CN102909327B - Device and process for producing amorphous strips - Google Patents

Device and process for producing amorphous strips Download PDF

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Publication number
CN102909327B
CN102909327B CN201210410276.8A CN201210410276A CN102909327B CN 102909327 B CN102909327 B CN 102909327B CN 201210410276 A CN201210410276 A CN 201210410276A CN 102909327 B CN102909327 B CN 102909327B
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liquid level
system band
molten steel
bag
band bag
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CN102909327A (en
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李倍
过凤萍
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Jiangsu Kaibo Material Technology Co ltd
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Jiangsu Kaibo Material Technology Co ltd
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Abstract

The invention discloses a device and a process for producing amorphous strips, wherein the device can be used for controlling the liquid level, the pressure and the temperature of molten steel in a strip-producing ladle, and then controlling the flow of the molten steel and improving the quality of strip products, and can be used for preventing the generation of scrap strips during start-up production. The device disclosed by the invention can be used for sucking the molten steel and preventing the molten steel from flowing out from the strip-producing ladle during liquid level establishment, so as to prevent the generation of scrap strips and avoid waste; according to the device a liquid level feedback system is formed by a liquid level transmission device and an electric proportional valve, and the liquid level is adjusted to keep constant by increasing or reducing the pressure, so that the purpose of producing strips under a constant pressure is achieved; according to the device, the change of the temperature is adjusted via induction heating and temperature measurement feedback, so that a constant temperature is ensured; according to the device, constant control for the liquid level and the temperature is realized, so that the purpose of constant flow is achieved; and the amorphous strips produced by the device and the process disclosed by the invention are uniform in thickness and high in yield, so that the economic benefits are improved.

Description

A kind of non-crystal belt making device and technique
Technical field
The present invention relates to non-crystaline amorphous metal band field, be specifically related to non-crystal belt making device and the technique of the constant molten steel liquid level of a kind of energy and temperature.
Background technology
Non-crystaline amorphous metal band is inner by being filled into system band bag (i.e. nozzle bag) after fusing molten steel, then by the nozzle (i.e. a slit) of system band bag, pouring molten steel is completed on cooling wheel.System is with the action of having wrapped to be that molten steel is forced on cooling wheel from the slit of system band bag.Because the thickness of strip product only has 25-30 micron, cooling velocity, close to each second 1,000,000 degree, goes out tape speed close to each second 30 meters, so band process processed is all very responsive to pressure, temperature and flow.For making the band thickness made consistent, the flow that just must ensure to make the molten steel that pressure temperature that is consistent, molten steel in band bag is consistent, extrusion is gone is consistent.
The band bag overview processed used in current industry is as follows:
In Stress control, usually be all realized by setting liquid level, in existing system band bag, liquid level locates highs and lows by two electrodes, just open stopper in melted steel container (tundish) when liquid level touches the bottom and mend steel to system band bag, wait reach the highest liquid level time shut stopper again and stop mending steel.Along with molten steel extrudes from system band bag nozzle (slit of namely tapping), the stopper of melted steel container frequently opens and closes, and reaches with this object controlling liquid level.
In temperature control, be all add resistance heating element in system band bag periphery usually, prevent the loss of making liquid steel temperature in band bag with this.
The shortcoming of prior art is as follows:
Shortcoming one, control liquid level by means of only long and short two root electrode in bag, liquid level is non-constant, has fluctuation, causes pressure to have deviation.
Shortcoming two, resistive element appearance heats the effect can only playing insulation, and cannot promote the temperature of molten steel in system band bag, thus impossible temperature adjustment, temperature control, lack intensification means when temperature declines in wrapping, can not reach the object of constant temperature.
Shortcoming three, flow is non-constant.The flow that molten steel flows out from slit is when slit sizes is constant, and pressure and temperature have much relations, and when pressure is large, flow is large, and pressure hour flow is little, good fluidity during temperature height, and flow is just large, and when temperature is low, fluidity molten steel is poor, and flow is just little.Because the instability of the deviation of pressure and temperature, the instability of flow will be caused.
Shortcoming four, when starting system band, when making the molten steel in band bag and not reaching the liquid level of technological requirement, molten steel has begun through slit and has flowed out, and the band now produced is scratch tape, and waste is serious.
