and the polishing wheel (63) that is positioned at the top is connected with support (61) by spring respectively with the two ends of pinch roller assembly (64).
2. timber flash carbonization according to claim 1 polishes integrated device, it is characterized in that: described spring assembly comprises the first spring (44), cross bar (45) and the second spring (46), the lower surface of cross bar (45) is located in the upper end of the first spring (44), and the lower end of the first spring (44) and slip cap (22) are connected; The upper surface of the bottom of the second spring (46) and cross bar (45) is connected, and the upper end of the second spring (46) is connected with support body (41).
3. timber flash carbonization according to claim 2 polishes integrated device, it is characterized in that: described detent mechanism comprises right baffle-plate (71) and right baffle plate (72), right baffle plate (72) is established perpendicular to upper row's guide wheel (2), and right baffle-plate (71) front portion rolls outwardly tiltedly and establishes; Have straight trough on the described right baffle plate (72), right baffle-plate has deep-slotted chip breaker on (71), is equipped with set bolt in straight trough and the deep-slotted chip breaker.
4. timber flash carbonization according to claim 2 polishes integrated device, and it is characterized in that: the upper end of described the second spring (46) is connected with support body (41) by clamping screw.
5. timber flash carbonization according to claim 2 polishes integrated device, and it is characterized in that: described carbonizing trough (5) comprises fixation wall and the removable wall of being located on the frame, and removable wall is connected by alignment pin and frame are removable.
6. timber flash carbonization according to claim 2 polishes integrated device, and it is characterized in that: described guide wheel radially is evenly equipped with two annular grooves.
7. timber flash carbonization according to claim 2 polishes integrated device, it is characterized in that: described polishing wheel is made of wheel body and the copper wire that is wound in the wheel external surface.
8. timber flash carbonization according to claim 2 polishes integrated device, and it is characterized in that: described pinch roller assembly (64) comprises the ganoid pinch roller that is set up in parallel up and down, and described pinch roller outer surface radially is evenly equipped with cannelure.
9. timber flash carbonization according to claim 2 polishing integrated device is characterized in that: described spray gun (9) is fixed at the rearward end of carbonizing trough (5) by a support bar, and support bar is provided with the chuck of a clamping spray gun.
CN 201210446093 2012-11-09 2012-11-09 Rapid wood carbonizing and polishing integrated device Active CN102909769B (en)

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104589180A (en) * 2015-01-09 2015-05-06 湖州超凡塑木科技有限公司 Device for polishing side edge of wooden strip for bamboo blind
CN106112746A (en) * 2016-05-27 2016-11-16 兰溪市百盈相框厂 A kind of Novel picture frame strip surface frosted processing technique
CN109202596A (en) * 2018-09-30 2019-01-15 柳州市品尚木业有限公司 A kind of artificial Recombinant Wood process equipment
CN109434665A (en) * 2018-12-21 2019-03-08 山东新活新材料科技有限公司 A kind of sanding and polishing device
CN113199360A (en) * 2021-05-24 2021-08-03 温州职业技术学院 Automatic grinding and polishing machine for special-shaped furniture parts
CN114227849A (en) * 2021-12-22 2022-03-25 福建一家工贸有限公司 Method for manufacturing bamboo tableware with antibacterial function
CN114425809A (en) * 2022-01-20 2022-05-03 骆思渝 Firing equipment for carbon wood firing processing
CN114800749A (en) * 2022-06-16 2022-07-29 徐州秋爽木业有限公司 Wood plate processing deburring polisher with wrench movement contact carbonization treatment
CN114833679A (en) * 2022-04-28 2022-08-02 宿州世纪华悦展具制作有限公司 Hole beautifying device and method for exhibition tool production
CN115625765A (en) * 2022-11-30 2023-01-20 漳州职业技术学院 Energy-concerving and environment-protective timber carbonizing apparatus that wood working used
CN116989648A (en) * 2023-09-27 2023-11-03 北京凯威家具有限公司 Plank roughness check out test set is used in furniture production

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Publication number Priority date Publication date Assignee Title
WO2000015357A2 (en) * 1998-09-16 2000-03-23 Seidner Marc A Polymer fill coating for laminate or composite wood products and method of making same
JP2000084904A (en) * 1998-09-14 2000-03-28 Arao Mizuta Manufacture of bamboo laminate
KR20020027746A (en) * 2000-10-05 2002-04-15 정기봉 Timber outer surface treatment system
CN1785621A (en) * 2005-11-24 2006-06-14 田伟宏 Manufacturing method of plane baked vein board
CN102303337A (en) * 2011-08-04 2012-01-04 伯瑞希尔建材实业无锡有限公司 Device and method for processing charcoal-roasted wood
CN202922710U (en) * 2012-11-09 2013-05-08 景宁畲族自治县美杰竹木制品厂 Rapid wood carbonizing and polishing integrated device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000084904A (en) * 1998-09-14 2000-03-28 Arao Mizuta Manufacture of bamboo laminate
WO2000015357A2 (en) * 1998-09-16 2000-03-23 Seidner Marc A Polymer fill coating for laminate or composite wood products and method of making same
KR20020027746A (en) * 2000-10-05 2002-04-15 정기봉 Timber outer surface treatment system
CN1785621A (en) * 2005-11-24 2006-06-14 田伟宏 Manufacturing method of plane baked vein board
CN102303337A (en) * 2011-08-04 2012-01-04 伯瑞希尔建材实业无锡有限公司 Device and method for processing charcoal-roasted wood
CN202922710U (en) * 2012-11-09 2013-05-08 景宁畲族自治县美杰竹木制品厂 Rapid wood carbonizing and polishing integrated device

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104589180A (en) * 2015-01-09 2015-05-06 湖州超凡塑木科技有限公司 Device for polishing side edge of wooden strip for bamboo blind
CN106112746A (en) * 2016-05-27 2016-11-16 兰溪市百盈相框厂 A kind of Novel picture frame strip surface frosted processing technique
CN109202596A (en) * 2018-09-30 2019-01-15 柳州市品尚木业有限公司 A kind of artificial Recombinant Wood process equipment
CN109434665A (en) * 2018-12-21 2019-03-08 山东新活新材料科技有限公司 A kind of sanding and polishing device
CN113199360A (en) * 2021-05-24 2021-08-03 温州职业技术学院 Automatic grinding and polishing machine for special-shaped furniture parts
CN114227849A (en) * 2021-12-22 2022-03-25 福建一家工贸有限公司 Method for manufacturing bamboo tableware with antibacterial function
CN114425809A (en) * 2022-01-20 2022-05-03 骆思渝 Firing equipment for carbon wood firing processing
CN114425809B (en) * 2022-01-20 2022-12-06 骆思渝 Firing equipment for carbon wood firing processing
CN114833679A (en) * 2022-04-28 2022-08-02 宿州世纪华悦展具制作有限公司 Hole beautifying device and method for exhibition tool production
CN114800749A (en) * 2022-06-16 2022-07-29 徐州秋爽木业有限公司 Wood plate processing deburring polisher with wrench movement contact carbonization treatment
CN115625765A (en) * 2022-11-30 2023-01-20 漳州职业技术学院 Energy-concerving and environment-protective timber carbonizing apparatus that wood working used
CN115625765B (en) * 2022-11-30 2023-08-29 漳州职业技术学院 Energy-saving and environment-friendly wood carbonization device for wood processing
CN116989648A (en) * 2023-09-27 2023-11-03 北京凯威家具有限公司 Plank roughness check out test set is used in furniture production
CN116989648B (en) * 2023-09-27 2023-12-05 北京凯威家具有限公司 Plank roughness check out test set is used in furniture production

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