In sum, the band bag processed used in current industry controls liquid level by wrapping interior long and short two root electrode, and pressure has certain deviation, and with resistive element insulation, without temperature control, because pressure has deviation, temperature is non-constant, and the constant control of flow is also impossible.Therefore the band thickness lack of homogeneity produced, yield rate is lower, and can produce a lot of scratch tape when start is produced, and waste is serious.
Summary of the invention
The object of the present invention is to provide a kind of non-crystal belt making device and technique, it can control liquid level, the pressure and temperature of making molten steel in band bag, and then controls molten steel flow, improves strip product quality, produces scratch tape when can also prevent start from producing.
For achieving the above object, the invention provides a kind of non-crystal belt making device, comprise the melted steel container, system band bag and the chill roll that arrange from top to bottom;
Be provided with stopper in melted steel container, be provided with tapping hole bottom melted steel container, stopper is furnished with the control device for stopper controlling its opening and closing tapping hole;
System band bag Integral sealing, is provided with nozzle bottom it, and system band bag is also provided with the input pipe exporting molten steel for receiving tapping hole; System band bag is also provided with full position liquid level sensor and room liquid level sensor from top to bottom;
Described input pipe is perpendicular to be put, and its upper open end is positioned at above the liquid level sensor of full position, and lower open end is positioned at below the liquid level sensor of room, and upper open end is provided with level transmitting device;
System band bag is also through with forward voltage diode and negative tube, forward voltage diode and the opening of negative tube in system band bag are all positioned at above the liquid level sensor of full position, forward voltage diode is connected with barotropic gas output device, negative tube is connected with depression generator, forward voltage diode is provided with positive pressure electromagnetic valve and electric Proportion valve, and negative tube is provided with negative pressure magnetic valve;
The signal output part of described full position liquid level sensor is connected with the signal input part of positive pressure electromagnetic valve, negative pressure magnetic valve and control device for stopper respectively; The signal output part of room liquid level sensor is connected with the signal input part of control device for stopper; The signal output part of level transmitting device is connected with the signal input part of electric Proportion valve;
System band bag is also provided with induction heating apparatus.
Preferably, described induction heating apparatus comprises heating control apparatus, and the induction coil be connected with heating control apparatus respectively and temperature sensor; Induction coil is built in system band bag perisporium; The tip of temperature sensor is positioned at system band bag inner chamber.
Preferably, the tip of described temperature sensor is between full position liquid level sensor and room liquid level sensor.
Preferably, the tip of described temperature sensor is positioned at below the liquid level sensor of room.
Preferably, described temperature sensor is infrared temperature-test sensor, is positioned at above the liquid level sensor of full position.
The induction coil be connected with heating control apparatus and temperature sensor are formed and heat reponse system, and the present invention ensure that the constant of the interior liquid steel temperature of system band bag by eddy-current heating and heating reponse system.
Preferably, described level transmitting device is that device is sent in photoelectric level change.
Preferably, described photoelectric level change send device to comprise optical level detector and displacement transducer.
Molten steel liquid level in optical level detector and displacement transducer energy monitoring system band bag input pipe, molten steel liquid level in leonardo's band bag input pipe is adjusted in electric Proportion valve supercharging or decompression, and form liquid level feedback system, molten steel liquid level in band bag input pipe processed is made to keep constant, remain on system band setting liquid level, thus reach the object of permanent press belt.
Preferably, described barotropic gas output device comprises malleation air accumulator.
Preferably, described depression generator comprises negative pressure air accumulator.
For achieving the above object, the present invention also provides a kind of non-crystal belt making technique, comprises the steps:
When A. starting system band, open the tapping hole of melted steel container, mend steel in system band bag, and make molten steel be adsorbed in system band bag by negative pressure; Open the heating and heat-insulating device of system band bag;
B. when in making band and wrapping, liquid steel level rises to default full position liquid level, the tapping hole of closed melted steel container, closes negative pressure, opens malleation, makes molten steel liquid level in band bag input pipe processed be raised to system band and sets liquid level; By the level transmitting device that system band setting liquid level place is arranged, molten steel liquid level near monitoring system band setting liquid level, level transmitting device by control signal real-time Transmission to electric Proportion valve, electric Proportion valve regulates malleation tolerance, make molten steel liquid level in band bag input pipe processed keep constant, system band bag nozzle continues ejection molten steel;
C. when molten steel liquid level is depressed into default room liquid level in making band and wrapping, open the tapping hole of melted steel container, mend steel to system and be with in bag;
D. when in making band and wrapping, liquid steel level rises to default full position liquid level, the tapping hole of closed melted steel container;
E. step C and D is repeated.
The specific works process of this non-crystal belt making device and technique is as follows:
When A. starting system band, open negative pressure magnetic valve, opened the tapping hole of melted steel container simultaneously by control device for stopper, the molten steel in melted steel container is formed the input pipe mending steel steel purling system band bag by tapping hole, and enter in system band bag; Because negative pressure magnetic valve is opened simultaneously, system band bag is through with depression generator by negative tube, produces negative pressure in system band bag, molten steel is hung in system band bag, does not flow out, prevent scratch tape from nozzle (tapping slit).
B. when in making band and wrapping, liquid steel level rises to default full position liquid level, responded to by full position liquid level sensor, control signal is transferred to positive pressure electromagnetic valve, negative pressure magnetic valve and control device for stopper by full position liquid level sensor simultaneously, open positive pressure electromagnetic valve, close negative pressure magnetic valve simultaneously, and the tapping hole of closed melted steel container; System band bag is through with barotropic gas output device by forward voltage diode, molten steel liquid level in system band bag input pipe is raised to system band setting liquid level by barotropic gas quickly, system band setting liquid level place is provided with level transmitting device, molten steel liquid level near level transmitting device energy monitoring system band setting liquid level, and by Signal transmissions to electric Proportion valve, electric Proportion valve regulates malleation tolerance, makes molten steel liquid level in band bag input pipe processed keep constant; System band bag is provided with induction heating apparatus system, to the molten steel continuous heating insulation in system band bag; Band bag nozzle continues ejection molten steel, system band process lasts.
C. along with the carrying out of band process processed, when in system band bag, molten steel liquid level is depressed into default room liquid level, responded to by room liquid level sensor, control signal is delivered to control device for stopper by room liquid level sensor, open the tapping hole of melted steel container, mend steel in system band bag.
D. when in making band and wrapping, liquid steel level rises to default full position liquid level, responded to by full position liquid level sensor, control signal is transferred to control device for stopper by full position liquid level sensor, the tapping hole of closed melted steel container;
E. step C and D is repeated, system band process lasts.
Advantage of the present invention and beneficial effect are: provide a kind of non-crystal belt making device and technique, and it can control liquid level, the pressure and temperature of making molten steel in band bag, and then controls molten steel flow, improves strip product quality, produces scratch tape when can also prevent start from producing.
The present invention has following features:
1., when the present invention sets up liquid level, molten steel can be held and do not flow out from system band bag, prevent the generation of scratch tape, avoid waste.
2. the present invention forms liquid level feedback system by level transmitting device and electric Proportion valve, regulates liquid level to make level being constant, thus reach the object of permanent press belt by supercharging or decompression.
3. the present invention is by eddy-current heating, and thermometric feedback regulates the change of temperature, thus ensures constant temperature.
4. present invention achieves liquid level and temperature constant control, thus finally reach the object of constant current.
5. the amorphous band thickness uniformity of output of the present invention, yield rate is high, improves economic benefit.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of non-crystal belt making device of the present invention.
Detailed description of the invention
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is further described.Following examples only for technical scheme of the present invention is clearly described, and can not limit the scope of the invention with this.
The technical scheme that the present invention specifically implements is:
As shown in Figure 1, invention provides a kind of non-crystal belt making device, comprises the melted steel container 1, system band bag 2 and the chill roll 3 that arrange from top to bottom; Be provided with stopper 11 in melted steel container 1, be provided with tapping hole 12 bottom melted steel container 1, stopper 11 is furnished with the control device for stopper 13 controlling its opening and closing tapping hole 12;
System band bag 2 Integral sealing, is provided with nozzle 21 bottom it, top is provided with system band handbag lid 29, and system band bag 2 is also provided with the input pipe 22 exporting molten steel 4 for receiving tapping hole 12; System band bag 2 is also provided with full position liquid level sensor 23 and room liquid level sensor 24 from top to bottom; Described input pipe 22 is perpendicular to be put, and its upper open end is positioned at full position liquid level sensor 23 (full position liquid level 231) top, and lower open end is positioned at room liquid level sensor 24 (room liquid level 241) below, and upper open end is provided with level transmitting device 25; Described level transmitting device 25 send device for photoelectric level becomes, and comprises optical level detector 251 and displacement transducer 252;
System band bag 2 is also through with forward voltage diode 26 and negative tube 27, forward voltage diode 26 and the opening of negative tube 27 in system band bag 2 are all positioned at full position liquid level sensor 23 (full position liquid level 231) top, forward voltage diode 26 is connected with barotropic gas output device, and negative tube 27 is connected with depression generator; Described barotropic gas output device comprises malleation air accumulator 263; Described depression generator comprises negative pressure air accumulator 272; Forward voltage diode 26 is provided with positive pressure electromagnetic valve 261 and electric Proportion valve 262, and negative tube 27 is provided with negative pressure magnetic valve 271;
The signal output part of described full position liquid level sensor 23 is connected with the signal input part of positive pressure electromagnetic valve 261, negative pressure magnetic valve 271 and control device for stopper 13 respectively; The signal output part of room liquid level sensor 24 is connected with the signal input part of control device for stopper 13; The signal output part of level transmitting device 25 is connected with the signal input part of electric Proportion valve 262;
System band bag 2 is also provided with induction heating apparatus, and described induction heating apparatus comprises heating control apparatus 281, and the induction coil 282 be connected with heating control apparatus 281 respectively and temperature sensor 283; Induction coil 282 is built in system band bag 2 perisporium; The tip of temperature sensor 283 is positioned at system band bag 2 inner chamber; The tip of described temperature sensor 283 is between full position liquid level sensor 23 and room liquid level sensor 24.
The present invention also provides a kind of non-crystal belt making technique, comprises the steps:
When A. starting system band, open the tapping hole of melted steel container, mend steel in system band bag, and make molten steel be adsorbed in system band bag by negative pressure; Open the heating and heat-insulating device of system band bag;
B. when in making band and wrapping, liquid steel level rises to default full position liquid level, the tapping hole of closed melted steel container, closes negative pressure, opens malleation, makes molten steel liquid level in band bag input pipe processed be raised to system band and sets liquid level; By the level transmitting device that system band setting liquid level place is arranged, molten steel liquid level near monitoring system band setting liquid level, level transmitting device by control signal real-time Transmission to electric Proportion valve, electric Proportion valve regulates malleation tolerance, make molten steel liquid level in band bag input pipe processed keep constant, system band bag nozzle continues ejection molten steel;
C. when molten steel liquid level is depressed into default room liquid level in making band and wrapping, open the tapping hole of melted steel container, mend steel to system and be with in bag;
D. when in making band and wrapping, liquid steel level rises to default full position liquid level, the tapping hole of closed melted steel container;
E. step C and D is repeated.
The specific works process of this non-crystal belt making device and technique is as follows:
When A. starting system band, open negative pressure magnetic valve 271, opened the tapping hole 12 of melted steel container 1 simultaneously by control device for stopper 13, the molten steel 4 in melted steel container 1 is formed the input pipe 22 mending steel steel purling system band bag 2 by tapping hole 12, and enter in system band bag 2; Because negative pressure magnetic valve 271 is opened simultaneously, system band bag 2 is through with depression generator by negative tube 27, produces negative pressure in system band bag 2, molten steel 4 is hung in system band bag 2, does not flow out, prevent scratch tape from nozzle 21 (tapping slit).
B. when in system band bag 2, molten steel 4 liquid level rises to default full position liquid level 231, responded to by full position liquid level sensor 23, control signal is transferred to positive pressure electromagnetic valve 261, negative pressure magnetic valve 271 and control device for stopper 13 by full position liquid level sensor 23 simultaneously, open positive pressure electromagnetic valve 261, close negative pressure magnetic valve 271 simultaneously, and the tapping hole 12 of closed melted steel container 1; System band bag 2 is through with barotropic gas output device by forward voltage diode 26, molten steel 4 liquid level in system band bag 2 input pipe 22 is raised to system band setting liquid level 251 by barotropic gas quickly, system band setting liquid level 251 place is provided with level transmitting device 25, molten steel 4 liquid level near level transmitting device 25 energy monitoring system band setting liquid level 251, and by Signal transmissions to electric Proportion valve 262, electric Proportion valve 262 regulates malleation tolerance, makes molten steel 4 level being constant in band bag 2 input pipe 22 processed; System band bag 2 is provided with induction heating apparatus system, to the molten steel 4 continuous heating insulation in system band bag 2; Band bag nozzle 21 continues ejection molten steel 4, makes band 5 through chill roll 3, system band process lasts.
C. along with the carrying out of band process processed, when in system band bag 2, molten steel 4 liquid level is depressed into default room liquid level 241, responded to by room liquid level sensor 24, control signal is delivered to control device for stopper 13 by room liquid level sensor 24, open the tapping hole 12 of melted steel container 1, mend steel in system band bag 2.
D. when in system band bag 2, molten steel 4 liquid level rises to default full position liquid level 231, responded to by full position liquid level sensor 23, control signal is transferred to control device for stopper 13 by full position liquid level sensor 23, the tapping hole 12 of closed melted steel container 1;
E. step C and D is repeated, system band process lasts.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the prerequisite not departing from the technology of the present invention principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.

Claims (10)

1. a non-crystal belt making device, is characterized in that:
Comprise the melted steel container, system band bag and the chill roll that arrange from top to bottom;
Be provided with stopper in melted steel container, be provided with tapping hole bottom melted steel container, stopper is furnished with the control device for stopper controlling its opening and closing tapping hole;
System band bag Integral sealing, is provided with nozzle bottom it, and system band bag is also provided with the input pipe exporting molten steel for receiving tapping hole;
System band bag is also provided with full position liquid level sensor and room liquid level sensor from top to bottom;
Described input pipe is perpendicular to be put, and its upper open end is positioned at above the liquid level sensor of full position, and lower open end is positioned at below the liquid level sensor of room, and upper open end is provided with level transmitting device;
System band bag is also through with forward voltage diode and negative tube, forward voltage diode and the opening of negative tube in system band bag are all positioned at above the liquid level sensor of full position, forward voltage diode is connected with barotropic gas output device, negative tube is connected with depression generator, forward voltage diode is provided with positive pressure electromagnetic valve and electric Proportion valve, and negative tube is provided with negative pressure magnetic valve;
The signal output part of described full position liquid level sensor is connected with the signal input part of positive pressure electromagnetic valve, negative pressure magnetic valve and control device for stopper respectively; The signal output part of room liquid level sensor is connected with the signal input part of control device for stopper; The signal output part of level transmitting device is connected with the signal input part of electric Proportion valve;
System band bag is also provided with induction heating apparatus.
2. non-crystal belt making device according to claim 1, is characterized in that, described induction heating apparatus comprises heating control apparatus, and the induction coil be connected with heating control apparatus respectively and temperature sensor; Induction coil is built in system band bag perisporium; The tip of temperature sensor is positioned at system band bag inner chamber.
3. non-crystal belt making device according to claim 2, is characterized in that, the tip of described temperature sensor is between full position liquid level sensor and room liquid level sensor.
4. non-crystal belt making device according to claim 2, is characterized in that, the tip of described temperature sensor is positioned at below the liquid level sensor of room.
5. non-crystal belt making device according to claim 2, is characterized in that, described temperature sensor is infrared temperature-test sensor, is positioned at above the liquid level sensor of full position.
6. non-crystal belt making device according to claim 1, is characterized in that, described level transmitting device is that device is sent in photoelectric level change.
7. non-crystal belt making device according to claim 6, is characterized in that, described photoelectric level change send device to comprise optical level detector and displacement transducer.
8. non-crystal belt making device according to claim 1, is characterized in that, described barotropic gas output device comprises malleation air accumulator.
9. non-crystal belt making device according to claim 1, is characterized in that, described depression generator comprises negative pressure air accumulator.
10. a non-crystal belt making technique, is characterized in that, comprises the steps:
When A. starting system band, open the tapping hole of melted steel container, mend steel in system band bag, and make molten steel be adsorbed in system band bag by negative pressure; Open the heating and heat-insulating device of system band bag;
B. when in making band and wrapping, liquid steel level rises to default full position liquid level, the tapping hole of closed melted steel container, closes negative pressure, opens malleation, makes molten steel liquid level in band bag input pipe processed be raised to system band and sets liquid level; By the level transmitting device that system band setting liquid level place is arranged, molten steel liquid level near monitoring system band setting liquid level, level transmitting device by control signal real-time Transmission to electric Proportion valve, electric Proportion valve regulates malleation tolerance, make molten steel liquid level in band bag input pipe processed keep constant, system band bag nozzle continues ejection molten steel;
C. when molten steel liquid level is depressed into default room liquid level in making band and wrapping, open the tapping hole of melted steel container, mend steel to system and be with in bag;
D. when in making band and wrapping, liquid steel level rises to default full position liquid level, the tapping hole of closed melted steel container;
E. step C and D is repeated.
CN201210410276.8A 2012-10-25 2012-10-25 Device and process for producing amorphous strips Active CN102909327B (en)

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